Replace Your NISSEI ASB or AOKI
Machine with an HGY / HGYS Alternative
Korea Ever-Power HGY and HGYS series machines are engineered to accept your existing ASB-12M, ASB-70DPH, AOKI 250, and other tooling directly — verified mold compatibility, on-site commissioning, and 12-month parts warranty included.
Manufacturing
Available
Cross-Referenced
Warranty
Base
The Case for Replacing Your Japanese ISBM Platform
NISSEI ASB and AOKI machines built the one-step ISBM industry. Their precision remains a benchmark — but the economics have shifted. Lead times for new machines now routinely exceed 12 months. Spare parts costs have risen 30–60% since 2022. And much of the installed base approaching end-of-life sits in factories that need a solution, not a 15-month wait.
Korea Ever-Power's HGY and HGYS platform was engineered specifically to address this gap. The mold-mounting dimensions, platen layouts, nozzle standards, and process parameter ranges are matched to the Japanese machines they replace. Your existing tooling mounts — no adapters, no preform redesign.
This page is the complete technical reference for the replacement decision: cross-reference tables, model-by-model comparison, mold validation process, and answers to the questions our engineers hear most.
HGY machines
cost vs. ASB
no preform reheat
availability
HGY / HGYS vs. NISSEI ASB — Model Cross-Reference
Each HGY model listed below is dimensionally matched to the ASB machine it replaces, with verified compatibility for the same mold-mounting layout and process parameter envelope.
| Ever-Power Model | Configuration | Replaces (NISSEI ASB) | Bottle Range | Inj. Clamp | Key Feature | Product Page |
|---|---|---|---|---|---|---|
| HGY150-V4 | 4-Station, Standard | ASB-12M | 5 – 500 ml | 150 KN | Cosmetic & pharma vials, PET/PETG | View → |
| HGYS150-V4-EV | 4-Station, Full Servo | ASB-12M | 5 – 500 ml | 150 KN | High-precision thin-wall, nano-IR heating | View → |
| HGY250-V4 | 4-Station, Standard | ASB-70DPH | 150 – 2500 ml | 300 KN | Beverage, food jars, household chemical | View → |
| HGY250-V4-B | 4-Station, Dual-Row | ASB-70DPW | 20 – 1000 ml | 300 KN | Up to 28 cavities, small & mid bottles | View → |
| HGY650-V4 | 4-Station, Large-Cap. | ASB-650 | 5 – 20 L | 400 KN | Water gallons & industrial containers | View → |
HGY / HGYS vs. AOKI — Model Cross-Reference
The HGY-B series was developed to match AOKI SBIII platen geometry, enabling direct tooling transfer from AOKI machines to HGY replacements without modification.
| Ever-Power Model | Configuration | Replaces (AOKI) | Bottle Range | Inj. Clamp | Key Feature | Product Page |
|---|---|---|---|---|---|---|
| HGY150-V4-B | 4-Station, B Series | SBIII-100L-20 | 5 – 300 ml | 150 KN | Cosmetic sample vials, pharma | View → |
| HGY150-V3-B | 3-Station, B Series | SBIII-100L-20 | 5 – 300 ml | 150 KN | Short-cycle, fast-throughput small PET | View → |
| HGY200-V4-B | 4-Station, B Series | SBIII-250LL-50S | 50 – 1500 ml | 300 KN | Baby care, cosmetic, food packaging | View → |
| HGY200-V3 | 3-Station | SBIII-250LL-50S | 50 – 1500 ml | 300 KN | High-speed mid-size, shorter cycle time | View → |
| HGYS350-V4-EV | 4-Station, Full Servo | AL-350LL-40 | 100 – 3000 ml | 350 KN | Fully electric, oil-free, cleanroom ready | Enquire → |
Replacement Models — Full Specification Pages
Click any model card for the complete technical spec sheet, cavity-to-bottle matrix, mold compatibility notes, and application examples.
Ever-Power HGY vs. NISSEI ASB — Objective Comparison
An honest, data-based comparison of the two platforms. Both produce high-quality bottles — the difference is in economics, lead time, and total cost of ownership.
| Specification / Factor | Korea Ever-Power HGY / HGYS | NISSEI ASB (reference) |
|---|---|---|
| Delivery Lead Time | 45 – 75 days | 12 – 18 months |
| Capital Cost (relative) | 35 – 60% lower | Benchmark (100%) |
| Mold Compatibility | ASB & AOKI mold drop-in | OEM molds only |
| Servo System | Inovance / Yaskawa | Proprietary |
| Spare Parts Sourcing | Open-market brands | OEM only; high cost |
| Wall Thickness Consistency | ±0.05–0.08 mm (servo) | ±0.03–0.06 mm |
| Energy Consumption | Up to 40% saving | 40% saving (same process) |
| On-Site Commissioning | Included (Korea, SEA) | Available at extra cost |
| Warranty | 12 mo parts + 3 yr frame | 12 months standard |
| Materials Supported | PET/PETG/PP/PC/Tritan/PLA/rPET | PET/PETG/PP/PC/Tritan |
This comparison is provided to assist customers with procurement decisions. Data for NISSEI ASB columns is derived from publicly available market information. This table does not constitute a claim of superiority in all use cases or an endorsement of any position regarding Nissei ASB Machine Co., Ltd.
How We Validate Mold Compatibility Before You Commit
Every replacement recommendation is backed by a documented 4-step engineering review. No surprises after the machine arrives.
Mold Drawing Review
Send us your mold drawings or OEM machine installation prints. Our engineers check the platen hole pattern, nozzle radius, locating ring diameter, ejector layout, and tie-bar spacing against the HGY specification.
Cold-Stroke Validation
Where possible, we mount your mold on our in-house test machine and run a cold-stroke cycle before order confirmation. Remote customers receive a signed compatibility certificate based on the drawing review.
Parameter Matching Report
A written document delivered with the machine covers injection tonnage, blow clamping force, screw selection vs. preform weight, estimated cycle time, and recommended process settings for your specific bottle.
On-Site Commissioning
An Ever-Power engineer travels to your facility, mounts your mold on the new machine, and runs first-production samples inspected against your bottle specifications before leaving the site.
What to Confirm Before Placing a Replacement Order
The cross-reference tables are a starting point. Actual suitability depends on bottle-level and facility-level parameters. Going through this checklist before enquiring saves time on both sides.
Our technical sales team reviews your specs and issues a written recommendation within 2 business days — no charge.
Start the Review Process- Current machine modelThe exact ASB or AOKI model number and serial-year — determines mold-mounting generation.
- Mold drawings or photographsPlaten hole pattern, nozzle type, locating ring diameter, hot-runner manifold brand.
- Bottle specificationVolume, neck finish (e.g., 28-410), body diameter, height, preform weight, resin material.
- Target production outputRequired bottles per hour, cavity count, daily shift schedule.
- Resin material and gradePET (IV value), PETG, PP, PC, Tritan, PPSU, rPET percentage, or bio-based type.
- Installation space and powerFloor footprint, ceiling height, voltage (380 V / 400 V / 415 V), phase configuration.
- Chiller and compressed airCooling water flow rate and temperature, air compressor rated pressure and delivery volume.
Frequently Asked Questions
Answers to the questions our engineering team receives most often from customers considering a NISSEI ASB or AOKI replacement.
Ready to Replace Your NISSEI ASB or AOKI Machine?
Send us your current machine model number and bottle specification. Our engineers prepare a written replacement recommendation and mold compatibility report within 2 business days — at no charge.
Korea Ever-Power Injection Stretch Blow Moulding Machine Co., Ltd. | isbm-blow-molding.com
