HGY200-V4-B ISBM Machine — Alternative to AOKI SBIII-250LL-50S

AOKI SBIII-250 Mould Drop-In — Zero Re-Tooling Cost

The HGY200-V4-B B-series platen geometry matches the AOKI SBIII-250LL SBIII-250LL mounting standard. Factories with existing SBIII-250 tooling mount their validated mould sets on the new machine without modification, adapter plates, or re-qualification. The tooling investment is preserved; mould qualification history carries over. Korea Ever-Power provides a written compatibility review within 5 working days at no charge — submit mould drawings to initiate. For new tooling, Korea Ever-Power's ISBM mould division produces AOKI 250-standard sets, 1 to 12 cavities, in 35–55 working days.

Higher Output Capacity — 442 g Shot, Up to 12 Cavities

At ø50 mm screw, the HGY200-V4-B delivers 442 g injection capacity and supports up to 12 cavities per cycle. The 600 mm upper mold stroke and 350 mm lower mold stroke give the machine room to run wider-body, taller, and heavier-wall container formats that sit at or above the AOKI 250's output ceiling. For production lines where the SBIII-250 has been limiting container weight or cavity count, the HGY200-V4-B removes that constraint — on the same mould set.

45–75 Day Delivery vs Multi-Month AOKI Lead Times

HGY200-V4-B standard delivery is 45–75 working days from order confirmation — a fraction of the lead time for new AOKI SBIII equipment. For production lines replacing end-of-life SBIII-250 machines or expanding capacity, this timeline keeps operational continuity intact. Open-market components — Parker, NSK, YUKEN, Yaskawa — are stocked by regional distributors across Korea and Southeast Asia, so spare parts availability post-delivery is same-day or next-day in most markets.

Lotion bottles, toner bottles, conditioner containers, body wash dispensers in PET and PETG, 50 ml to 750 ml. The 600 mm upper mold stroke accommodates tall, wide-body cosmetic formats that a smaller ISBM machine cannot clear. 4 to 8 cavities for mid-size personal care containers that represent the highest volume production format on AOKI SBIII-250 lines in Korea and Southeast Asia.

Wide-mouth PETG baby formula canisters, feeding bottles, and infant oral care containers where neck finish and wall-thickness consistency are non-negotiable. The 300 KN injection clamping force handles the wider-neck tooling required for baby formula containers above 200 ml. 2 to 5 cavities for large-format baby care containers; 6 to 10 cavities for smaller infant medicine formats.

PET and PETG juice bottles, sauce containers, and condiment packaging from 100 ml to 750 ml. The one-step ISBM process delivers the oriented molecular structure and barrier properties that food packaging requires at production volumes where AOKI SBIII-250 lines are typically operated. 4 to 8 cavities for standard food formats. Food-contact regulatory documentation available on request.

Detergent dispensers, cleaning product containers, shampoo and conditioner bottles in mid-size formats from 200 ml to 1,000 ml. The HGY200-V4-B's 250 KN blow clamping force handles the wider container body diameters that household chemical bottles require. 3 to 6 cavities for standard household chemical formats typical of Korean and Southeast Asian daily-use product lines.

Q1: Can my existing AOKI SBIII-250LL SBIII-250LL mould tooling be used directly on the HGY200-V4-B?

Yes. The HGY200-V4-B B-series platen geometry is dimensioned to accept AOKI SBIII-250LL SBIII-250LL mould tooling directly. Submit mould drawings or photographs to Korea Ever-Power for a written compatibility review within 5 working days at no charge. In the majority of cases, no modification or adapter plates are required. Where they are needed for older mould generations, Korea Ever-Power supplies them at no additional cost.

Q2: What output improvement does the HGY200-V4-B deliver over the AOKI SBIII-250 reference?

At ø50 mm screw, the HGY200-V4-B delivers 442 g injection capacity and supports up to 12 cavities per cycle, with a 600 mm upper mold stroke that accommodates taller and wider-body container formats than the AOKI SBIII-250 class typically runs. Where the SBIII-250 has been limiting container weight, bottle height, or cavity count on specific formats, the HGY200-V4-B removes that constraint — while running the same AOKI 250 mould set. Korea Ever-Power can model projected output for your specific container specification and preform weight on request.

Q3: What is the delivery lead time for HGY200-V4-B?

45–75 working days from order confirmation and deposit. Korea Ever-Power provides a production milestone schedule with each order confirmation so progress can be tracked against the committed delivery date.

Q4: Is on-site commissioning and operator training included?

Yes, for Korea and SEA customers. A Korea Ever-Power engineer installs the machine, mounts the AOKI 250 mould tooling, runs first-production samples to specification, and completes operator training covering daily setup, parameter adjustment, maintenance, and fault diagnosis — all on-site before departure.

Q5: What materials does HGY200-V4-B process?

Standard configuration covers PET and PETG, including rPET with IV values of 0.72–0.84 dl/g. For PP, PC, Tritan, or PPSU, contact Korea Ever-Power with the specific resin datasheet — screw and barrel configuration may require adjustment.

Q6: What spare parts availability looks like after purchase?

5-year availability commitment for consumable and wear parts. Parker valves, NSK lead screws, YUKEN hydraulic valves, and Yaskawa / WEICHI servo components are stocked by local industrial distributors in Korea, Southeast Asia, and most ISBM markets — same-day or next-day availability in most cases. A recommended spare parts kit ships with each machine.

Q7: What warranty applies to the HGY200-V4-B?

12-month parts warranty from commissioning sign-off. Structural components — frame, platen, tie bars — carry a 3-year warranty. Remote diagnostic support within 4 business hours; engineer dispatch within 5 business days for hardware faults not resolvable remotely.

Q8: What is the difference between HGY200-V4 and HGY200-V4-B?

The HGY200-V4-B B-series has a different platen geometry and extended mold stroke dimensions (upper: 600 mm vs 460 mm on V4; lower: 350 mm vs 210 mm) specifically to match the AOKI SBIII-250LL mounting standard. The V4-B also carries a higher blow clamping force (250 KN vs 200 KN single side) and a larger heating system (15 KW vs 10 KW) to handle the wider-body and heavier-wall container formats that AOKI SBIII-250 production lines typically run. Choose the HGY200-V4-B specifically if you have AOKI SBIII-250 mould tooling or require 12-cavity capability in the 200-class machine.

Q9: How does the HGY200-V4-B handle mould changeover between bottle formats?

Format changes within the same cavity count — for example, moving from a 6-cavity 200 ml cosmetic bottle to a 6-cavity 350 ml conditioner bottle — typically take 2 to 3 hours including first-article inspection. Changeovers involving a cavity count change take 3 to 4 hours. Korea Ever-Power provides a mould changeover procedure document with each machine and the commissioning engineer validates the procedure on-site.

Q10: What certifications does HGY200-V4-B carry?

CE marking and ISO 9001:2015 are standard. CE Declaration of Conformity is available for review before order confirmation. Machine data sheet and factory acceptance test report on buyer-specified resin and cavity format are supplied at delivery.

Evaluate HGY200-V4-B for Your AOKI SBIII-250 Line

Send Korea Ever-Power your AOKI SBIII-250 mould drawings, bottle specification, resin grade, and required annual output. We return a written mould compatibility review within 2 business days — at no charge.