HGY250-V4型注塑拉伸吹塑机 | 重型四工位ISBM技术
Maximize production precision with the HGY250-V4, a heavy-duty 4-station 注塑拉伸吹塑成型机. Engineered for the Korean cosmetic and pharmaceutical sectors, it features a massive 300KN clamping force and direct ASB-70DPH mold compatibility. This “One Step” solution integrates injection, conditioning, stretching, and ejection to produce crystal-clear PET/PC containers from 30ml to 2.5L with 40% energy savings.
Product Overview: Precision Engineering for the Korean Market
In the high-stakes world of cosmetic and pharmaceutical packaging, optical clarity and dimensional precision are non-negotiable. The HGY250-V4 injection stretch blow moulding machine is Ever-Power's flagship solution, engineered specifically to bridge the gap between legacy tooling assets and modern production efficiency. Unlike standard two-step systems that separate the preform and blowing stages, this machine executes the entire resin-to-bottle journey in a single, compact 4-station unit. By maintaining the preform's intrinsic heat profile through the "One Step" process, we ensure superior aesthetic quality—free from the scuffs and haze often associated with reheating cold preforms. This makes it the ideal choice for heavy-wall cream jars, high-gloss lotion bottles, and intricate medical vials demanded by top-tier brands in Seoul and Gyeonggi-do.
A critical strategic advantage of the HGY250-V4 is its direct compatibility with ASB-70DPH molds. We understand that many manufacturers have invested heavily in high-quality Japanese tooling. Our machine features identical platen layouts, tie-bar spacing, and ejection strokes, allowing you to seamlessly transfer your existing molds to our platform without expensive modifications. Equipped with a massive 300KN 注射夹紧力 and a reinforced 200KN Blowing Clamping Force, the HGY250-V4 effortlessly handles high-cavitation setups (up to 14 cavities for small vials) and challenging resins like PC and Tritan. The integrated servo-driven hydraulic system reduces energy consumption by approximately 40% compared to traditional fixed-displacement pump machines, significantly lowering operational costs per unit.
技术规格和性能数据
Reliability in an ISBM机器 is defined by its ability to maintain consistent pressure and temperature over millions of cycles. The HGY250-V4 utilizes a 16-ton vibration-dampening chassis to ensure stability. We integrate top-tier global components, including Inovance servo systems and Parker (USA) high-pressure valves, to guarantee performance that rivals Japanese counterparts.
| 系统/组件 | 品牌/规格 |
|---|---|
| 伺服系统 | 3套伺服泵系统 |
| 伺服电机功率 | 67.7千瓦（Inovance / WEICHI） |
| 控制系统（PLC） | Inovance / MIRLE（高速逻辑处理） |
| 转盘旋转 | 日本安川伺服或台湾伟创伺服+村田减速机 |
| 吹塑结构 | 液压缸或双伺服电机模具阻尼系统，带高压补偿 |
| 高压阀 | 派克（美国） |
| 气缸 | Airtak（德国/台湾技术） |
| 温度控制 | 集成控制箱（高精度，确保粘度一致） |
| 液压控制 | 裕肯（台湾）压力控制阀 |
| 螺杆加热 | 纳米远红外节能加热环（10千瓦） |
| 注射单元控制 | 单缸控制（可选液压或伺服熔炼电机） |
| 模具兼容性 | Compatible with ASB-70DPH mould |
| 总功率 | 82.7千瓦 |
2. Machine Parameters: Heavy Duty Capabilities
| 范围 | 价值 |
|---|---|
| 螺纹直径 | 55mm (Standard) / Options: 50, 60mm |
| 理论注入能力 | 420g (Range: 340 - 480 cm³) |
| 注射夹紧力 | 300千牛 |
| 吹气夹紧力 | 200千牛 |
| 上模行程 | 640 mm |
| 下模行程 | 350毫米 |
| 体温调节核心冲刺 | 300毫米 |
| 温度调节枪管行程 | 300毫米 |
| 击球 | 190 mm |
| 吹气核心冲刺 | 300毫米 |
| 吹塑模压 | 75 + 75 毫米 |
| 油罐容积 | 600升 |
| 机器尺寸（长*宽*高） | 6300 x 2400 x 3700 mm |
| 机器重量 | 16吨 |
生产能力：型腔及尺寸矩阵
| 产品数量（腔体） | 2 | 3 | 4 | 5 | 6 | 8 | 9 | 10 | 14 |
|---|---|---|---|---|---|---|---|---|---|
| 最大瓶身直径（毫米） | 200 | 160 | 120 | 80 | 60 | 45 | 40 | 40 | 30 |
| 最大瓶身高度（毫米） | 220 | 180 | 100 | ||||||
| 颈部直径（毫米） | 130 | 130 | 100 | 65 | 55 | 40 | 32 | 28 | 16 |
| 最大瓶装容量（毫升） | 2500 | 1500 | 900 | 750 | 350 | 200 | 100 | 50 | 30 |
| 最大瓶重（克） | 200 | 180 | 150 | 120 | 80 | 60 | 50 | 35 | 25 |
The 4-Station Process: How Does Injection Stretch Blow Moulding Work?
