EP-ZQ110 IBM Machine — Replacement for Bloma IBM135

Sissepritse-puhumisvormimismasin ZQ110

EP-ZQ110 is a 3-station European injection blow molding machine with 1,100 kN injection clamping and 540 g maximum injection weight (65 mm screw). Bloma IBM135-class: 1,250 kN (14% higher) clamping, 70 mm screw, 560 g shot (20 g more). The key differentiators favour EP-ZQ110: machine height 2.2 m versus Bloma IBM135-class 2.55 m (−14%), fitting Korean pharmaceutical GMP cleanrooms with 2.4 m ceiling clearance where IBM135-class cannot; platen width 1,100 mm versus 900 mm (+22%), enabling 24 cavities at 10 ml; machine width 1.8 m enabling five units per 12 m production bay. Shot weight is close (540 g vs 560 g); clamping favours Bloma IBM135 (1,250 kN vs 1,100 kN). For applications requiring over 540 g, EP-ZQ135 (650 g) is recommended. Processes PP, PCTG, HDPE, LDPE, PS, ABS, EVA, PLA. S136 SPI A1 mould: PCTG haze below 2%. Dry cycle 3.5 s, total power 80 kW, footprint 5.0 × 1.8 × 2.2 m, weight 15 T. CE + ISO 9001:2015.

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Valiku viiteteade: "Bloma" and "IBM135" are trademarks of Bloma Co. (Korea), referenced solely to help buyers identify the Korea Ever-Power EP-ZQ110 as a comparable alternative. Korea Ever-Power does not manufacture, distribute or represent Bloma products. All technical data below refers exclusively to the Korea Ever-Power EP-ZQ110.

Toote ülevaade

See Korea Ever-Power EP-ZQ110 and Bloma IBM135 share the same IBM class — 110-to-135-tonne injection blow molding. The comparison is honest: Bloma IBM135-class holds advantages on clamping force (1,250 kN vs 1,100 kN, 14% higher) and screw-diameter-driven shot weight (560 g at 70 mm vs 540 g at 65 mm, 20 g more). EP-ZQ110 holds advantages on machine height (2.2 m vs 2.55 m, 14% shorter), platen width (1,100 mm vs 900 mm, 22% wider) and machine width (1.8 m vs not published — but the European architecture is structurally narrower at this tonnage).

The height difference is the pharmaceutical installation qualifier. Bloma IBM135-class at 2.55 m exceeds the 2.4 m ceiling of standard Korean pharmaceutical GMP cleanrooms — the machine requires structural ceiling modification before installation. EP-ZQ110 at 2.2 m leaves 0.2–0.8 m overhead clearance in 2.4–3.0 m ceiling cleanrooms, passing GMP IQ/OQ qualification without building works.

Sissepritse-puhumisvormimismasin ZQ110

The platen width advantage defines output capacity: EP-ZQ110's 1,100 mm wide platen enables 24 cavities at 10 ml versus Bloma IBM135's 900 mm platen accommodating approximately 22 positions — and 14 cavities at 100 ml versus Bloma IBM135's fewer positions from the 900 mm constraint. The complete sissepritsega puhumisvormimismasin range covers all EP-ZQ platforms from 400 kN to 1,350 kN.

EP-ZQ110 JUHTMED
2,2 meetrit
Kõrgus
vs Bloma 2.55m (−14%)
EP-ZQ110 JUHTMED
1100 mm
Plaadi laius
vs Bloma 900mm (+22%)
EP-ZQ110 JUHTMED
24
Cavities @ 10ml
14 @ 100ml
BLOMA LEADS
1,250 kN
Klamber
vs EP 1,100 kN (+14%)
BLOMA LEADS
560 g
Max Shot (70mm)
vs EP 540g at 65mm
SIMILAR
5,0 meetrit
Length (EP) vs
Bloma not published

Märkus: For applications requiring over 540 g injection weight (e.g. large-format bottles at high cavity count), Korea Ever-Power recommends EP-ZQ135 (650 g, 70 mm screw, 1,300 × 500 mm platen, 1,350 kN).

Tehnilised andmed

EP-ZQ110 IBM machine internal structure 1100kN European pressurised clamping 65mm 540g Korea Ever-Power Bloma IBM135 replacement

Kõik parameetrid pärinevad Korea Ever-Power ZQ110 tootespetsifikatsiooni andmetest.

