HGY150-V4 ISBM Machine — Alternative to NISSEI ASB-12M

Injection Stretch Blow Moulding Machine HGY150-V4

The Korea Ever-Power HGY150-V4 is a 4-station one-step injection stretch blow moulding machine in the NISSEI ASB-12M capacity class — and it outperforms on the metrics that matter most. ASB-12M mould tooling mounts directly without modification, so there is no re-tooling cost when you switch. At 310 g shot capacity and up to 480 cm³ injection volume (60 mm screw option), output capacity exceeds what the ASB-12M class typically delivers. Screw rotational speed reaches 270 rpm — faster plasticising per cycle means shorter cycle times and more bottles per shift. Covers PET and PETG containers from 20 ml to 2,500 ml across up to 8 cavities. One-step ISBM process cuts energy cost by up to 40% versus two-step SBM. Total installed power 53.2 KW, footprint 4,200 × 1,400 × 2,900 mm, weight 6 T. Parker USA valves, NSK Japan lead screws, Yaskawa servo turntable as standard.

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Selection Reference Notice: "NISSEI" and "ASB-12M" are trademarks of Nissei ASB Machine Co., Ltd., referenced solely to help buyers identify the Korea Ever-Power HGY150-V4 as a comparable alternative in the same one-step ISBM capacity class. Korea Ever-Power does not manufacture, distribute, or represent Nissei ASB products. All technical data on this page refers exclusively to the Korea Ever-Power HGY150-V4.

Product Overview

HGY150-V4 4-station injection stretch blow moulding machine Korea Ever-Power ASB-12M class 150KN

The Korea Ever-Power HGY150-V4 is a 4-station one-step injection stretch blow moulding machine operating in the same ISBM capacity class as the NISSEI ASB-12M — and it is engineered to exceed that benchmark on three fronts. First, NISSEI ASB-12M mould tooling mounts directly without modification or adapter plates, verified by Korea Ever-Power engineering. Second, with injection capacity up to 480 cm³ at 60 mm screw and a standard screw rotational speed up to 270 rpm, the HGY150-V4 delivers faster plasticising per cycle and a higher output ceiling than the ASB-12M class reference. Third, at 150 KN injection clamping and 200 KN blow clamping, the machine runs the full container range from 20 ml to 2,500 ml without the capacity ceiling constraints that characterise the ASB-12M platform.

The machine completes the full one-step ISBM cycle — injection, temperature conditioning, stretch blow moulding, and bottle take-out — within a single 4-station rotary platform. No preform reheating is required between injection and blow, which eliminates secondary heating energy and maintains consistent wall-thickness distribution that reheat stretch blow processes cannot replicate for neck-finish-critical pharmaceutical and cosmetic containers.

Servo pump drive system (43.2 KW), Parker USA high-pressure valves, NSK Japan lead screws, YUKEN Taiwan hydraulic control valves, and Yaskawa servo turntable are standard components. The machine fits standard industrial building constraints at 4,200 × 1,400 × 2,900 mm and 6 T — no structural reinforcement required under standard floor loading. View the full ISBM machine replacement guide for all Korea Ever-Power platforms.

150 KN
Injection Clamp
ASB-12M class
310 g
Shot Capacity
50 mm screw
200 KN
Blow Clamp
single side
8 cav.
Max cavities
20 ml format
53.2 KW
Total Power
3 servo pumps
45–75
Day delivery
ASB-12M mold fit

Technical Specifications

HGY150-V4 4-station one-step ISBM operating principle — injection conditioning stretch blow take-out