The secret to the HGY250-V4's superior quality lies in its integrated 4-station process. Unlike two-step systems that require reheating cold preforms, our machine maintains the material's latent heat. Here is the 注塑拉伸吹塑成型机工艺流程详解:
1. 注射站
Molten resin (PET/PC) is injected into the preform mold cavity around a core rod. The 300KN夹紧力 ensures that the neck finish—the most critical part for sealing—is molded with micron-level precision, absolutely free of flash.
2. 调节站
The core rod rotates to the conditioning station. Here, the preform's temperature is equalized. We can selectively heat or cool specific zones, ensuring that square or oval bottles stretch evenly without thinning at the corners.
3. 拉伸和吹风站
A stretch rod physically extends the preform lengthwise while high-pressure air expands it radially. This biaxial orientation aligns the polymer molecules, significantly enhancing the bottle's drop impact resistance and barrier properties.
4. 弹射站
The mold opens, and stripper plates remove the finished bottles from the core rods. The bottles are oriented and placed onto a conveyor belt automatically. The entire process is touchless, meeting strict hygiene standards.
Technology Deep Dive: ISBM vs. IBM vs. Two-Step
Choosing the right machinery depends on understanding the difference between injection stretch blow molding and injection blow molding (IBM). While standard IBM is sufficient for small, non-pressurized pill bottles, it lacks the "stretch" component. Without physical stretching, the bottle lacks biaxial strength and cannot be made with thin, lightweight walls.
Furthermore, when comparing the HGY250-V4's "One Step" process to traditional "Two Step" (Reheat) systems, the 注塑拉伸吹塑成型的优势 become clear. Two-step systems require preforms to be tumbled, stored, and transported, leading to inevitable surface scuffing. Our one-step machine eliminates this handling entirely, delivering glass-like surfaces essential for luxury branding. Additionally, by utilizing the residual heat from injection, the HGY250-V4 reduces overall energy consumption by approximately 40%.
- ✔ Precision Neck Finish: Injection molded necks guarantee 100% leak-proof cap seals.
- ✔ Material Versatility: Capable of processing PET, RPET, PP, PC, PS, and Tritan on the same machine.
- ✔ Compact Footprint: Integrates injection and blowing in one frame, saving valuable factory floor space.
Essential Matching Parts & Accessories
A high-performance 注塑拉伸吹塑 line requires a synchronized ecosystem. To ensure your HGY250-V4 operates at peak efficiency, Ever-Power supplies perfectly matched ancillary equipment designed to withstand the rigors of 24/7 industrial production.
无油空气压缩机
The blowing phase demands high-pressure air (3.0-3.5 MPa) that is absolutely free of contaminants. We recommend our Oil-Free High-Pressure Compressor to prevent any oil mist from entering the molding cavity, ensuring compliance with FDA and medical standards.
Chains, Gears & Transmission Shafts
The HGY250-V4 utilizes a precision indexing table driven by a heavy-duty transmission shaft and high-tensile chains and gears. While our machines are built to last, keeping a spare set of these specific drive components ensures that your production line faces minimal downtime during scheduled maintenance intervals.
Industrial Applications: Precision Across Sectors
The HGY250-V4 is not just a general-purpose machine; it is a specialized platform engineered for industries requiring high optical clarity, complex geometries, and strict hygiene standards. While two-step machines dominate the water bottle market, our 注塑拉伸吹塑成型机 is the preferred choice for high-value packaging where the "One Step" process eliminates surface defects and ensures neck precision.
