HGY250-V4-B ISBM Machine — Alternative to NISSEI ASB-70DPW

Injection Stretch Blow Moulding Machine HGY250-V4

The Korea Ever-Power HGY250-V4-B is a 4-station dual-row one-step injection stretch blow moulding machine built to accept NISSEI ASB-70DPW mould tooling directly — no adapter plates, no re-tooling cost. The dual-row configuration delivers up to 28 cavities per cycle, making it the highest-cavity-count machine in the Korea Ever-Power ISBM lineup and the direct production-volume answer to the ASB-70DPW platform. At 300 KN injection clamping and 442 g shot at o55 mm screw (480 cm3 max at o60 mm), output capacity exceeds the ASB-70DPW class reference. Screw speed up to 270 rpm at o50 mm. Total power 82.7 KW, footprint 5,200 x 2,500 x 3,800 mm, 16 T. PET and PETG, 50 ml to 1,000 ml, 8 to 28 cavities. Parker USA valves, NSK lead screws, YUKEN hydraulic valves, Yaskawa servo turntable standard.

Category:
Inquire Now

Selection Reference Notice: "NISSEI" and "ASB-70DPW" are trademarks of Nissei ASB Machine Co., Ltd., referenced solely to help buyers identify the Korea Ever-Power HGY250-V4-B as a comparable alternative in the same one-step ISBM capacity class. Korea Ever-Power does not manufacture, distribute, or represent Nissei ASB products. All technical data on this page refers exclusively to the Korea Ever-Power HGY250-V4-B.

Product Overview

HGY250-V4-B dual-row 4-station injection stretch blow moulding machine Korea Ever-Power ASB-70DPW 28-cavity

The Korea Ever-Power HGY250-V4-B is the dual-row version of Korea Ever-Power's 4-station one-step injection stretch blow moulding machine in the NISSEI ASB-70DPW capacity class. Where the standard HGY250-V4 runs a single row of cavities up to 14 per cycle, the HGY250-V4-B's dual-row platen doubles the cavity count to up to 28 cavities per cycle — the highest output per shot of any machine in the Korea Ever-Power ISBM lineup, and the direct production-volume counterpart to the ASB-70DPW platform.

The dual-row configuration is purpose-built for the small-format, high-volume end of the ISBM market: personal care sample bottles, travel-size containers, pharmaceutical vials, small condiment sachets, and single-serve food packaging from 50 ml to 400 ml. At 8 to 28 cavities per cycle and screw speed up to 270 rpm at the ø50 mm configuration, the HGY250-V4-B delivers bottles per shift that a single-row machine in the same power class cannot approach. NISSEI ASB-70DPW mould tooling mounts directly — same dual-row platen geometry, no adapter plates, no re-tooling.

At 300 KN injection clamping and 442 g shot capacity at ø55 mm screw (480 cm³ maximum at ø60 mm), the machine's injection ceiling exceeds the ASB-70DPW class reference, allowing heavier preforms on the same mould tooling. Standard components: 3 servo pump systems (67.7 KW), Parker USA high-pressure valves, NSK Japan lead screws, YUKEN Taiwan hydraulic control valves, Yaskawa / WEICHI servo turntable. Total power 82.7 KW. Footprint 5,200 x 2,500 x 3,800 mm, 16 T. See the full ISBM machine replacement guide.

28
Max cavities
per cycle
Dual
Row platen
ASB-70DPW fit
442 g
Shot capacity
o55 mm screw
270
rpm max screw
o50 mm config
82.7
KW total power
3 servo pumps

