Компьютер IBM EP-ZQ110 — замена для SUMA 135iB.

Он Korea Ever-Power EP-ZQ110 and SUMA 135iB are closely matched at the 110-tonne IBM class, sharing the same 5.0 m machine length. The comparison is therefore decided by the dimensions that differ: EP-ZQ110 is 25% narrower (1.8 m vs 2.4 m) and 19% shorter (2.2 m vs 2.7 m), while its platen is 100 mm wider (1,100 mm vs 1,000 mm). These dimensional differences determine factory floor economics, GMP cleanroom installation feasibility and maximum cavity count simultaneously.

The height advantage is the installation qualifier. SUMA 135iB-class at 2.7 m leaves only 0.3 m overhead clearance in a Korean pharmaceutical GMP cleanroom with 3.0 m ceiling — below the 0.5 m minimum for barrel heater service. EP-ZQ110 at 2.2 m leaves 0.8 m clearance in the same cleanroom, passing GMP IQ/OQ facility qualification. In 2.7 m ceiling cleanrooms, SUMA 135iB cannot be installed at all; EP-ZQ110 leaves 0.5 m — qualifying exactly at the minimum threshold.

The shot weight comparison is where EP-ZQ110 buyers should be well-informed: SUMA 135iB at 76 mm screw reaches 770 g — significantly above EP-ZQ110's 540 g at 65 mm. For applications requiring over 540 g shot weight, Korea Ever-Power recommends EP-ZQ135 (650 g, 70 mm screw). Browse the машина для выдувного формования range for the full platform.

SUMA 135iB at 2.7 m height leaves only 0.3 m overhead clearance in a Korean pharmaceutical 3.0 m ceiling cleanroom — below the 0.5 m minimum for barrel heater element replacement. In 2.7 m ceiling cleanrooms, SUMA 135iB cannot fit at all. EP-ZQ110 at 2.2 m leaves 0.5 m in a 2.7 m cleanroom (exact minimum) and 0.8 m in a 3.0 m cleanroom — qualifying for GMP IQ/OQ installation without ceiling modification.

EP-ZQ110 at 1.8 m width versus SUMA 135iB at 2.4 m enables one additional machine per standard 12 m Korean pharmaceutical production bay: 5 units at 1.8 m + 2.0 m aisle versus 4 units at 2.4 m + 2.4 m aisle — a 25% production capacity increase per bay at equal facility investment. At the EP-ZQ110 production scale (150+ million bottles per year at 100 ml per unit), one additional machine per bay compounds to a significant annual output advantage.

EP-ZQ110's 1,100 mm wide platen versus SUMA 135iB's 1,000 mm enables 2–4 additional mandrel positions at small bottle formats. Korea Ever-Power ZQ110 specification confirms 24 cavities at 10 ml and 14 cavities at 100 ml. SUMA 135iB-class cavity count at these formats is not published — the 100 mm platen width difference conservatively enables at least 2 additional positions at 10 ml format with 38 mm pitch.

S136 SPI A1 stainless injection cavities and blow moulds (Ra ≤ 0.010 μm) deliver 0.8–1.6% ASTM D1003 haze — verified on Korea Ever-Power ZQ-series T1 trials. At 24 cavities for 10 ml PCTG eye serum droppers, EP-ZQ110 with S136 SPI A1 tooling produces approximately 24,000–24,700 crystal-clear bottles per hour. SUMA 135iB-class standard H13 tooling does not include this mould steel grade as a published upgrade option.

European pressurised-clamping delivers 10–20% lower energy per cycle versus SUMA 135iB-class conventional hydraulic architecture. Total installed power 80 kW at 55–70% steady-state utilisation (44–56 kW actual). Korea Ever-Power Ansan-si, Gyeonggi-do: same-day Korean spare parts, 24/7 remote PLC VPN support with 2-hour SLA — in-country response capability that Taiwan-based SUMA 135iB service networks cannot match for Korean pharmaceutical buyers.