Süstimine
Kruvi läbimõõt65 mm
L/D suhe22 : 1
Max Shot Weight540 g
Heating Zones3 + N
Kinnitamine
Süstimisklamber1100 kN
Blow Clamp150 kN
Kuiv tsükkel3,5 sekundit
Mould & Output
Platen (L × W)1100 × 460 mm
Max Bottle Dia.200 mm
Max Height350 mm
Helitugevuse vahemik1–5000 ml
Power & Machine
Koguvõimsus80 kW
Air0.7–1.2MPa / 2.0m³/min
Water10.0 m³/h
L × W × H5.0×1.8×2.2 m
Kaal15 T

Maksimaalne õõnsuste arv pudeli mahu järgi — EP-ZQ110

10 ml 30 ml 60 ml 100 ml 250 ml 500 ml 1000 ml
24 22 18 14 10 8 6

Ainult viitamiseks. Allikas: Korea Ever-Power ZQ110 tootespetsifikatsiooni andmed.

EP-ZQ110 vs Bloma IBM135 — Parameter Comparison

EP-ZQ110 IBM mould tooling 1100x460mm platen S136 SPI A1 Korea Ever-Power Bloma IBM135 replacement

Korea Ever-Power ZQ110 catalogue data versus Bloma IBM135-class reference figures from the Korea Ever-Power IBM competitor analysis report. Bloma IBM135 machine length and width are not available in published data; height (2.55 m) and platen (900 × 480 mm) are confirmed reference figures. Bloma data cited for buyer selection convenience only.

Parameeter EP-ZQ110 Bloma IBM135 (Ref.) Erinevus
Sissepritse klambri jõud 1100 kN 1,250 kN Bloma +14%
Kruvi läbimõõt 65 mm 70 mm Bloma +5mm
Maksimaalne süstimiskaal 540 g 560 g Bloma +20 g
Vormimisplaat (P × L) 1100 × 460 mm 900 × 480 mm +22% wider
Masina kõrgus 2,2 meetrit 2.55 m −14%
Masina pikkus 5,0 meetrit — (pole avaldatud) —
Masina laius 1,8 meetrit — (pole avaldatud) —
Masina kaal 15 T — (pole avaldatud) —
Paigaldatud koguvõimsus 80 kW — (pole avaldatud) 10–20% vähem/tsükkel
Õõnsused @ 10 ml 24 — (pole avaldatud) 1,100mm vs 900mm
Kuiv tsükkel 3,5 sekundit — (pole avaldatud) —
PCTG SPI A1 valik S136 — hägusus < 2% Standardne H13 tööriist Luksusklass
Sertifitseerimine CE + ISO 9001:2015 CE Võrdne

Buyers comparing other Bloma models will find dedicated EP-ZQ40 vs IBM45, EP-ZQ60 vs IBM50 and EP-ZQ80 vs IBM85 comparison pages in the IBM-i masina asendamise juhend.

Why EP-ZQ110 Over Bloma IBM135 — And Where IBM135 Leads

01
2.2 m vs 2.55 m — The GMP Cleanroom Installation Threshold

Bloma IBM135-class at 2.55 m height leaves only 0 m overhead clearance in a 2.4 m ceiling Korean pharmaceutical GMP cleanroom — it physically cannot be installed. In a 3.0 m ceiling cleanroom, it leaves 0.45 m overhead — below the 0.5 m minimum for barrel heater element replacement. EP-ZQ110 at 2.2 m leaves 0.2 m in a 2.4 m cleanroom (below minimum — requires 2.7+ m for GMP access compliance), 0.5 m in a 2.7 m cleanroom (exact minimum threshold), and 0.8 m in a 3.0 m cleanroom (comfortable). The practical threshold: for Korean pharmaceutical GMP cleanrooms with 2.7 m ceiling, EP-ZQ110 qualifies and Bloma IBM135-class does not. For 2.4 m ceiling cleanrooms, neither machine qualifies without modification — buyers should consider this in facility planning.

02
1,100 mm vs 900 mm Platen — 22% Wider, 24 Cavities at 10ml

EP-ZQ110 platen at 1,100 mm width versus Bloma IBM135's 900 mm (22% wider) enables 2–4 additional mandrel positions at small bottle formats. At 10 ml format with 38 mm pitch: EP-ZQ110 at 1,100 mm accommodates 24 positions; Bloma IBM135 at 900 mm accommodates approximately 22 positions. The Korea Ever-Power ZQ110 specification confirms 24 cavities at 10 ml. At 100 ml format with 65 mm pitch: EP-ZQ110 at 1,100 mm accommodates 14 positions; Bloma IBM135 at 900 mm accommodates approximately 13 positions. EP-ZQ110 provides confirmed 14 cavities at 100 ml — giving one additional cavity per cycle versus Bloma IBM135's 900 mm platen constraint at this format.

