HGY650-V4 ISBM Machine — Alternative to NISSEI ASB-650

Injection Stretch Blow Moulding Machine HGY650-V4

The Korea Ever-Power HGY650-V4 is a large-capacity 4-station one-step injection stretch blow moulding machine built to accept NISSEI ASB-650 mould tooling directly — same platen geometry, no re-tooling cost. At 400 KN injection clamping and 480 g shot capacity at o60 mm screw, it operates in the same large-container ISBM class as the ASB-650 while delivering a higher injection ceiling for containers up to 20 litres. 1,070 mm upper mold stroke handles the tallest industrial container formats. 1 to 4 cavities, 5 L to 20 L volume range, up to 900 g preform weight. Total power 90.7 KW, footprint 6,100 x 2,600 x 4,200 mm, 28 T. PET and PETG. Parker USA valves, NSK lead screws, YUKEN hydraulic valves, Yaskawa servo turntable standard.

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Selection Reference Notice: "NISSEI" and "ASB-650" are trademarks of Nissei ASB Machine Co., Ltd., referenced solely to help buyers identify the Korea Ever-Power HGY650-V4 as a comparable alternative in the same large-container one-step ISBM capacity class. Korea Ever-Power does not manufacture, distribute, or represent Nissei ASB products. All technical data on this page refers exclusively to the Korea Ever-Power HGY650-V4.

Product Overview


HGY650-V4 large-capacity 4-station ISBM machine Korea Ever-Power ASB-650 alternative 400KN 20-litre

The Korea Ever-Power HGY650-V4 occupies a different tier from the rest of the Korea Ever-Power ISBM lineup. Where other models in the series focus on cosmetic, pharmaceutical, and mid-size beverage containers, the HGY650-V4 is built for the industrial end of one-step injection stretch blow moulding: large-capacity containers from 5 litres to 20 litres for water dispensing, edible oil, industrial chemical, and agricultural packaging — the same capacity class as the NISSEI ASB-650.

The machine's architecture reflects its purpose. 400 KN injection clamping and 400 KN blow clamping (single side) are required to hold the large-format tooling and internal blow pressure that containers of this size demand. The 1,070 mm upper mold stroke — nearly double the next model in the Korea Ever-Power range — accommodates the full height of 18- and 20-litre water dispensing containers that dominate this machine class. At 480 g shot capacity at ø60 mm screw, preform weights up to 900 g are achievable in the 1-cavity configuration for the largest water bottle formats.

NISSEI ASB-650 mould tooling mounts directly on the HGY650-V4 platen without modification or adapter plates. Factories with existing ASB-650 tooling for 10-litre, 12-litre, or 20-litre containers carry that validated tooling to the new machine from day one. Standard components: 3 servo pump systems (75.7 KW), Parker USA high-pressure valves, NSK Japan lead screws, YUKEN Taiwan hydraulic control valves, Yaskawa / WEICHI servo turntable with TSUNTIEN reducer, Italian-sourced oil tubing, nano far-infrared heating ring (15 KW). Total power 90.7 KW. See the complete ISBM machine replacement guide.

400 KN
Injection clamping force — ASB-650 class
Blow clamping also 400 KN single side
1,070 mm
Upper mold stroke — handles 20-litre
dispensing container full height
20 L
Max container volume — water dispensing,
edible oil, industrial chemical
900 g
Max preform weight — 1-cavity
ASB-650 mould direct mount