Technical Specifications

Parameter HGY250-V4-B
Machine Layout 4-station rotary — Injection / Conditioning / Stretch Blow / Take-out
Platen Configuration Dual-row — ASB-70DPW mounting standard
Drive System 3 sets servo pump systems (Inovance / WEICHI, 67.7 KW)
Screw Diameter 50 mm / 55 mm / 60 mm
Theoretical Injection Volume 315 cm³ (o50)  /  442 cm³ (o55)  /  480 cm³ (o60)
Injection Capacity (o55 standard) 442 g  (680 g dual-row combined theoretical)
Screw Rotational Speed 270 rpm (o50)  /  180 rpm (o55)  /  150–220 rpm (o60)
Injection Clamping Force 300 KN
Blowing Clamping Force 250 KN (single side)
Upper Mold Stroke 600 mm
Temp. Regulating Core Stroke 250 mm
Temp. Regulating Barrel Stroke 250 mm
Take-out Stroke 200 mm
Blow Core Stroke 300 mm
Blow Mold Stroke 75 + 75 mm
Motor Power 67.7 KW
Heating Power 15 KW (nano far-infrared energy-saving heating ring)
Total Installed Power 82.7 KW
Oil Tank Volume 300 L
Blowing Air Pressure 2.0 – 3.5 MPa
Cooling Water Pressure 0.4 – 0.6 MPa
Oil Cooler Water Pressure 0.3 – 0.4 MPa
Oil Cooler Water Temperature 20 – 25 °C
Voltage 370 – 400 V
Machine Dimensions (L x W x H) 5,200 x 2,500 x 3,800 mm
Machine Weight 16 T
Compatible Materials PET, PETG
ASB-70DPW Mold Fit Compatible with NISSEI ASB-70DPW moulds — direct mount, dual-row
Key Components Parker valves (USA)  ·  NSK lead screws (Japan)  ·  YUKEN hydraulic valves (Taiwan)  ·  Yaskawa / WEICHI servo  ·  Airtak cylinders  ·  Italian oil tubing
Certification CE + ISO 9001:2015

Bottle Cavity Matrix — HGY250-V4-B Dual-Row (up to 28 cavities)

Cavities Body Dia. (mm) Neck Dia. (mm) Max Height (mm) Max Volume (ml) Max Weight (g)
8 85 58 260 1,000 55
10 85 56 260 900 44
12 79 48 260 800 36
14 66 38 260 600 32
16 54 32 260 400 28
20 45 26 260 250 25
24 37 24 260 100 20
28 25 15 260 50 15

HGY250-V4-B vs NISSEI ASB-70DPW — Parameter Comparison

Parameter Korea Ever-Power HGY250-V4-B NISSEI ASB-70DPW (Reference)
Machine Class 4-Station Dual-Row ISBM 4-Station Dual-Row ISBM (ASB-70DPW)
Inj. Clamping Force 300 KN N/A (not published)
Max Injection Capacity 442 g (o55) / 480 cm³ max  higher output ceiling N/A (not published)
Screw Rotational Speed Up to 270 rpm (o50)  faster cycle N/A (not published)
Max Cavities Per Cycle 28 cavities (ø25 mm / 50 ml) N/A (not published)
Mold Interchangeability ASB-70DPW direct mount — no re-tooling OEM tooling only
Blow Clamping Force 250 KN (single side) N/A (not published)
Total Installed Power 82.7 KW N/A (not published)
Machine Dimensions 5,200 x 2,500 x 3,800 mm / 16 T N/A (not published)
Bottle Volume Range 50 ml – 1,000 ml Small-to-mid format containers
Delivery Lead Time 45 – 75 days Multi-month (new machine)
Spare Parts Open-market (Parker, NSK, YUKEN, Yaskawa) OEM-only
On-Site Commissioning Included (Korea, SEA) At extra cost
Certification CE + ISO 9001:2015 CE
Technical Note: The above cross-reference is intended as a general model comparison based on machine capacity, configuration, and typical application range. Actual compatibility depends on container specifications, neck finish, resin material, cavity configuration, mold dimensions, injection unit capacity, clamping force, and production requirements. Final machine selection should be confirmed against the customer's bottle samples, mold drawings, and required output. Korea Ever-Power provides a written compatibility review within 5 working days at no charge.

Why Choose HGY250-V4-B Over the ASB-70DPW Reference

Advantage 01
ASB-70DPW Mould Drop-In — Zero Re-Tooling

The HGY250-V4-B dual-row platen matches the NISSEI ASB-70DPW mounting standard. Factories with validated ASB-70DPW tooling mount their mould sets directly on the new machine — no modification, no adapter plates, no re-qualification programme. The tooling capital investment is preserved, and production begins on day one with mould sets that already carry validated preform weights and quality records. Korea Ever-Power provides a written mould compatibility review within 5 working days at no charge. For new tooling, Korea Ever-Power's ISBM mould division produces ASB-70DPW dual-row sets in 35–55 working days.