03
Shot Weight: 540 g vs 560 g — Functionally Equivalent for All Standard Applications

Bloma IBM135-class at 70 mm screw reaches 560 g; EP-ZQ110 at 65 mm screw reaches 540 g — a 20 g difference that is functionally equivalent for every standard pharmaceutical, cosmetic and daily chemical IBM application in this tonnage class. At 14 cavities for 100 ml pharmaceutical HDPE production at 35 g per preform: total cavity shot weight = 490 g, within EP-ZQ110's 540 g limit with 50 g headroom and within Bloma IBM135's 560 g limit with 70 g headroom. The 20 g shot weight advantage of Bloma IBM135 does not change the cavity count or production rate for any standard IBM application at this tonnage. Only for applications requiring specifically above 540 g does Bloma IBM135's 560 g provide a functional advantage over EP-ZQ110.

04
Bloma IBM135 Clamp Advantage: 1,250 kN vs 1,100 kN — Context Matters

Bloma IBM135-class holds 1,250 kN injection clamping versus EP-ZQ110's 1,100 kN — a 14% advantage that is real but contextually limited. At 14 cavities for 100 ml pharmaceutical HDPE production: EP-ZQ110 at 1,100 kN distributes 78.6 kN per injection cavity; Bloma IBM135 at 1,250 kN distributes 89.3 kN per cavity. This 10.7 kN per cavity difference is within the range where standard pharmaceutical PP and HDPE bottle IBM production — which typically requires 50–80 kN per injection cavity for neck thread dimensional compliance — operates comfortably on both machines. The practical clamping advantage of Bloma IBM135 only materialises for applications running consistently above 14 cavities at 100 ml where EP-ZQ110's 1,100 kN per-cavity distribution falls below the application threshold — a scenario that is outside standard pharmaceutical IBM production at this tonnage class.

05
S136 SPI A1 Mould + 10–20% Lower Energy + Korea Service Base

S136 SPI A1 injection cavities and blow moulds (Ra ≤ 0.010 μm) deliver PCTG haze 0.8–1.6% ASTM D1003 across all 24 cavity positions — the optical quality Korean luxury K-beauty brands specify and Bloma IBM135-class standard H13 tooling cannot achieve. European pressurised-clamping: 10–20% lower energy per cycle versus Bloma IBM135-class conventional hydraulic architecture. Total installed power 80 kW at 55–70% steady-state (44–56 kW actual consumption). Korea Ever-Power Ansan-si, Gyeonggi-do service base: same-day Korean spare parts dispatch and 24/7 remote PLC VPN support with 2-hour SLA — in-country service response capability that is a practical advantage versus Bloma's own service scheduling for Korean pharmaceutical buyers across all maintenance events.

Rakendusstsenaariumid

ZQ40-IBM-for-Types-of-Pudelitele

💊
Pharmaceutical — GMP High-Volume

14 cavities at 100 ml pharmaceutical HDPE or PP production in Korean GMP cleanrooms with 2.7 m ceiling (EP-ZQ110 at 2.2 m leaves 0.5 m clearance; Bloma IBM135 at 2.55 m cannot qualify). At 35 g per preform × 14 cavities = 490 g within EP-ZQ110's 540 g limit. Annual output: approximately 150–160 million bottles per year at 100 ml, 3 shifts, per unit.

✨
K-Beauty Luxury Scale

24 cavities at 10 ml PCTG eye serum droppers, 22 cavities at 30 ml facial serum vials with S136 SPI A1 glass-look tooling at 0.8–1.6% ASTM D1003 haze. EP-ZQ110's 1,100 mm platen enables 2+ additional cavity positions versus Bloma IBM135's 900 mm platen at 10 ml format. Bloma IBM135-class standard H13 tooling cannot achieve sub-2% PCTG haze.

💧
Daily Chemical Mid-to-Large Format

PP shampoo, body wash and conditioner at 100–1000 ml. 8 cavities at 500 ml (55 g per bottle, 440 g total within 540 g); 6 cavities at 1000 ml (80 g per bottle, 480 g within 540 g). Bloma IBM135 at 560 g provides only marginal additional shot weight headroom (560 g vs 540 g) that does not change cavity count at these formats.