Technical Specifications

Parameter HGY650-V4
Machine Layout 4-station rotary — Injection / Conditioning / Stretch Blow / Take-out
Drive System 3 sets servo pump systems (Inovance / WEICHI, 75.7 KW)
Screw Diameter 60 mm standard (50 mm / 55 mm optional)
Theoretical Injection Volume 340 cm³ (o50)  /  420 cm³ (o55)  /  480 cm³ (o60)
Injection Capacity (o60 standard) 480 g  (up to 900 g preform at 1-cavity configuration)
Screw Rotational Speed 180 rpm (o50)  /  150 rpm (o55)  /  150–220 rpm (o60)
Injection Clamping Force 400 KN
Blowing Clamping Force 400 KN (single side)
Upper Mold Stroke 1,070 mm — accommodates 20-litre dispensing container height
Lower Mold Stroke 550 mm
Temp. Regulating Core Stroke 300 mm
Temp. Regulating Barrel Stroke 300 mm
Take-out Stroke 300 mm
Blow Core Stroke 300 mm
Blow Mold Stroke 175 + 175 mm
Motor Power 75.7 KW
Heating Power 15 KW (nano far-infrared energy-saving heating ring)
Total Installed Power 90.7 KW
Oil Tank Volume 600 L
Blowing Air Pressure 2.0 – 3.5 MPa
Cooling Water Pressure 0.4 – 0.6 MPa
Oil Cooler Water Pressure 0.3 – 0.4 MPa
Oil Cooler Water Temperature 20 – 25 °C
Voltage 370 – 400 V
Machine Dimensions (L x W x H) 6,100 x 2,600 x 4,200 mm
Machine Weight 28 T
Compatible Materials PET, PETG
ASB-650 Mold Compatibility Compatible with NISSEI ASB-650 moulds — direct mount, no modification
Key Components Parker valves (USA)  ·  NSK lead screws (Japan)  ·  YUKEN hydraulic valves (Taiwan)  ·  Yaskawa / WEICHI servo turntable  ·  Airtak cylinders  ·  Italian oil tubing
Certification CE + ISO 9001:2015

Container Capacity Matrix — HGY650-V4

Cavities Body Dia. (mm) Neck Dia. (mm) Max Height (mm) Max Volume (L) Max Preform Wt. (g)
1 280 140 510 20 900
2 235–280 120 510 20 460
3 230 90 510 12 310
4 180 84 510 5–7 230

HGY650-V4 vs NISSEI ASB-650 — Parameter Comparison

Where NISSEI ASB-650 technical specifications are not published in public Nissei ASB Machine Co., Ltd. literature, values are noted as N/A. Korea Ever-Power recommends buyers request full ASB-650 specifications directly from Nissei ASB for a complete numerical evaluation.

Parameter Korea Ever-Power HGY650-V4 NISSEI ASB-650 (Reference)
Machine Class 4-Station Large-Capacity ISBM 4-Station Large-Capacity ISBM (ASB-650)
Inj. Clamping Force 400 KN N/A (not published)
Max Injection Capacity 480 g (o60)  900 g max preform at 1-cav. N/A (not published)
Upper Mold Stroke 1,070 mm  20-litre container height N/A (not published)
Blow Clamping Force 400 KN (single side) N/A (not published)
Mold Interchangeability ASB-650 direct mount — no re-tooling OEM tooling only
Container Volume Range 5 L – 20 L (1 to 4 cavities) Large-format containers
Total Installed Power 90.7 KW N/A (not published)
Machine Dimensions 6,100 x 2,600 x 4,200 mm / 28 T N/A (not published)
Delivery Lead Time 45 – 75 days Multi-month (new machine)
Spare Parts Open-market (Parker, NSK, YUKEN, Yaskawa) OEM-only
On-Site Commissioning Included (Korea, SEA) At extra cost
Certification CE + ISO 9001:2015 CE
Technical Note: The above cross-reference is intended as a general model comparison based on machine capacity, configuration, and typical application range. Actual compatibility depends on container specifications, neck finish, resin material, cavity configuration, mold dimensions, injection unit capacity, clamping force, and production requirements. Final machine selection should be confirmed against the customer's container samples, mold drawings, and required output. Korea Ever-Power provides a written compatibility review within 5 working days at no charge.

Three Reasons to Choose HGY650-V4 Over the ASB-650 Reference

01 — ASB-650 Mould Drop-In, Zero Re-Tooling Cost

The HGY650-V4 platen geometry is engineered to accept NISSEI ASB-650 mould tooling without modification or adapter plates. For a factory replacing an end-of-life ASB-650, this means the mould investment — which at large-container scale represents a very substantial capital outlay — is fully preserved. Validated tooling for 10-litre, 12-litre, and 20-litre containers mounts on the HGY650-V4 and production begins immediately with established process parameters. Korea Ever-Power provides a written compatibility review within 5 working days at no charge when mould drawings are submitted. For buyers expanding their container range, Korea Ever-Power's ISBM mould division produces large-format ASB-650-standard tooling in 35–55 working days.

02 — Higher Output Capacity: 400 KN Clamping, 900 g Preform, 1,070 mm Stroke

Three parameters set the HGY650-V4's output ceiling above the ASB-650 class reference. First, 400 KN injection clamping and 400 KN blow clamping (single side) deliver the clamping force that large-format container tooling requires under high blow pressures at full production speed. Second, the 1-cavity configuration supports preform weights up to 900 g — giving the machine headroom for heavier-wall 20-litre containers that approach the ASB-650's practical ceiling. Third, the 1,070 mm upper mold stroke is the largest in the Korea Ever-Power lineup, physically accommodating the full height of 20-litre dispensing containers with standard handle and neck geometry.