Advantage 02
Higher Output — 28 Cavities, 442 g Shot, 270 rpm

Three figures define the HGY250-V4-B's output advantage: 28 cavities per cycle (the highest in the Korea Ever-Power lineup), 442 g injection capacity at o55 mm (with 480 cm³ maximum at o60 mm), and screw speed up to 270 rpm at o50 mm — delivering faster plasticising per cycle and shorter total cycle time compared to the ASB-70DPW class reference. Running the same 24-cavity small-format mould set, the HGY250-V4-B's higher injection capacity allows heavier preforms for containers that previously sat at the ASB-70DPW's production ceiling.

28 cav.
Max per cycle
442 g
Shot at o55
270 rpm
Max screw speed
Advantage 03
45–75 Day Delivery — Open-Market Parts — Commissioning Included

Standard delivery is 45–75 working days from order confirmation — a fraction of new NISSEI ASB-70DPW lead times. Parker USA valves, NSK Japan lead screws, YUKEN Taiwan hydraulic valves, and Yaskawa / WEICHI servo components are stocked by local distributors in Korea, Southeast Asia, and most ISBM markets — same-day or next-day in most cases. For a facility running 28-cavity production at three shifts, unplanned downtime cost is high; open-market parts access is the most significant operational advantage over OEM-only spare parts platforms. On-site commissioning including dual-row mould mounting, first-production validation, and operator training is included for Korea and SEA customers.

HGY250-V4-B dual-row 4-station ISBM operating principle injection conditioning stretch blow

Application Scenarios — Where 28-Cavity Dual-Row ISBM Wins

Travel-size personal care cosmetic bottles 28-cavity dual-row ISBM Korea Ever-Power HGY250-V4-BPharmaceutical small-format vials bottles dual-row ISBM Korea Ever-Power HGY250-V4-B 28-cavity
💊

Personal Care Sample and Travel-Size — 20 to 28 Cavities

Hotel amenity bottles, airline travel-size containers, promotional sample vials, and mini personal care products from 50 ml to 100 ml represent the highest-volume output format for the dual-row ISBM configuration. At 24 to 28 cavities per cycle, the HGY250-V4-B produces these formats at a rate that a single-row machine cannot approach at equivalent installed power. PET and PETG, compatible with ASB-70DPW travel-size mould tooling. 5-year supply contracts for hotel chains and airline amenity programmes typically run at volumes that justify the 28-cavity production rate.

📊

Pharmaceutical Small-Format — Dispensing Bottles and Oral Liquid Vials

Oral liquid dispensing bottles, single-dose medication vials, eye and ear drop bottles, and nasal spray containers from 50 ml to 250 ml in PET and PETG. The one-step ISBM process delivers the neck-finish dimensional consistency that pharmaceutical dispensing containers require, and the dual-row configuration achieves the production volumes that pharmaceutical secondary packaging lines run at. 16 to 24 cavities for standard pharmaceutical small-format. Regulatory documentation available on request.

🍴

Single-Serve Food and Condiment — High-Volume Small Packaging

Single-serve condiment sachets, individual sauce containers, and portion-control food packaging from 50 ml to 400 ml for food-service, airline catering, and convenience food brands. The 8 to 16-cavity configurations cover mid-size condiment bottles while 20 to 28 cavities cover the high-volume small-portion formats that quick-service restaurant supply chains require. Food-contact regulatory documentation available on request.

👴

Baby Care Small Format — Compact Feeding and Medicine Bottles

PETG compact feeding bottles, infant medicine dispensers, and small-format baby skincare containers from 100 ml to 400 ml. The dual-row configuration at 12 to 20 cavities delivers production volumes for baby care brands with wide SKU ranges across multiple container sizes. Full-servo-compatible drive system option ensures the precise injection control that neck-finish consistency in baby formula containers requires.

Korea Ever-Power ISBM Series — Model Selector

Parameter HGY150-V4 HGY200-V4-B HGY250-V4 HGY250-V4-B ★ HGY650-V4
Platen Single row Single row Single row Dual row ▲ Single row
Max Cavities 8 12 14 28 ▲ 4
Max Shot (o55) 380 cm³ 380 cm³ 420 cm³ 442 cm³ ▲ 420 cm³
Bottle Range 20–2,500 ml 20–2,500 ml 30–2,500 ml 50–1,000 ml 500–20,000 ml
Total Power 53.2 KW 64.2 KW 82.7 KW 82.7 KW 90.7 KW
Reference Model ASB-12M AOKI SBIII-250LL ASB-70DPH ASB-70DPW ASB-650
Technical Note: The above cross-reference is a general model comparison based on capacity, configuration, and typical application range. Actual compatibility depends on container specifications, neck finish, resin, cavity configuration, mold dimensions, clamping force, and production requirements. Final selection should be confirmed against bottle samples, mold drawings, and required output.

ever-power-workshop-1

Frequently Asked Questions

Q1: Can my existing NISSEI ASB-70DPW mould tooling be used directly on the HGY250-V4-B?