🌿
Food Supplement Large-Format

PP and HDPE supplement capsule and vitamin containers at 250–5000 ml. 10 cavities at 250 ml (45 g per bottle, 450 g within 540 g); 8 cavities at 500 ml (55 g, 440 g within 540 g). For formats requiring total shot weight above 540 g, EP-ZQ135 (650 g) is recommended.

EP-ZQ110 injection blow molding machine Korea Ever-Power 1100kN European IBM Bloma IBM135 replacement

EP-ZQ Series Selector

All data sourced from Korea Ever-Power ZQ-series product specification catalogue. Bloma model designations are cited for buyer reference only.

Parameeter EP-ZQ40 EP-ZQ60 EP-ZQ80 EP-ZQ110 EP-ZQ135
Süstimisklamber 400 kN 600 kN 800 kN 1100 kN 1350 kN
Maksimaalne lask 190/260 g 260/383 g 466 g 540 g 650 g
Kõrgus 1,7 meetrit 1,8 meetrit 2,0 m 2,2 meetrit 2,4 meetrit
Plaadi laius 480 mm 600 mm 800 mm 1100 mm 1300 mm
Õõnsused @10ml 9 14 20 24 30
Koguvõimsus 20 kW 37 kW 55 kW 80 kW 95 kW
Bloma Equivalent IBM45 IBM50 IBM85 IBM135 —

Source: Korea Ever-Power ZQ-series product specification data. Bloma designations are for buyer reference only.

Korduma kippuvad küsimused

Q1: Will Bloma IBM135 mould tooling transfer to the EP-ZQ110?

Possibly with assessment. Bloma IBM135 platen is 900 × 480 mm versus EP-ZQ110's 1,100 × 460 mm — 200 mm wider and 20 mm shorter on EP-ZQ110. The wider EP-ZQ110 platen may allow Bloma IBM135 mould tooling to be installed with a platen adapter plate in some cases, but mandrel pitch, mould thickness (EP-ZQ110 mould thickness on request) and bolt-hole configuration must be verified. Send Bloma IBM135 mould base drawings for a Korea Ever-Power compatibility assessment within 5 working days at no cost.

Q2: Bloma IBM135 has 1,250 kN clamp vs EP-ZQ110's 1,100 kN — is this a significant difference for pharmaceutical IBM?

At 14 cavities for standard 100 ml pharmaceutical HDPE production: EP-ZQ110 at 1,100 kN distributes 78.6 kN per injection cavity; Bloma IBM135 at 1,250 kN distributes 89.3 kN per cavity. Standard pharmaceutical PP and HDPE IBM neck thread dimensional compliance (±0.05 mm tolerance) requires approximately 50–80 kN per cavity depending on neck diameter and injection speed. EP-ZQ110 at 78.6 kN per cavity is within this range for 14 cavities at 100 ml. The Bloma IBM135 clamping advantage becomes practically meaningful only for applications running above 14 cavities at formats where cavity clamping requirement approaches 78.6 kN — a scenario outside standard Korean pharmaceutical IBM at this tonnage class.

Q3: For which GMP cleanroom ceiling heights does EP-ZQ110 qualify but Bloma IBM135 does not?

EP-ZQ110 at 2.2 m qualifies for cleanrooms with 2.7 m ceiling (0.5 m overhead — minimum threshold for barrel heater element service) and above. Bloma IBM135-class at 2.55 m requires at least 3.05 m ceiling clearance (2.55 m machine + 0.5 m minimum service overhead) — qualifying only for cleanrooms with 3.05 m+ ceilings. Most Korean pharmaceutical GMP cleanrooms are built with 2.7–3.0 m ceiling clearance. For cleanrooms in the 2.7–3.0 m ceiling range: EP-ZQ110 qualifies; Bloma IBM135-class does not without structural ceiling modification.

Q4: When does Bloma IBM135's 560g shot weight advantage over EP-ZQ110's 540g actually matter?

The Bloma IBM135 20 g shot weight advantage (560 g vs 540 g) matters only when total cavity shot weight falls in the 541–560 g range — specifically when a combination of cavity count and preform weight produces total shot weight above 540 g but at or below 560 g. For example: 14 cavities at 40 g per preform = 560 g total (within Bloma IBM135's 560 g limit; above EP-ZQ110's 540 g limit). For this specific scenario, Bloma IBM135 runs 14 cavities while EP-ZQ110 is limited to 13 cavities. For all applications where total shot weight at target cavity count is at or below 540 g — which covers standard pharmaceutical IBM at 35 g per preform, 14 cavities (490 g) — the difference is zero.

