IBM机器选型指南：
ZQ系列 Buyer’s Guide

三站炮塔

注射→吹塑→条带成型，所有工序均在单个旋转转塔上完成。三个工位同时进行，采用相同的角度分割机构，精度相同。

模具接口

相同的模具安装板标准。ZQ80模具组无需修改即可直接转移到ZQ110——无需重新开模即可放大尺寸。

控制平台

相同的PLC控制架构。一个ZQ型号的生产配方可以直接加载到另一个型号上。操作员培训内容可以在不同型号之间通用。

芯棒标准

ZQ系列模具的型芯尺寸已标准化。为ZQ80生产的型芯与相同型腔数量的ZQ110兼容。

示例 A：10ml PHARMA，ZQ80

20 × (3600÷4.0) × 0.88 × 3500

= 5540万单位/年

示例 B：60ml 口服液，ZQ80

18 × (3600÷4.0) × 0.88 × 3500

= 4990万台/年

示例C：300毫升洗发水，ZQ110

6 × (3600÷5.0) × 0.88 × 3500

= 1330万台/年

夹紧力

压板占地面积

弹丸重量

检查方法：

最大腔数 = ZQ 夹紧力 (KN) ÷ 单腔注射力 (KN)。单腔注射力 = 投影面积 (cm²) × 注射压力 (MPa) ÷ 100。小型容器（10–30 ml）：~35–50 KN/腔。大型容器的注射力与容器体积成正比。

检查方法：

最大型腔数 = 可用模板面积 ÷ 单型腔模具占地面积（模具外径 + 15–20 毫米间距）。韩国永力动力在询价阶段提供每种容器型号组合的模板布局图——无需手动计算。

检查方法：

总装药量 = 容器重量 (g) × 腔数。必须低于 ZQ 型号的额定装药量。ZQ40=50g，ZQ60=120g，ZQ80=250g，ZQ110=500g，ZQ135=750g 为近似最大值。大容量厚壁容器的装药量接近此限制。

总拥有成本组成部分

ZQ60 @ 14 腔

ZQ80 @ 18 腔

如果年产量计算结果恰好介于两个 ZQ 模型之间，那么正确的做法是什么？

When the required annual volume falls between two ZQ models — where the smaller model is at 90–100% utilisation and the larger model is at 60–70% utilisation — the decision should be made on three criteria in order of importance. First, growth trajectory: if the Korean brand’s volume forecast projects above the smaller model’s 100% utilisation within 18–24 months, choose the larger model at project start to avoid a machine addition decision under Korean production pressure. Second, application-specific regulatory constraints: for pharmaceutical IBM, the larger model should be selected if any volume growth within 5 years would exceed the smaller model’s capacity, because adding a new machine requires a Korean KFDA major change notification that cannot be processed quickly. For food and personal care IBM, a second machine can be added without regulatory constraint, so the smaller model + second machine option is viable. Third, multi-format flexibility: if the Korean production operation plans to run 4+ IBM mould sets on the machine across the year, the larger model provides scheduling flexibility — format change downtime on a machine running at 95% utilisation leaves no buffer for maintenance or Korean seasonal demand peaks, while the same downtime on a machine running at 70% utilisation is absorbed without production shortfall. Korea Ever-Power recommends erring toward the larger model in borderline cases for pharmaceutical applications and erring toward the smaller model (with second machine as planned expansion) for food and personal care applications.

从 ZQ 机器订单到首次商业化生产，应该规划多长时间的提前期？

Korea Ever-Power’s ZQ series IBM machine lead time from order confirmation to machine shipment from Ansan-si is typically 10–16 weeks depending on model and order backlog — ZQ40 and ZQ60 at 10–12 weeks, ZQ80 at 12–14 weeks, ZQ110 and ZQ135 at 14–16 weeks. Mould set production lead time (injection mould + blow mould + stripping tool) is typically 8–12 weeks from final container design approval, running in parallel with machine production. The complete project timeline from order to first commercial production at a Korean customer’s facility includes: machine and mould production (14–16 weeks for ZQ80 with mould) + sea freight Korea to customer site (2–3 weeks) + installation and commissioning at customer’s Korean facility (1–2 weeks) + pre-delivery production trial at Korea Ever-Power (included in the 14–16 week machine lead time) + Korean application qualification (4–8 weeks for food contact, 16–28 weeks for pharmaceutical). For Korean pharmaceutical IBM projects, the timeline from machine order to commercial production is therefore: 16 weeks machine + 3 weeks freight + 2 weeks installation + 16–28 weeks Korean KFDA compatibility study = 37–49 weeks minimum from machine order to first commercial pharmaceutical production. Korean pharmaceutical IBM project planners should work backwards from their Korean commercial launch date to confirm that the machine order date provides sufficient lead time for the full qualification sequence — machine purchase is almost never the critical path activity in Korean pharmaceutical IBM projects; the Korean KFDA compatibility study duration is.

