HGY150-V4-EV 型注塑拉伸吹塑机：高端四工位ISBM设备
Maximize precision and efficiency with the HGY150-V4-EV, a fully servo-driven injection stretch blow moulding machine. Engineered for premium PET containers, this 4-station unit integrates injection, conditioning, stretching, and ejection in one seamless cycle. Featuring 150KN injection force and compatibility with ASB-12M molds, it delivers glass-like clarity and uniform wall distribution while reducing energy costs by 40%. Ideal for high-end cosmetic and pharmaceutical production in Korea.
Engineering Overview: Redefining One-Step Precision
In my twenty years optimizing thermoplastic processing lines, I have witnessed the industry's shift toward high-precision, aesthetic-driven manufacturing. The HGY150-V4-EV stands at the forefront of this evolution. As a dedicated 注塑拉伸吹塑成型机, it integrates the entire bottle-making process—injection, temperature conditioning, stretching/blowing, and ejection—into one seamless, energy-efficient cycle.
Unlike standard 3-station units, the HGY150-V4-EV features a critical Temperature Conditioning Station. This allows for precise thermal manipulation of the preform before blowing, ensuring uniform wall thickness even for complex geometries like oval cosmetic jars. Engineered by Ever-Power, this machine utilizes 10 sets of servo motors (102.8KW) to replace traditional hydraulics, offering top-tier performance at a significantly more accessible entry point for our partners in Korea.
Technical Standard Configuration
Reliability in 24/7 manufacturing stems from component quality. The HGY150-V4-EV integrates a global supply chain to ensure stability under continuous operation.
| 系统/组件 | 品牌/规格 |
|---|---|
| 伺服系统 | Using 10 sets of servo motor control screws |
| 伺服电机功率 | 102.8KW (Inovance / WEICHI) |
| 控制系统（PLC） | Inovance / MIRLE |
| 转盘旋转 | 日本安川伺服或台湾伟创伺服+村田减速机 |
| 吹塑结构 | Dual servo motor mold clamping system with high-pressure compensation |
| 高压阀 | 派克（美国） |
| 气缸 | 亚铁 |
| 温度控制 | Integrated Control Box (High accuracy, stable) |
| 螺杆加热 | 纳米远红外节能加热环（10千瓦） |
| Lead Screw | NSK (Japan) |
| 模具兼容性 | 与日本ASB-12M模具兼容 |
| 总功率 | 112.8 KW |
Machine Parameters & Capabilities
The HGY150-V4-EV is designed for heavy-duty performance with a focus on precision clamping and rapid cycle times. Note the substantial clamping force and generous stroke lengths.
| 范围 | 价值 |
|---|---|
| 螺纹直径 | 50mm (Standard) / Options available |
| 理论注入能力 | 392g |
| 注射夹紧力 | 150 KN |
| 吹气夹紧力 | 200千牛（单侧） |
| 体温调节核心冲刺 | 250毫米 |
| 温度调节枪管行程 | 230 mm |
| 上模行程 | 250毫米 |
| 下模行程 | 205 mm |
| 击球 | 170 mm |
| 吹气核心冲刺 | 250毫米 |
| 机器尺寸（长*宽*高） | 5200 x 1800 x 3300 mm |
| 机器重量 | 7 Tons |
Production Capacity Specifications
| 产品数量（腔体） | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
|---|---|---|---|---|---|---|---|---|
| 最大瓶身直径（毫米） | 118 | 80 | 66 | 56 | 54 | 45 | 28 | 26 |
| 最大瓶身高度（毫米） | 210 | 210 | 210 | 150 | 150 | 150 | 100 | 100 |
| 颈部直径（毫米） | 83 | 62 | 48 | 38 | 32 | 25 | 17 | 15 |
| 最大瓶装容量（毫升） | 2500 | 1500 | 900 | 400 | 250 | 100 | 30 | 20 |
| 最大瓶重（克） | 130 | 65 | 43 | 32 | 26 | 22 | 18 | 16 |
How Injection Stretch Blow Moulding Works
了解 注塑拉伸吹塑成型机工艺流程详解 reveals why this technology is superior for high-aesthetic applications. The HGY150-V4-EV utilizes a rotary table to move the PET through four distinct stations without releasing the preform.
1. 注射站
Molten resin (PET/TRITAN/PC) is injected into a cavity to form the preform. The neck finish is molded to final tolerances immediately, ensuring leak-proof sealing.
2. Temperature Conditioning
The core advantage of 4-station ISBM machines. The preform is temperature-equalized. We can heat the body for stretching while cooling the neck, preventing deformation.
3. 拉伸和吹气
A stretch rod extends the preform axially, and high-pressure air expands it radially. This biaxial orientation significantly increases the bottle's drop strength and barrier properties.
4. 产品弹出
The finished container is stripped from the core rod and conveyed out. The process is entirely touchless, meeting hygiene standards for pharma and baby care.