Q5: How does EP-ZQ110's 1,100mm platen enable 24 cavities at 10ml when Bloma IBM135's 900mm constrains?

At 10 ml format with 38 mm mandrel centre-to-centre pitch: EP-ZQ110's 1,100 mm effective platen accommodates 24 mandrel positions (24 × 38 mm = 912 mm, within 1,100 mm limit). Bloma IBM135's 900 mm platen accommodates approximately 22 positions (22 × 38 mm = 836 mm, within 900 mm limit). The Korea Ever-Power ZQ110 specification confirms 24 cavities at 10 ml; Bloma IBM135's cavity count at this format is not published. The 2-cavity difference at 10 ml format (24 vs 22) from EP-ZQ110's wider platen translates to approximately 5 million additional dropper vials per year per machine at Korean K-beauty luxury cosmetic commercial production rates.

Q6: What is the EP-ZQ110 machine and mould lead time?

Masin: 60–75 tööpäeva alates tellimuse kinnitamisest ja ettemaksu tegemisest. Vormi valmistamine: 50–60 tööpäeva (H13 SPI B1) või 65–80 tööpäeva (S136 SPI A1 24-õõnsusega PCTG täppistööriistade jaoks). Masin ja vorm toodetakse paralleelselt samaaegseks T1 katsekasutuseks Korea Ever-Poweris enne saatmist.

Q7: What GMP documentation does Korea Ever-Power provide with EP-ZQ110?

Masina andmeleht; FAT-aruanne ostja määratud vaigu ja õõnsuse formaadi kohta; CE-sertifikaat; ISO 9001:2015 sertifikaat; PP-vaigu CoA koos Korea MFDS toidumahutite registreeringuga ja KP plastmahutite standardtestiga KOLAS-akrediteeritud laborist; PCTG Eastman TX1001 FDA 21 CFR 177.2490 toiduga kokkupuutumise kiri + EU 10/2011 vastavusdeklaratsioon. IQ/OQ dokumentatsiooni mall on saadaval nõudmisel.

Q8: What after-sales service does Korea Ever-Power provide in Korea for EP-ZQ110?

Korea Ever-Power Ansan-si, Gyeonggi-do: one week on-site commissioning and operator training; 24/7 remote PLC VPN diagnostic support for 90 days post-commissioning with 2-hour software response SLA; same-day Korean spare parts dispatch; scheduled preventive maintenance on annual service contract. In-country service response at the EP-ZQ110 three-shift production scale — where each hour of unplanned downtime affects batch release timing and customer commitments — is a meaningful operational advantage versus Bloma IBM135-class service scheduling.

Q9: Which Korea Ever-Power model should I consider if my application needs more than 540g shot weight?

EP-ZQ135 (1,350 kN, screw 70 mm, max shot 650 g, platen 1,300 × 500 mm, total power 95 kW, machine 5.5 × 2.0 × 2.4 m, 18 T) is the recommended Korea Ever-Power model for applications requiring more than 540 g injection weight. EP-ZQ135 at 650 g covers all applications within the Bloma IBM135 560 g specification and applications where SUMA 135iB's 76 mm / 770 g has been considered. For applications requiring shot weight above 650 g, contact Korea Ever-Power engineering for a configuration discussion. Comparison pages for EP-ZQ135 vs Jomar IBM175, SUMA 175iB and Uniloy UIB180 are in the IBM-i masina asendamise juhend.

Q10: Does Korea Ever-Power EP-ZQ110 carry CE marking?

Jah. CE-märgis koos vastavusdeklaratsiooniga asjakohasele ELi masinaehitusdirektiivile on igal EP-ZQ110-l standardvarustuses. Euroopa sihtkohaks mõeldud seadmed on tellimuse etapis konfigureeritud 400 V / 50 Hz jaoks. Täielik CE-dokumentatsioonipakett on enne tellimuse kinnitamist soovi korral ülevaatamiseks saadaval.

Considering EP-ZQ110 as your Bloma IBM135 replacement?

Saatke Korea Ever-Powerile oma pudeli joonis, vaigu klass, vajalik õõnsuste arv ja aastane tootmismaht. Kui teie nõutav pudelikaal ületab 540 g, soovitame selle asemel EP-ZQ135. Kõik teostatavusaruanded saadetakse teile 48 tunni jooksul.

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