HGY250-V4 ISBM Machine — Alternative to NISSEI ASB-70DPH

The Korea Ever-Power HGY250-V4 is a 4-station one-step injection stretch blow moulding machine designed to operate in the same capacity class as the NISSEI ASB-70DPH — and verified to accept ASB-70DPH mould tooling directly on its platen without modification or adapter plates. At 300 KN injection clamping and a maximum shot capacity of 480 cm³ at ø60 mm screw, the HGY250-V4 delivers a higher output ceiling than the ASB-70DPH class reference for heavier-wall beverage bottles, wide-body food jars, and large-format household chemical containers.

The 640 mm upper mold stroke is the key dimensional figure for buyers coming from ASB-70DPH lines. It accommodates tall bottle formats — 500 ml to 2,500 ml beverage and juice containers with the body height that large-format grocery and food-service packaging requires — that a smaller-class ISBM machine cannot physically clear. Up to 14 cavities per cycle for small-format containers makes this machine equally capable at the high-volume small-size end of the range.

Drive system: 3 servo pump systems (67.7 KW). Parker USA high-pressure valves, NSK Japan lead screws, YUKEN Taiwan hydraulic control valves, Yaskawa / WEICHI servo turntable with TSUNTIEN reducer, Italian-sourced oil tubing, and nano far-infrared heating ring (15 KW) are standard. Delivery 45–75 days from order confirmation. See the complete ISBM machine replacement guide for all Korea Ever-Power models.

HGY250-V4 — 4-Station One-Step ISBM Machine, ASB-70DPH class

Beverage — PET Bottles 500 ml to 2,500 ml

Juice, mineral water, functional beverage, and RTD tea bottles in PET from 500 ml to 2,500 ml represent the core production volume on ASB-70DPH lines in Korea and Southeast Asia. The HGY250-V4's 640 mm upper mold stroke physically accommodates the bottle heights this category requires — formats that a 460 mm or shorter stroke machine cannot clear. 2 to 5 cavities for large-format beverage. Oriented molecular structure from the stretch blow stage provides the barrier properties relevant for juice and functional beverage oxygen-barrier shelf life. Food-contact regulatory documentation available on request.

Food Packaging — Wide-Mouth Jars and Sauce Bottles

Wide-mouth food jars for peanut butter, honey, pickles, and condiments; sauce and cooking oil bottles; and large-format food-service containers in PET and PETG from 350 ml to 2,500 ml. The 300 KN injection clamping force supports the wide-neck mould tooling that food jar formats require, and the one-step ISBM process delivers the neck-finish dimensional consistency critical for liner-sealed food closures. 2 to 6 cavities for standard food jar formats on ASB-70DPH-class mould tooling.

Household Chemical — Detergent and Cleaning Product Bottles

Detergent, fabric softener, disinfectant, and multi-surface cleaning product bottles in PET and PETG, 500 ml to 2,000 ml. Household chemical bottles on NISSEI ASB-70DPH lines typically run at 3 to 6 cavities in the mid-size format range. The HGY250-V4's 480 cm³ maximum injection volume allows heavier-wall household chemical containers that require more material per bottle — widening the product range that can be run on the same machine without changing the mould class.

High-Volume Small Format — Up to 14 Cavities

At 8 to 14 cavities per cycle for containers in the 30 ml to 200 ml range, the HGY250-V4 covers the high-volume small-format end of the range — pharmaceutical dispensing bottles, single-serve condiment containers, and small personal care items — on the same machine that runs 2-cavity 2,500 ml beverage bottles. This full-range flexibility is the practical advantage of the 250-class ISBM platform versus smaller machines that cap out at larger or smaller formats only.

Q1: Can my existing NISSEI ASB-70DPH mould tooling be used directly on the HGY250-V4?

Yes. The HGY250-V4 platen geometry is engineered to match the ASB-70DPH mounting standard. Submit your ASB-70DPH mould drawings or photographs for a written compatibility review within 5 working days at no charge. In the majority of standard mould configurations, no adapter plates or modification are required. Where minor adapter hardware is needed for older mould generations, Korea Ever-Power supplies it at no additional cost.

Q2: What output advantages does HGY250-V4 have over the ASB-70DPH reference?

The HGY250-V4 delivers 480 cm³ maximum injection volume, a 640 mm upper mold stroke, and up to 14 cavities per cycle. The larger injection ceiling allows heavier-wall container formats that exceed the ASB-70DPH's injection capacity on the same mould set. The 640 mm mold stroke accommodates taller bottle formats that a shorter-stroke machine cannot physically clear. Korea Ever-Power can model projected output for your specific bottle specification and preform weight on request.

Q3: What is the HGY250-V4 delivery lead time?

45–75 working days from order confirmation and deposit. Korea Ever-Power provides a production milestone schedule with each order confirmation so progress can be tracked against the committed delivery date.

Q4: Is on-site commissioning and operator training included?

Yes, for Korea and SEA customers. A Korea Ever-Power engineer installs the machine, mounts the ASB-70DPH mould tooling, and runs first-production samples to specification on-site before departure. Operator training covering daily setup, parameter adjustment, maintenance procedures, and fault diagnosis is included in the same visit.

Q5: What materials can HGY250-V4 process?

Standard configuration covers PET and PETG, including rPET with IV values of 0.72–0.84 dl/g. For PP, PC, Tritan, or PPSU processing, contact Korea Ever-Power with the specific resin datasheet — screw, barrel, and heating system configurations may require adjustment.

Q6: What spare parts availability looks like after purchase?

5-year availability commitment for consumable and wear parts. Parker valves, NSK lead screws, YUKEN hydraulic valves, and Yaskawa / WEICHI servo components are stocked by local distributors in most markets — same-day or next-day in most cases. A recommended spare parts kit ships with each machine.

Q7: What warranty applies to the HGY250-V4?

12-month parts warranty from commissioning sign-off. Structural components — frame, platen, tie bars — carry a 3-year warranty. Remote diagnostic support via video call within 4 business hours. Engineer dispatch within 5 business days for hardware faults not resolvable remotely.

Q8: What is the difference between HGY250-V4 and HGY250-V4-B?

The HGY250-V4 is designed to match the NISSEI ASB-70DPH mounting standard and supports up to 14 cavities per cycle in a standard single-row configuration. The HGY250-V4-B is a dual-row machine designed to match the NISSEI ASB-70DPW mounting standard and supports up to 28 cavities per cycle for high-volume small-format production. Choose HGY250-V4 for large-format beverage, food, and household chemical containers where the ASB-70DPH is the reference; choose HGY250-V4-B for maximum cavity count on small-format containers where the ASB-70DPW is the reference.

Q9: What certifications does HGY250-V4 carry?

CE marking and ISO 9001:2015 are standard. CE Declaration of Conformity is available for review before order confirmation. Machine data sheet and factory acceptance test report on buyer-specified resin and cavity format are supplied at delivery.

Q10: How does mould changeover work on HGY250-V4 for different bottle formats?

Format changes within the same cavity count — for example, moving from a 4-cavity 750 ml food jar to a 4-cavity 500 ml beverage bottle — typically take 2 to 3 hours including first-article inspection. Changeovers involving a cavity count change (e.g., 4-cavity to 8-cavity) take 3 to 4 hours. Korea Ever-Power provides a mould changeover procedure document with each machine and the commissioning engineer validates the procedure on-site before departure.

Ready to Replace Your NISSEI ASB-70DPH?

Send Korea Ever-Power your ASB-70DPH mould drawings, bottle specification, resin grade, required cavities, and annual output target. We return a written mould compatibility review and machine feasibility report within 2 business days — at no charge.