Strategic Analysis: One-Step vs. Two-Step
When selecting machinery, understanding the 注塑拉伸吹塑成型和注塑吹塑成型的区别 is vital for ROI.
| Comparison Dimension | Ever-Power One-Step ISBM | Traditional Two-Step |
|---|---|---|
| Process Flow | Resin -> Bottle (Integrated) | Resin -> Preform -> Reheat -> Bottle |
| Surface Quality | Flawless (No contact damage) | Risk of scratches during transport |
| Energy | Low (Uses latent heat) | High (Reheating required) |
Essential Matching Parts for Your Line
To ensure the HGY150-V4-EV operates at peak efficiency, we supply high-quality auxiliary components integrated with our machine logic:
Air Compressor
Oil-free high-pressure air (3.5Mpa) ensures contamination-free blowing for medical grade products.
Chains & Gears
Heavy-duty precision chains ensure the rotary table indexes exactly 90 degrees every cycle without backlash.
Transmission Shaft
Reinforced main 传动轴 designed to withstand the high-torque start/stop motion of 24/7 production.
为什么选择与 Ever-Power 合作？
- ✓ ASB Compatibility: We offer native plug-and-play compatibility with ASB-12M molds, saving you upwards of $50,000 in re-tooling costs.
- ✓ 40% Energy Savings: By using nano-far-infrared heating and servo hydraulics, the HGY150-V4-EV drastically cuts electricity bills.
- ✓ Global Components: We use Inovance servos, Parker valves (USA), and NSK screws (Japan) for easy maintenance worldwide.
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常见问题解答 (FAQ)
1. What materials can this machine process?
The HGY150-V4-EV is versatile and can handle PET, PETG, PC (Polycarbonate), PP (Polypropylene), and Tritan. Specialized screws are available for PC to prevent yellowing.
2. How does the 4-station design improve quality?
The extra "Conditioning" station allows us to adjust the preform temperature profile. This is crucial for non-round bottles (oval, square) to ensure uniform wall thickness.
3. Can I run recycled PET (rPET)?
Yes, the machine handles rPET effectively. However, a high-quality dehumidifying dryer is required to ensure the material moisture is below 0.05%.
4. What is the maintenance for the servo system?
Servo motors are largely maintenance-free. We recommend inspecting the lead screws for lubrication every 500 hours and checking the transmission chains.
5. Do you offer installation in South Korea?
Yes, we have a field service team. We provide on-site installation, commissioning, and training to ensure your staff can operate the ISBM机器 efficiently.
6. Is it compatible with my old ASB molds?
Absolutely. The platen layout is designed to accept ASB-12M molds directly, allowing for a seamless transition without new tooling investment.
7. 典型的周期时间是多少？
Cycle times range from 12 to 20 seconds, depending on the bottle weight and cooling time required.
8. How quickly can I get spare parts?
We use standard global components (Parker, Airtak). For custom parts, we can ship via air freight to Korea within 48 hours.
9. What is the warranty?
We provide a comprehensive 1-year warranty on the machine, with options to extend coverage for the PLC and servo systems.
10. Does it require a cleanroom?
The machine uses oil-free pneumatics in the molding zone and is fully compatible with ISO Class 8 cleanroom standards.
Customer Reviews
"We transitioned from purchasing preforms to this one-step machine for our luxury cream line. The ability to control the wall thickness on our 50g heavy-bottom jars is impressive. The conditioning station makes all the difference compared to our older 3-station machines."
Song Hye-jin, Production Director
Gyeonggi-do, South Korea (Late 2024)
"We were hesitant to switch from Japanese machinery due to mold compatibility. Ever-Power proved us wrong. Our existing ASB-12M molds fit perfectly onto the HGY150-V4-EV. The servo control is actually more responsive than our hydraulic units."
Nguyen Van Minh, Factory Manager
Ho Chi Minh City, Vietnam (Early 2025)
"We use this machine for Tritan baby bottles. The material is expensive, so scrap rate is a huge concern. This machine runs stable 24/7 with less than 1% rejects. The tech support helped us dial in the settings remotely."
Chaiyaphon S., Plant Engineer
Rayong, Thailand (Mid 2024)
"Shipping to Busan was fast. The machine arrived well-crated. We produce 20ml eye drop bottles, and the neck precision is critical for the dropper fitment. The HGY150 delivers consistent neck dimensions every shot."
Lee Dong-wook, Operations Lead
Busan, South Korea (Late 2024)
"Energy costs are rising, so we replaced our hydraulic blow molders with this servo EV model. Our electricity bill dropped by about 35%. The ROI calculation makes sense."
Tanaka K., Regional Director
Operating in Jakarta, Indonesia (2025)
Ready to Optimize Your Production?
Contact our engineering team today for a cycle time analysis and mold compatibility check.
其他信息
| 编辑 | CXM |
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