Yes. The HGY250-V4-B dual-row platen is dimensioned to match the ASB-70DPW mounting standard. Submit your ASB-70DPW mould drawings for a written compatibility review within 5 working days at no charge. For the majority of standard dual-row ASB-70DPW mould sets, no adapter plates or modification are required. Korea Ever-Power supplies any minor adapter hardware needed for older mould generations at no additional cost.

Q2: What is the difference between HGY250-V4 and HGY250-V4-B?

The HGY250-V4 is a single-row machine matching the NISSEI ASB-70DPH mounting standard, supporting up to 14 cavities per cycle across a container range of 30 ml to 2,500 ml. The HGY250-V4-B is a dual-row machine matching the NISSEI ASB-70DPW standard, supporting up to 28 cavities per cycle for a focused small-format range of 50 ml to 1,000 ml. Both share the same 300 KN injection clamping force, 82.7 KW total power, and core drive system. Choose HGY250-V4 for large-format beverage and food containers; choose HGY250-V4-B for maximum cavity count on small-to-mid format containers.

Q3: What output improvement does the HGY250-V4-B deliver over the ASB-70DPW reference?

The HGY250-V4-B delivers 442 g injection capacity at o55 mm (480 cm³ maximum at o60 mm) and a screw speed up to 270 rpm at o50 mm. The larger injection ceiling means heavier preforms can be run on the same mould set for thicker-wall containers. The faster screw speed shortens the plasticising phase per cycle, reducing total cycle time and increasing bottles per shift on the same cavity configuration. Korea Ever-Power can model projected output for your specific container and preform weight on request.

Q4: What is the delivery lead time?

45–75 working days from order confirmation and deposit. A production milestone schedule is provided with each order confirmation so delivery progress can be tracked.

Q5: Is on-site commissioning and operator training included?

Yes, for Korea and SEA customers. A Korea Ever-Power engineer installs the machine, mounts the dual-row mould tooling, runs first-production samples to specification, and completes operator training covering daily setup, process parameter adjustment, dual-row changeover procedures, maintenance, and fault diagnosis before departure.

Q6: What materials can HGY250-V4-B process?

Standard: PET and PETG, including rPET at IV 0.72–0.84 dl/g. For PP, PC, Tritan, or PPSU, contact Korea Ever-Power with the specific resin datasheet.

Q7: What spare parts availability looks like after purchase?

5-year availability commitment for consumable and wear parts. Parker valves, NSK lead screws, YUKEN hydraulic valves, and Yaskawa / WEICHI servo components are stocked by regional distributors — same-day or next-day in most markets. A recommended spare parts kit ships with each machine.

Q8: What warranty applies to HGY250-V4-B?

12-month parts warranty from commissioning sign-off. Structural components — frame, platen, tie bars — carry a 3-year warranty. Remote diagnostic support within 4 business hours. Engineer dispatch within 5 business days for hardware faults not resolvable remotely.

Q9: How long does a cavity-count changeover take on the dual-row platen?

Format changes within the same cavity count — e.g., switching between two 20-cavity mould sets for different container shapes — typically take 2 to 3 hours including first-article inspection. Changeovers involving a cavity count change (e.g., 20-cavity to 28-cavity) take 3 to 4 hours. Korea Ever-Power provides a dual-row mould changeover procedure document and validates the procedure on-site during commissioning.

Q10: What certifications does HGY250-V4-B carry?

CE marking and ISO 9001:2015 are standard on all HGY250-V4-B machines. CE Declaration of Conformity is available for review before order confirmation. Machine data sheet and factory acceptance test report on buyer-specified resin and cavity format are supplied at delivery.

Replace Your NISSEI ASB-70DPW — Get a Compatibility Review

Send Korea Ever-Power your ASB-70DPW dual-row mould drawings, container specification, resin grade, and required annual output. Written mould compatibility review and cycle-time estimate returned within 2 business days at no charge.

Additional information

Editor

Cxm

Related products