Parameter HGY150-V4
Machine Layout 4-station rotary — Injection / Conditioning / Stretch Blow / Take-out
Drive System 3 sets servo pump systems (Inovance / WEICHI, 43.2 KW)
Screw Diameter 50 mm standard (40 / 55 / 60 mm optional)
Theoretical Injection Volume 188 cm³ (ø40)  /  310 cm³ (ø50)  /  380 cm³ (ø55)  /  480 cm³ (ø60)
Injection Capacity (ø50 standard) 310 g
Screw Rotational Speed 270 rpm (ø40)  /  180 rpm (ø50)  /  150 rpm (ø55)  /  150–220 rpm (ø60)
Injection Clamping Force 150 KN
Blowing Clamping Force 200 KN (single side)
Upper Mold Stroke 250 mm
Lower Mold Stroke 205 mm
Temp. Regulating Core Stroke 250 mm
Temp. Regulating Barrel Stroke 230 mm
Take-out Stroke 170 mm
Blow Core Stroke 250 mm
Blow Mold Stroke 75 + 75 mm
Motor Power 43.2 KW
Heating Power 10 KW (nano far-infrared energy-saving heating ring)
Total Installed Power 53.2 KW
Blowing Air Pressure 2.0 – 3.5 MPa
Cooling Water Pressure 0.4 – 0.6 MPa
Oil Cooler Water Pressure 0.3 – 0.4 MPa
Oil Cooler Water Temperature 20 – 25 °C
Oil Tank Volume 300 L
Voltage 370 – 400 V
Machine Dimensions (L × W × H) 4,200 × 1,400 × 2,900 mm
Machine Weight 6 T
Compatible Materials PET, PETG
Key Components Parker valves (USA)  ·  NSK lead screws (Japan)  ·  YUKEN hydraulic valves (Taiwan)  ·  Yaskawa / WEICHI servo turntable  ·  Airtak cylinders  ·  Italian oil tubing
Certification CE + ISO 9001:2015

Bottle Cavity Matrix — HGY150-V4

Cavities Body Ø (mm) Max Height (mm) Neck Ø (mm) Max Volume (ml) Max Weight (g)
1 118 210 83 2,500 130
2 80 210 62 1,500 65
3 66 150 48 900 43
4 56 150 38 400 32
5 54 150 32 250 26
6 45 150 25 100 22
7 28 100 17 30 18
8 26 100 15 20 16

HGY150-V4 vs NISSEI ASB-12M — Parameter Comparison

ISBM mould tooling ASB-12M compatible Korea Ever-Power HGY150-V4

Parameter Korea Ever-Power HGY150-V4 NISSEI ASB-12M (Reference)
Machine Class 4-Station ISBM 4-Station ISBM
Injection Clamping Force 150 KN N/A (not published)
Max Injection Capacity 480 cm³ / 310 g (ø50 std) — higher output ceiling N/A (not published)
Screw Rotational Speed Up to 270 rpm — faster plasticising per cycle N/A (not published)
Blowing Clamping Force 200 KN (single side) N/A (not published)
Mold Interchangeability ASB-12M mould drop-in compatible — no re-tooling cost OEM tooling only
Total Installed Power 53.2 KW N/A (not published)
Machine Dimensions 4,200 × 1,400 × 2,900 mm N/A (not published)
Machine Weight 6 T N/A (not published)
Max Cavities 8 (ø26 mm / 20 ml) N/A (not published)
Bottle Volume Range 20 ml – 2,500 ml Small-format containers
Mold Compatibility ASB-12M mould drop-in compatible OEM tooling
Delivery Lead Time 45 – 75 days 12 – 18 months (new machine)
On-Site Commissioning Included (Korea, SEA) At extra cost
Spare Parts Sourcing Open-market brands (global stock) OEM-only
Certification CE + ISO 9001:2015 CE

Technical Note: The above cross-reference is intended as a general model comparison based on machine capacity, configuration, and typical application range. Actual compatibility depends on container specifications, neck finish, resin material, cavity configuration, mold dimensions, injection unit capacity, clamping force, and production requirements. Final machine selection should be confirmed against the customer's bottle samples, mold drawings, and required output. Korea Ever-Power provides a written compatibility review within 5 working days at no charge — contact us with your mold drawings and bottle specification to initiate the review.

For other models in the replacement series, see the full ISBM machine replacement guide — including HGY250-V4 vs ASB-70DPH, HGY250-V4-B vs ASB-70DPW, and HGY650-V4 vs ASB-650.