? Engineer's Insight: "One of the hidden benefits of this 4-station ISBM machine is its flexibility. For contract manufacturers (CMO), switching from a 150ml cosmetic toner bottle to a 250ml pharmaceutical syrup bottle involves a quick mold change and parameter selection, without the need to re-calibrate a separate preform injection line. This agility is crucial for 'Just-in-Time' production strategies."
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为什么选择与 Ever-Power 合作？
Ever-Power is not just a machinery manufacturer; we are your strategic partner in polymer processing. Established in 2003 with a manufacturing base covering 20,000 square meters, we have spent two decades perfecting the art of 注塑拉伸吹塑. Our machines are built to rival the reliability of top Japanese brands while offering a significantly faster return on investment.
We have a dedicated support infrastructure for our international clients, particularly in South Korea, Vietnam, and Brazil. Our logistics team ensures seamless delivery and customs clearance, while our technical team provides remote and on-site commissioning. By using globally standardized components (Yaskawa, Parker, Schneider), we ensure that you are never left waiting for a proprietary spare part. When you choose the HGY250-V4, you are choosing a machine that powers global brands like Estee Lauder, Blue Moon, and Walmart.
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常见问题解答 (FAQ)
Q1: What is the lead time for shipping to South Korea?
Production typically takes 60-90 days. Shipping from our port to Busan or Incheon takes approximately 5-7 days via sea freight.
Q2: Can I use my existing ASB-70DPH molds?
Yes, absolutely. The machine is engineered as a compatible industrial standard, meaning platen layouts matches ASB specifications perfectly.
Q3: How do I maintain the transmission shaft and gears?
The transmission system features an auto-lubrication unit. However, we recommend a visual inspection of the chains and gears every month to ensure tension is correct.
Q4: Does the machine handle recycled PET (rPET)?
Yes, the plasticizing screw geometry is designed to process rPET efficiently, provided the material is properly dehumidified before injection.
Q5: Is on-site installation available?
Yes, Ever-Power dispatches experienced engineers for installation, commissioning, and staff training at your facility to ensure a smooth startup.
Q6: What is the typical cycle time?
Cycle times vary by product weight and thickness but generally range between 12 to 18 seconds for standard cosmetic bottles.
Q7: Can this machine produce wide-mouth jars?
Yes, the high clamping force allows for the production of wide-mouth jars up to 130mm neck diameter (in 2-cavity configuration) without flash.
Q8: How does the conditioning station work?
It adjusts the preform temperature profile, allowing for selective heating or cooling. This ensures uniform wall thickness for non-round bottles.
Q9: What is the warranty period?
We offer a comprehensive 1-year warranty on the machine and a 2-year warranty on major structural components.
Q10: What materials can be processed?
The machine is optimized for PET, PETG, PC (Polycarbonate), Tritan, and PPSU.
用户评价
"We transitioned our cosmetic jar line to the HGY250-V4 in late 2024. The compatibility with our existing Japanese molds was a game-changer—saved us nearly $50,000 in tooling. The bottles are crystal clear, and the 300KN clamp force handles our thick-wall PCTG designs without any flash issues. Highly recommended."
Kim Min-jun, Production Director, Gyeonggi-do (Nov 2024)
"The servo system on this machine is incredibly efficient. We monitor our power usage closely, and the HGY250-V4 uses about 35% less energy than our older hydraulic units. We run it 24/7 for pharmaceutical vials, and the weight consistency across 10 cavities is precise to within 0.05g."
Lee Wei, Factory Manager, Incheon (Jan 2025)
"I was worried about logistical delays, but the machine arrived in Busan faster than expected. The packaging was robust and protected against sea moisture. Setup was smooth; the Ever-Power engineer guided us via video call for the initial parameter tuning."
Park Soo-jin, Operations Lead, Busan (Dec 2024)
"We needed a machine to handle Tritan material for high-end baby bottles. The HGY250-V4's temperature control in the conditioning station is excellent. We get perfectly uniform wall thickness every time. It's a solid, heavy machine that doesn't vibrate."
Choi Ji-hoon, Technical Supervisor, Daegu (Oct 2024)
"Good value for money. The machine uses standard parts like Parker valves, which makes maintenance easy for my team. We haven't had any downtime in 6 months of operation."
Nguyen Van Minh, Plant Owner, Ho Chi Minh City (Aug 2024)
其他信息
| 编辑 | CXM |
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