14 cavities at 100 ml pharmaceutical HDPE tablet or PP syrup bottles within Korean MFDS GMP cleanrooms where EP-ZQ110's 2.2 m height qualifies. At 35 g per preform × 14 cavities = 490 g, well within EP-ZQ110's 540 g limit. SUMA 135iB-class at 2.7 m height cannot qualify for 2.7 m ceiling Korean pharmaceutical cleanrooms. Annual output at 14 cavities, 5.5 s typical cycle, 3-shift production: approximately 150–160 million bottles per year at 100 ml per EP-ZQ110 unit.

24 cavities at 10 ml PCTG eye serum droppers and 22 cavities at 30 ml PCTG facial serum vials with S136 SPI A1 glass-look tooling. EP-ZQ110 is the machine for Korean luxury K-beauty brands at maximum single-machine commercial scale — approximately 24,000–24,700 dropper vials per hour at the sub-2% haze optical standard. SUMA 135iB-class standard H13 tooling cannot match this optical quality regardless of cavity count.

PP shampoo, body wash and daily chemical bottles at 100–1000 ml in 6–14 cavity configurations within EP-ZQ110's 540 g shot weight limit. For applications requiring more than 8 cavities at 500 ml (55 g/bottle: 440 g at 8 cavities within limit) or 6 cavities at 1000 ml (80 g/bottle: 480 g at 6 cavities within limit), EP-ZQ110 is the correct choice. For larger formats requiring SUMA 135iB's 76 mm / 770 g, EP-ZQ135 is recommended.

PP and HDPE supplement capsule and vitamin containers at 250–5000 ml. EP-ZQ110 supports 10 cavities at 250 ml (45 g/bottle: 450 g total within 540 g) and 8 cavities at 500 ml within the 540 g shot weight limit. For larger-format applications requiring more than 540 g total shot weight, EP-ZQ135 at 650 g is the appropriate recommendation.

Q1: Will existing SUMA 135iB mould tooling fit the EP-ZQ110?

Potentially with adaptation. SUMA 135iB platen is 1,000 × 500 mm versus EP-ZQ110's 1,100 × 460 mm — 100 mm wider and 40 mm shorter on EP-ZQ110. The platen heights differ (500 mm vs 460 mm), which may require mandrel pitch and bolt-hole pattern verification. In some cases, SUMA 135iB tooling may be adaptable to EP-ZQ110 with minor modifications; in others, new tooling will be required. Send SUMA 135iB mould base drawings for a Korea Ever-Power compatibility assessment within 5 working days at no cost.

Q2: SUMA 135iB reaches 770g at 76mm screw while EP-ZQ110 only reaches 540g — when does this matter?

The SUMA 135iB's 770 g at 76 mm screw matters specifically for large-format bottle IBM applications where total cavity shot weight exceeds 540 g — for example, 10+ cavities at 1,000 ml format at 80 g per preform (800 g total, above EP-ZQ110's 540 g limit) or 15+ cavities at 250 ml at 40 g per preform (600 g total, also above limit). For pharmaceutical IBM at 14 cavities and 100 ml (35 g preform: 490 g total, within EP-ZQ110 540 g limit), daily chemical at 8 cavities and 500 ml (55 g: 440 g within limit), and all Korean K-beauty dropper and serum vial formats, EP-ZQ110's 540 g is fully sufficient. Korea Ever-Power EP-ZQ135 at 650 g and 70 mm screw is the recommended alternative where SUMA 135iB's 76 mm / 770 g specification is genuinely required.

Q3: Can EP-ZQ110 at 2.2m height install in Korean GMP cleanrooms where SUMA 135iB at 2.7m cannot?

Yes. EP-ZQ110 at 2.2 m fits cleanrooms with 2.7 m ceiling (0.5 m overhead — minimum threshold for barrel heater access) and 3.0 m ceiling (0.8 m overhead — comfortable for all maintenance). SUMA 135iB at 2.7 m cannot be installed in 2.7 m ceiling cleanrooms at all, and in 3.0 m ceiling cleanrooms leaves only 0.3 m overhead — below the 0.5 m minimum for barrel heater element service access. For Korean pharmaceutical buyers with 3.0 m GMP cleanroom ceilings, EP-ZQ110 qualifies; SUMA 135iB at 2.7 m does not, without structural ceiling modification works.