HGY150-V4 vs ASB-12M — Platform Comparison

Korea Ever-Power HGY150-V4
✓ASB-12M mould drop-in — zero re-tooling cost — existing tooling mounts without modification; no adapter plates, no mould rework, no re-qualification delay
✓Higher output capacity — max injection volume 480 cm³ (ø60 mm screw) vs ASB-12M class; larger shot capacity means more bottles per cycle on heavier-wall formats
✓Faster cycle — up to 270 rpm screw speed — faster plasticising shortens the injection phase and reduces total cycle time, directly lifting bottles-per-hour output versus the ASB-12M reference
✓45–75 day delivery — replacement capacity commissioned within the same production quarter as the order
✓Open-market components — Parker, NSK, YUKEN, Yaskawa are globally stocked; same-day or next-day parts in most markets
✓40% energy saving — no preform reheating; one-step process retains injection heat through conditioning and blow
✓On-site commissioning included — engineer on-site until stable production confirmed; operator training in the same visit
NISSEI ASB-12M (Reference)
✗New machine lead time 12–18 months — critical gap for facilities replacing end-of-life equipment without halting production
✗OEM-only spare parts — longer lead times and higher cost during production downtime versus open-market component sourcing
✗Higher capital cost — ASB-12M new-machine pricing is substantially above HGY150-V4 at the same production capacity class
✗Technical specifications not fully published — precise clamping force, injection capacity, and power data require direct quotation request from Nissei ASB
✗Japan-primary service network — on-site response times and parts lead times for non-Japan markets longer than Korea Ever-Power regional service

Core Advantages of HGY150-V4

Korea Ever-Power HGY150-V4 injection stretch blow moulding machine application cosmetic pharmaceutical

01
Universal Mould Compatibility — ASB-12M Tooling Mounts Directly, Zero Re-Tooling Cost

The HGY150-V4 platen mounting geometry is engineered to accept NISSEI ASB-12M mould tooling. Factories replacing an end-of-life ASB-12M do not need to commission new moulds — existing tooling mounts on the HGY150-V4 directly, with no adapter plates, no mould rework, and no re-qualification delay. Korea Ever-Power provides a written compatibility review within 5 working days at no charge when mould drawings are submitted. For the majority of standard ASB-12M mould sets covering containers from 20 ml to 500 ml in PET and PETG, the changeover is a direct mount. This direct mould reuse eliminates the largest non-machine capital expenditure in a replacement programme — mould tooling at ASB-12M scale typically represents 30–50% of the total project cost — and allows the first production run to begin immediately with a mould set that already has validated process parameters, validated preform weights, and established quality records. For buyers who need to source new mould tooling, Korea Ever-Power's in-house mould division produces ISBM moulds to ASB-12M mounting standards, covering 1 to 8 cavities in PET and PETG, with delivery in 35–55 working days.

02
45–75 Day Delivery — Production Continuity Within the Same Quarter

Korea Ever-Power HGY150-V4 standard delivery is 45–75 working days from order confirmation and deposit. For a factory whose ASB-12M has reached end-of-service life, a 12-month production gap is not operationally viable — customer contracts, retailer commitments, and production schedules cannot absorb a year-long capacity interruption. HGY150-V4 at 45–75 days delivers replacement capacity within the same production quarter in which the order is placed, allowing an overlap commissioning period with the outgoing machine if it remains partially operational during the transition.

03
Open-Market Components — Parker, NSK, YUKEN, Yaskawa

Every HGY150-V4 is built around globally stocked, open-market brands: Parker USA high-pressure valves, NSK Japan lead screws, YUKEN Taiwan hydraulic control valves, Yaskawa or WEICHI servo motors with TSUNTIEN reducers, and Airtak cylinders. These brands are stocked by local industrial distributors in Korea, Southeast Asia, the Middle East, and most ISBM markets — a failed component can typically be sourced same-day or next-day without placing an OEM-only order and waiting for international shipment. For a factory running 3 shifts, this open-market parts access is the most significant operational advantage over proprietary-component platforms.

04
One-Step ISBM — Neck Precision That Two-Step SBM Cannot Match

The HGY150-V4 one-step process moulds the preform and blows the bottle in the same machine cycle without intermediate cooling and reheating — producing neck-finish dimensional accuracy that the two-step reheat SBM process cannot achieve at equivalent production volumes. In the one-step ISBM process, the neck is formed under controlled clamping pressure and held at injection station temperature through conditioning without dimensional change. For containers with precision neck finishes — pharmaceutical droppers, cosmetic pump bottle necks, child-resistant closures — the one-step ISBM process is the technically correct manufacturing route.