400 KN
Both inj. and blow
clamping force
900 g
Max preform weight
1-cavity config
1,070 mm
Upper mold stroke
tallest in lineup

03 — 45–75 Day Delivery, Open-Market Parts, On-Site Commissioning

HGY650-V4 standard delivery is 45–75 working days from order confirmation — versus multi-month lead times for new NISSEI ASB-650 equipment. For a water dispensing or edible oil production facility replacing an end-of-life ASB-650, this timeline is the difference between a planned transition and a production crisis. Parker USA valves, NSK Japan lead screws, YUKEN Taiwan hydraulic control valves, and Yaskawa / WEICHI servo components are stocked by local industrial distributors in Korea, Southeast Asia, and most ISBM markets — same-day or next-day availability for the critical components that cause production downtime on large-format container lines. On-site commissioning including large-format mould mounting, first-production container validation, and operator training is included for Korea and SEA customers.

Application Scenarios — Large-Format ISBM Production

20-litre water dispensing bottles PET Korea Ever-Power HGY650-V4 ISBM large-format

Water Dispensing — 18.9 L and 20 L Bottles

The dominant application for ASB-650 class machines across Korea, Southeast Asia, and the Middle East is the 18.9-litre and 20-litre water dispensing bottle — the format used in office, home, and industrial water cooler systems. The HGY650-V4 runs this format at 1 or 2 cavities per cycle in PET with the handle and neck geometry that standard water cooler dispensers require. The 1,070 mm upper mold stroke accommodates full-height dispensing bottles at production speed without restriction. Preform weights up to 900 g (1-cavity) give headroom for thicker-wall variants specified for reusable or returnable bottle programmes.

Edible oil industrial chemical large-format containers PET Korea Ever-Power HGY650-V4

Edible Oil and Industrial Chemical — 5 L to 12 L

5-litre and 10-litre PET containers for cooking oil, industrial lubricants, agricultural chemicals, and cleaning products represent the secondary production format for large-format ISBM machines. The HGY650-V4 runs these formats at 2 to 4 cavities per cycle with the wide-neck tooling that pouring and dispensing closures require. The 400 KN blow clamping force maintains the dimensional stability needed for wide-body containers with high internal blow pressures during moulding. Food-contact regulatory documentation available on request for edible oil applications.

Agricultural and Garden — Large Containers for Fertiliser, Pesticide, and Irrigation

5-litre to 20-litre PET containers for liquid fertiliser, crop protection chemicals, herbicides, and garden irrigation products. This market segment is a growing volume area for ASB-650 class machines as agricultural packaging shifts from HDPE to PET for improved clarity, barrier properties, and weight reduction. The HGY650-V4 covers the full volume range at 1 to 4 cavities with the chemical-resistant neck finishes that agricultural product closures require. The one-step ISBM process delivers the oriented molecular structure that improves chemical barrier properties relative to extrusion blow-moulded PET containers in the same size range.

Korea Ever-Power ISBM Series — Full Range

Parameter HGY150-V4 HGY200-V4-B HGY250-V4 HGY250-V4-B HGY650-V4 ★
Inj. Clamp 150 KN 300 KN 300 KN 300 KN 400 KN ▲
Upper Mold Stroke 250 mm 600 mm 640 mm 600 mm 1,070 mm ▲
Max Volume 2,500 ml 2,500 ml 2,500 ml 1,000 ml 20,000 ml ▲
Total Power 53.2 KW 64.2 KW 82.7 KW 82.7 KW 90.7 KW ▲
Machine Weight 6 T 13 T 16 T 16 T 28 T ▲
Reference Model ASB-12M AOKI SBIII-250LL ASB-70DPH ASB-70DPW ASB-650
Technical Note: The above cross-reference is intended as a general model comparison based on machine capacity, configuration, and typical application range. Actual compatibility depends on container specifications, neck finish, resin material, cavity configuration, mold dimensions, injection unit capacity, clamping force, and production requirements. Final machine selection should be confirmed against the customer's container samples, mold drawings, and required output.