Q4: What is the EP-ZQ110 machine and mould lead time?

Machine: 60–75 working days from order confirmation and deposit. Mould tooling: 50–60 working days (H13 SPI B1) or 65–80 working days (S136 SPI A1 for 24-cavity PCTG precision tooling). Machine and mould manufactured in parallel for simultaneous T1 trial commissioning at Korea Ever-Power before shipment.

Q5: What GMP documentation does Korea Ever-Power provide with EP-ZQ110?

Machine data sheet; FAT report on buyer-specified resin and cavity format; CE certificate; ISO 9001:2015 certificate; PP resin CoA with Korean MFDS food container registration and KP plastic container standard test from KOLAS-accredited laboratory; PCTG Eastman TX1001 FDA 21 CFR 177.2490 food contact letter + EU 10/2011 Declaration of Conformity. IQ/OQ documentation template on request.

Q6: What after-sales service does Korea Ever-Power provide in Korea for EP-ZQ110?

Korea Ever-Power Ansan-si, Gyeonggi-do: one week on-site commissioning and operator training; 24/7 remote PLC VPN diagnostic support for 90 days post-commissioning with 2-hour software response SLA; same-day Korean spare parts dispatch; scheduled preventive maintenance on annual service contract. Taiwan-based SUMA 135iB service networks have longer response times and international spare parts shipping lead times for Korean buyers — a significant operational disadvantage at the EP-ZQ110 three-shift pharmaceutical production scale.

Q7: How does EP-ZQ110's 1,100mm platen enable 24 cavities at 10ml versus SUMA 135iB's 1,000mm?

At 10 ml format with 38 mm mandrel centre-to-centre pitch: EP-ZQ110's 1,100 mm platen accommodates 24 mandrel positions (24 × 38 mm = 912 mm, within 1,100 mm limit with 188 mm for tooling structure). SUMA 135iB's 1,000 mm platen accommodates approximately 22 positions (22 × 38 mm = 836 mm, within 1,000 mm limit). The 2-cavity difference at 10 ml format (24 versus 22) from EP-ZQ110's wider platen — at typical 3.5 s dry cycle and 5.0 s total cycle — equates to approximately 5 million additional dropper vials per year at 3-shift production from EP-ZQ110 versus SUMA 135iB-class at equal capital and energy cost.

Q8: What PCTG optical quality does EP-ZQ110 with S136 SPI A1 tooling achieve?

0.8–1.6% ASTM D1003 integrating sphere haze at 0.5–0.6 mm body wall, verified on Korea Ever-Power ZQ-series T1 trials with PCTG Eastman TX1001. This optical quality is maintained across the full 24-cavity 1,100 mm platen width through even barrel heat distribution and uniform S136 SPI A1 surface finish across all 24 injection cavity positions. SUMA 135iB-class standard H13 tooling typically achieves 3–5% haze — above the 2% threshold Korean luxury K-beauty cosmetic serum dropper vial brands specify.

Q9: Which Korea Ever-Power model is recommended when SUMA 135iB 76mm / 770g shot weight is genuinely needed?

EP-ZQ135 (1,350 kN, screw 70 mm, max shot 650 g, platen 1,300 × 500 mm, total power 95 kW, machine 5.5 × 2.0 × 2.4 m, 18 T). EP-ZQ135 at 650 g covers all applications within SUMA 135iB 76 mm / 770 g specification that have been driven by large-format bottle IBM (500+ ml at 10+ cavities). For applications requiring shot weight above 650 g, a configuration discussion with Korea Ever-Power engineering is recommended. See the EP-ZQ135 vs SUMA 175iB comparison page in the IBM machine replacement guide.

Q10: Does Korea Ever-Power EP-ZQ110 carry CE marking for European pharmaceutical markets?

Yes. CE marking with Declaration of Conformity to the relevant EU Machinery Directive is standard on every EP-ZQ110. European-destination units configured for 400 V / 50 Hz at order stage. Full CE documentation package available for review before order confirmation on request.