HGY200-V3 ISBM Machine — Alternative to AOKI SBIII-250LL (3-Station)

The Korea Ever-Power HGY200-V3 is the 3-station version of Korea Ever-Power's HGY200 platform in the AOKI SBIII-250LL capacity class. The V3 designation indicates the 3-station rotary configuration — Injection, Stretch Blow, and Take-out — which is the direct production-architecture counterpart to AOKI SBIII-250LL 3-station installations across Korea, Japan, and Southeast Asia. Factories replacing an end-of-life AOKI SBIII-250LL 3-station machine carry their validated tooling directly to the HGY200-V3 without modification or adapter plates.

The 3-station cycle uses residual injection heat at the blow station without a dedicated temperature conditioning step between injection and blow. This makes the rotary platform more compact, reduces the machine's overall footprint, and delivers a faster per-cycle rotation than the 4-station equivalent — at the cost of less independent temperature-zone control between injection and blow. For mid-size cosmetic, personal care, food, and household chemical containers in PET and PETG from 50 ml to 2,500 ml where wall geometry is standard rather than ultra-thin-wall or precision-closure pharmaceutical, the 3-station cycle delivers consistent one-step ISBM quality with a leaner machine investment.

At 300 KN injection clamping and 442 g shot capacity at o50 mm screw (480 cm³ maximum at o60 mm), the HGY200-V3 delivers a higher injection ceiling than the AOKI SBIII-250LL class reference — meaning heavier-wall formats that approach the top of the 250LL range run comfortably within this machine's capacity. Up to 10 cavities per cycle. See the full ISBM machine replacement guide.

HGY200-V3 — 3-Station ISBM, AOKI SBIII-250LL Capacity Class

Cosmetic and Personal Care — Lotion, Conditioner, Shampoo

Mid-size PET and PETG containers from 100 ml to 750 ml for lotion, conditioner, body wash, and shampoo. The AOKI SBIII-250LL 3-station platform is widely used across Korean and Japanese personal care contract manufacturers for this format range. The HGY200-V3 covers it with direct AOKI 250LL 3-station tooling compatibility and a 442 g injection ceiling for heavier-wall dispensing bottles. 4 to 8 cavities.

Food Packaging — Sauce, Oil, Condiment Bottles

PET and PETG sauce bottles, cooking oil containers, and condiment packaging from 200 ml to 2,500 ml. The one-step ISBM process delivers the oriented molecular structure and neck-finish consistency that food packaging requires for closure torque and leak compliance. 2 to 6 cavities for standard food bottle formats on existing AOKI SBIII-250LL 3-station tooling.

Household Chemical — Detergent and Cleaning Products

Detergent, fabric softener, and multi-surface cleaning containers from 500 ml to 2,000 ml. The 250 KN blow clamping force (single side) handles the wider container body diameters that household chemical bottles require. 3 to 6 cavities for standard household chemical formats. The 3-station platform delivers adequate wall quality for standard-geometry household chemical containers without requiring a dedicated conditioning station.

Baby Care — Wide-Mouth Formula Containers

Wide-mouth PETG baby formula canisters and feeding bottles from 200 ml to 750 ml. The 300 KN injection clamping handles wide-neck tooling, and the 442 g injection capacity provides the preform weight needed for larger baby care containers. 2 to 5 cavities for standard baby care formats. For precision-closure pharmaceutical baby-medicine applications where wall-thickness control is critical, the HGY200-V4-B 4-station with conditioning is recommended.

Q1: Can my AOKI SBIII-250LL 3-station mould tooling be used directly on the HGY200-V3?

Yes. The HGY200-V3 is designed to match the AOKI SBIII-250LL 3-station mounting standard. Submit your AOKI SBIII-250LL 3-station mould drawings for a written compatibility review within 5 working days at no charge. Korea Ever-Power confirms exact stroke values and any adapter requirements during the review.

Q2: What is the difference between HGY200-V3 and HGY200-V4-B?

Both share the same injection unit capacity (300 KN clamping, 442 g shot at o50 mm, 64.2 KW total power) and the same AOKI SBIII-250LL mould compatibility. The HGY200-V3 is the 3-station version — no dedicated conditioning station, smaller rotary footprint, max 10 cavities, lower capital cost. The HGY200-V4-B is the 4-station version — dedicated conditioning station for independent temperature control between injection and blow, max 12 cavities, better wall-thickness control on complex geometry containers. Choose HGY200-V3 if your existing machine is a 3-station and your validated 3-station tooling needs to carry over; choose HGY200-V4-B for 4-station tooling or where conditioning precision is required.

Q3: What output improvement does HGY200-V3 deliver over the AOKI SBIII-250LL reference?

At o50 mm, 442 g injection capacity and 270 rpm maximum screw speed (at o40 mm) give the HGY200-V3 a higher output ceiling and faster cycle than the AOKI SBIII-250LL class reference. The larger injection volume allows heavier-wall container formats that sit at the top of the SBIII-250LL's range. Korea Ever-Power can model projected output improvement for your container specification on request.

Q4: What is the delivery lead time?

45–75 working days from order confirmation and deposit. A production milestone schedule is provided with each order confirmation.

Q5: Is on-site commissioning and operator training included?

Yes, for Korea and SEA customers. A Korea Ever-Power engineer installs the machine, mounts the AOKI SBIII-250LL 3-station tooling, runs first-production samples to specification, and completes operator training covering 3-station setup, process parameter adjustment, maintenance, and fault diagnosis before departure.

Q6: What materials does HGY200-V3 process?

Standard: PET and PETG including rPET at IV 0.72–0.84 dl/g. The 3-station cycle is suited to standard-grade PET and PETG for containers where residual injection heat is adequate for consistent blow quality. For resins with narrow thermal processing windows, contact Korea Ever-Power to review 3-station suitability before selecting this model.

Q7: What spare parts availability looks like post-purchase?

5-year availability commitment for consumable and wear parts. Parker, NSK, YUKEN, and Yaskawa / WEICHI components are stocked by regional distributors — same-day or next-day in most markets. A recommended spare parts kit ships with each machine.

Q8: What warranty applies?

12-month parts warranty from commissioning sign-off. Structural components carry a 3-year warranty. Remote diagnostic support within 4 business hours. Engineer dispatch within 5 business days for hardware faults not resolvable remotely.

Q9: Is there also a 4-station version for the AOKI SBIII-250LL class?

Yes — the Korea Ever-Power HGY200-V4-B. It runs the same AOKI SBIII-250LL tooling (4-station mounting standard) with a dedicated conditioning station, up to 12 cavities, and better wall-thickness control for complex geometry containers. Contact Korea Ever-Power to compare HGY200-V3 and HGY200-V4-B for your specific container and production requirement.

Q10: What certifications does HGY200-V3 carry?

CE marking and ISO 9001:2015 are standard. CE Declaration of Conformity is available for review before order confirmation. Machine data sheet and factory acceptance test report on buyer-specified resin and cavity format are supplied at delivery.