05
40% Energy Saving — No Preform Reheating in the One-Step Cycle

The HGY150-V4 uses residual thermal energy from injection moulding directly for the stretch blow step — no secondary infrared heating bank or preform oven is required. This eliminates approximately 40% of the energy a two-step RSBM line requires for preform reheating. At 53.2 KW total installed power across 3 shifts per day, 330 days per year, the energy saving versus a two-step line at equivalent output accumulates as a material operating cost reduction across the machine's service life.

06
Higher Output Capacity and Faster Cycle Speed Than the ASB-12M Reference

Two measurable parameters determine how many bottles a machine produces per hour: injection volume and screw rotational speed. On injection volume, the HGY150-V4 reaches 480 cm³ at 60 mm screw diameter — giving it a higher ceiling for heavier-wall containers and wider-body formats than the ASB-12M class typically supports. On cycle speed, the screw rotational speed reaches 270 rpm at 40 mm screw, with 180 rpm on the standard 50 mm configuration. Faster plasticising shortens the injection phase, which directly reduces total cycle time and lifts bottles-per-hour output on the same mould set. In practical terms: running the same 4-cavity 100 ml cosmetic bottle mould on an HGY150-V4 versus an ASB-12M, the faster plasticising speed translates to more production hours recovered per shift — compounding across a full production year into a meaningful output advantage without any additional mould investment.

480 cm³
Max injection volume
(ø60 mm screw)
270 rpm
Max screw speed
(ø40 mm screw)
8 cav.
Max cavity count
(20 ml format)

Application Scenarios

Pharmaceutical bottles PET PETG Korea Ever-Power HGY150-V4 ISBM Cosmetic bottles PETG K-beauty Korea Ever-Power HGY150-V4 ISBM
Baby care infant bottles PETG Korea Ever-Power HGY150-V4 Food beverage bottles PET PETG Korea Ever-Power HGY150-V4
💊
Pharmaceutical — Precision Neck Finishes

Eyedrop bottles, oral liquid vials, pharmaceutical dropper containers, and prescription packaging in PET and PETG. The one-step ISBM process delivers neck-finish dimensional consistency that pharmaceutical filling lines require for reliable closure torque. 4 to 8 cavities for containers from 20 ml to 400 ml. Regulatory documentation available on request.

✨
Cosmetic and K-Beauty Packaging

Serum bottles, toner bottles, essence containers, and spray bottles in PETG for high-clarity luxury cosmetic presentation. 3 to 6 cavities for containers from 30 ml to 250 ml. PETG optical clarity is maintained by the one-step process, which avoids the degradation that reheating introduces in two-step production. Compatible with pump-top, dropper-top, and spray-closure neck configurations.

👴
Baby Care and Infant Products

Baby feeding bottles, infant oral medicine containers, and baby care product packaging in PETG. The precision neck finish produced by HGY150-V4 one-step ISBM is compatible with anti-colic nipple and silicone teat assembly standards. 1 to 3 cavities for 100 ml to 250 ml baby bottle formats within the 310 g injection capacity.

🍎
Food and Beverage — Small Format

Juice, water, functional beverage, and condiment containers in PET and PETG from 100 ml to 500 ml. 2 to 5 cavities per cycle. Oriented molecular structure from the stretch blow stage improves barrier properties versus injection blow moulding without stretching — relevant for juice and functional beverage oxygen-barrier shelf-life requirements.

Korea Ever-Power ISBM Series — Model Selector

Parameter HGY150-V4 HGYS150-V4-EV HGY200-V4-B HGY250-V4 HGY650-V4
Inj. Clamp 150 KN 150 KN 300 KN 300 KN 400 KN
Shot Capacity 310 g 392 g 442 g 420 g 480 g
Drive 3 servo pumps Full servo (10 motors) 3 servo pumps 3 servo pumps 3 servo pumps
Total Power 53.2 KW 112.8 KW 64.2 KW 82.7 KW 90.7 KW
Dimensions (L×W×H) 4.2×1.4×2.9 m 5.2×1.8×3.3 m 4.8×2.0×3.8 m 6.3×2.4×3.7 m 6.1×2.6×4.2 m
Weight 6 T 7 T 13 T 16 T 28 T
Reference Model ASB-12M ASB-12M (full servo) AOKI SBIII-250LL ASB-70DPH ASB-650

Technical Note: The above cross-reference is intended as a general model comparison based on machine capacity, configuration, and typical application range. Actual compatibility depends on container specifications, neck finish, resin material, cavity configuration, mold dimensions, injection unit capacity, clamping force, and production requirements. Final machine selection should be confirmed against the customer's bottle samples, mold drawings, and required output.