一台 ZQ 机器一年最多可以生产多少套模具？

The number of mould sets a single ZQ machine can productively run in a year is limited by available machine hours and format change time — not by any mechanical constraint of the ZQ machine itself. A ZQ80 running Korean 2-shift (3,500 hr/year at 88% efficiency = 3,080 productive hours/year) with 2-hour format changes and 5 mould sets can accommodate: 5 mould sets × 2 hours changeover = 10 hours changeover (negligible vs 3,080 productive hours). In practice, Korean IBM contract packaging factories typically run 3–8 mould sets per machine per year, planned in blocks of 2–6 weeks per mould set aligned with Korean brand production scheduling. The practical limit on mould set quantity per machine is production scheduling complexity and mould storage/maintenance logistics rather than machine capacity. For Korean pharmaceutical IBM, each mould set requires a separate Korean KFDA pharmaceutical container technical file — a separate documentation and qualification exercise per mould set — which adds regulatory overhead to running multiple pharmaceutical mould sets on one machine. For food and personal care IBM, no such regulatory mould set limitation applies; the machine can run as many mould sets as the Korean producer’s scheduling and storage infrastructure can manage. Korea Ever-Power recommends that Korean IBM producers plan their annual mould set schedule at the time of machine purchase to confirm that the ZQ model’s annual capacity (at each format’s cycle time) covers the planned annual volume across all mould sets in the production calendar.

IBM ZQ80 机器需要哪些公用设施和占地面积？

韩国 Ever-Power EP-ZQ80 公用设施要求：电源为三相 380V/50Hz 或 460V/60Hz（订购时确认当地韩国标准），总连接负载 45–55 KW，包括注塑单元料筒加热器（15 KW）、双液压马达（11+11 KW）、模具温度控制器单元（4–8 KW，单独供电），压缩空气 0.6–0.95 MPa，流量 5–15 Nm³/小时（吹气空气 - 需要专用压缩机或容量足以满足型腔数量的工厂空气），冷却水供应 10–25°C，流量 10–25 L/min 用于注塑模具回路 + 单独的 15–30°C，流量 15–30 L/min 用于吹塑模具回路（ZQ80+ 标配独立的温度控制回路）。占地面积：ZQ80 机器占地面积约为 2,800 × 1,600 毫米（长 × 宽），建议四周留出 1,200 毫米的工作空间以便更换模具（包括工作空间在内的总占地面积约为 5,200 × 4,000 毫米）。对于符合韩国药品 GMP 标准的生产，ZQ80 生产单元还需满足以下要求：机器输出输送机周围设有 HEPA 过滤的正压封闭空间（通常为 3,000 × 1,000 毫米的隧道式结构）、生产操作人员和物料流的独立进出料口，以及 GMP 生产区域的温度/湿度监测。韩国食品工业生产设备 (IBM) 无需超出韩国食品卫生设施标准的特殊环境控制措施。

韩国永动力公司是否为ZQ型机器操作员提供培训？

Korea Ever-Power provides a standard operator training programme as part of every ZQ machine delivery: the training is conducted at Korea Ever-Power’s Ansan-si facility during the pre-delivery production trial, where the customer’s operator team (typically 1–3 operators) trains on the specific ZQ model and mould set that will be delivered. Training covers: ZQ machine control panel operation and production recipe management; mould set installation, alignment and removal; injection unit maintenance (barrel cleaning, screw inspection, hot runner purging); blow mould cavity cleaning and polishing; core rod inspection and replacement procedure; troubleshooting of the most common production defects (Section 5 of this guide’s source material covers station-specific defect identification); and Korean GMP production protocol documentation for pharmaceutical IBM producers. Training duration: 3–5 days at Korea Ever-Power’s facility for standard applications, 5–7 days for pharmaceutical IBM applications where Korean GMP documentation training is included. The training programme is conducted in English and Korean; Korean-language operation manuals and process parameter record templates are provided at delivery. For Korean IBM producers adding a second ZQ machine model (e.g. adding ZQ110 to existing ZQ80 fleet), the training focuses on model-specific differences only — the shared ZQ architecture means operators already familiar with ZQ80 operation require approximately 1–2 days of model-specific training for ZQ110 operation, not a full 5-day programme.

韩国永力动力公司为韩国境内的ZQ系列机器提供哪些售后支持？

Korea Ever-Power provides four categories of ZQ series after-sales support for Korean customers. First, warranty support: ZQ series machines carry a 12-month parts and workmanship warranty from delivery date, covering manufacturing defects in the machine structure, hydraulic system, turret mechanism and control system. Wear parts (core rods, mould seals, barrel screws) are not covered under warranty — they are consumable items whose replacement frequency depends on production volume and material. Second, spare parts supply: Korea Ever-Power maintains a Korean spare parts inventory at Ansan-si (available for same-day dispatch for critical parts) and a Seoul-area distributor inventory for consumable wear parts. Critical spare parts (hydraulic valve kits, turret bearing sets, barrel and screw components) are stocked at Korea Ever-Power’s facility; standard wear parts (core rods, mould seals, heating elements) are stocked at the Korean distributor. Third, remote technical support: Korea Ever-Power provides remote telephone and video-call technical support in Korean and English for ZQ machine troubleshooting and process parameter optimisation. Remote support covers: production defect diagnosis, process parameter adjustment guidance, and mould maintenance scheduling advice. Fourth, on-site technical service: Korea Ever-Power’s Korean service team provides on-site installation, commissioning and planned maintenance visits at Korean customer facilities. Planned annual maintenance visits (recommended once per year for pharmaceutical IBM, once per 18 months for food and personal care IBM) include: core rod dimensional inspection, mould cooling circuit cleaning, hydraulic oil analysis, and production parameter verification against the baseline production trial record. Emergency on-site service in Korea is typically available within 24–48 hours of request.