Korea Ever-Power HGY650-V4 large-capacity ISBM machine production workshop

Frequently Asked Questions

Q1: Can my existing NISSEI ASB-650 mould tooling be used directly on the HGY650-V4?

Yes. The HGY650-V4 platen geometry is engineered to match the ASB-650 mounting standard. Submit your ASB-650 mould drawings for a written compatibility review within 5 working days at no charge. For the majority of standard ASB-650 mould configurations, no modification or adapter plates are required. Korea Ever-Power supplies any minor adapter hardware for older mould generations at no additional cost.

Q2: What container volumes does HGY650-V4 produce?

5 litres to 20 litres, across 1 to 4 cavities per cycle. The 1-cavity configuration handles 20-litre dispensing bottles with preform weights up to 900 g. The 2-cavity configuration runs 10-litre to 20-litre containers. The 3-cavity configuration covers 12-litre formats. The 4-cavity configuration runs 5-litre to 7-litre containers for edible oil and chemical packaging. All cavity configurations work with ASB-650 compatible mould tooling.

Q3: What output advantages does HGY650-V4 have over the ASB-650 reference?

The HGY650-V4 delivers 400 KN injection clamping and 400 KN blow clamping, a 1,070 mm upper mold stroke, and preform weights up to 900 g at 1-cavity. The higher injection clamping force gives the machine capacity for heavier-wall container tooling that would stress the ASB-650's clamping system. The 1,070 mm mold stroke accommodates tall container variants — handles, extended necks, non-standard heights — that a shorter-stroke machine cannot physically clear. Korea Ever-Power can model projected output for your specific container specification on request.

Q4: What floor space and utility requirements does HGY650-V4 need?

Machine footprint is 6,100 x 2,600 mm with a height of 4,200 mm. Allow a clear working area of approximately 9 x 5 m to accommodate the machine, operator access, mould change equipment, and blow air supply. Compressed air at 2.0–3.5 MPa, cooling water at 0.4–0.6 MPa, and electrical supply at 370–400 V are required. Floor loading capacity should be verified for 28 T concentrated load. Korea Ever-Power provides a site preparation checklist with each order confirmation.

Q5: What is the delivery lead time for HGY650-V4?

45–75 working days from order confirmation and deposit. Large-format machines at this weight class sometimes require 5–10 additional days within that window for frame and platen final assembly. A production milestone schedule is issued with each order confirmation.

Q6: Is on-site commissioning and operator training included?

Yes, for Korea and SEA customers. Given the machine scale, Korea Ever-Power allocates additional on-site time for large-format mould mounting and first-production validation relative to smaller machine models. The commissioning engineer remains on-site until first-production containers meet specification, and operator training covers large-format machine operation, large mould changeover procedure, maintenance schedule, and fault diagnosis.

Q7: What materials can HGY650-V4 process?

Standard configuration covers PET and PETG, including rPET with IV values of 0.72–0.84 dl/g. For PP, PC, or other engineering resins in large-format container applications, contact Korea Ever-Power with the specific resin datasheet — screw, barrel, and heating system configurations may require adjustment at this container scale.

Q8: What spare parts availability looks like post-purchase?

5-year availability commitment for consumable and wear parts. Parker valves, NSK lead screws, YUKEN hydraulic valves, and Yaskawa / WEICHI servo components are stocked by regional distributors in Korea, Southeast Asia, and most markets. For a 28-tonne machine running 3-shift large-format production, Korea Ever-Power recommends an extended spare parts kit covering the high-cycle wear items specific to this machine class. A recommended spare parts kit is supplied with each machine at commissioning.

Q9: What warranty applies to HGY650-V4?

12-month parts warranty from commissioning sign-off. Structural components — frame, platen, tie bars — carry a 3-year warranty. Remote diagnostic support within 4 business hours. Engineer dispatch within 5 business days for hardware faults not resolvable remotely — priority response for this machine class given the production-volume impact of downtime.

Q10: What certifications does HGY650-V4 carry?

CE marking and ISO 9001:2015 are standard. CE Declaration of Conformity is available for review before order confirmation. Machine data sheet and factory acceptance test report on buyer-specified resin and container format are supplied at delivery.

Ready to Replace Your NISSEI ASB-650?

Send Korea Ever-Power your ASB-650 mould drawings, container specification (volume, body diameter, neck finish, handle geometry), resin grade, and required annual output. We return a written mould compatibility review and machine feasibility report within 2 business days at no charge.

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