Frequently Asked Questions

Q1: Can my existing NISSEI ASB-12M mould tooling be used directly on the HGY150-V4?

In most cases, yes. The HGY150-V4 is engineered to accept ASB-12M mould tooling without modification for standard mould sets covering 20 ml to 500 ml PET and PETG containers. Submit your ASB-12M mould drawings or photographs to Korea Ever-Power for a written compatibility review within 5 working days at no charge. Where minor adapter plates are required for older mould generations, these are supplied at no additional cost.

Q2: What is the HGY150-V4 delivery lead time?

45–75 working days from order confirmation and deposit. Korea Ever-Power provides a production milestone schedule with each order confirmation so progress can be tracked against the committed delivery date.

Q3: What bottle quality does HGY150-V4 produce?

For standard PET and PETG containers in the 20 ml to 500 ml range, wall-thickness uniformity and neck-finish dimensional accuracy meet production requirements for pharmaceutical and cosmetic applications. The servo pump drive system delivers injection shot-weight consistency within 0.5% across cycles. For thin-wall precision cosmetic containers or pharmaceutical dropper vials where the highest process repeatability is required, Korea Ever-Power recommends the full-servo HGYS150-V4-EV.

Q4: Is on-site commissioning and operator training included?

Yes, for customers in Korea and Southeast Asia. A Korea Ever-Power engineer installs the machine, mounts the mould tooling, and runs first-production samples against the agreed bottle specification on-site before departure. Operator training covering daily setup, parameter adjustment, basic maintenance, and fault diagnosis is included in the same visit.

Q5: What materials can HGY150-V4 process?

Standard configuration covers PET and PETG, including rPET with IV values of 0.72–0.84 dl/g. For PP, PC, Tritan, or PPSU, contact Korea Ever-Power with the specific resin datasheet — screw, barrel, and heating system configurations may require adjustment for materials outside the standard PET/PETG envelope.

Q6: What spare parts availability looks like after purchase?

Korea Ever-Power carries consumable and wear parts for all current HGY models with a 5-year availability commitment. Parker, NSK, YUKEN, and Yaskawa components are stocked by local industrial distributors in most markets — same-day or next-day in most cases. A recommended spare parts kit is supplied with each machine.

Q7: What warranty applies?

12-month parts warranty from commissioning sign-off. Structural components — frame, platen, tie bars — carry a 3-year warranty. Remote diagnostic support via video call is available within 4 hours during business hours. An engineer can be dispatched within 5 business days for hardware faults not resolvable remotely.

Q8: What is the difference between HGY150-V4 and HGYS150-V4-EV?

HGY150-V4 uses 3 servo pump systems (43.2 KW) with hydraulic or servo injection unit control. HGYS150-V4-EV replaces this with 10 individual servo motor drives (102.8 KW full servo), nano far-infrared heating rings, and NSK lead screws — delivering higher shot-weight repeatability, lower steady-state energy consumption, and finer process control. HGYS150-V4-EV is recommended for thin-wall precision cosmetic containers and pharmaceutical vials where the highest process precision is required. Both models accept ASB-12M mould tooling directly.

Q9: What certifications does the HGY150-V4 carry?

CE marking and ISO 9001:2015 certificate are standard on all HGY150-V4 machines. CE Declaration of Conformity documentation is available for review before order confirmation. Machine data sheet and factory acceptance test report on buyer-specified resin and cavity format are supplied at delivery.

Q10: How long does a mould format changeover take?

For format changes within the same cavity count — such as moving from a 4-cavity 100 ml container to a 4-cavity 250 ml container — an experienced operator completes the changeover and first-article inspection within 2 to 3 hours. Changeovers involving a cavity count change (e.g., 4-cavity to 6-cavity) typically take 3 to 4 hours. Korea Ever-Power provides a mould changeover procedure document with each machine, and the commissioning engineer demonstrates and validates the changeover procedure on-site.

Ready to evaluate HGY150-V4 as your NISSEI ASB-12M replacement?

Send Korea Ever-Power your ASB-12M mould drawings, bottle specification, resin grade, and required annual output. We return a written mould compatibility review and machine feasibility report within 2 business days — at no charge.

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