Шприцване чрез разтягане и бластинг HGY150-V4-EV: Висококачествена 4-станционна ISBM машина

Инжекционно разтягане чрез бръснене HGY150-V4-EV

Maximize precision and efficiency with the HGY150-V4-EV, a fully servo-driven injection stretch blow moulding machine. Engineered for premium PET containers, this 4-station unit integrates injection, conditioning, stretching, and ejection in one seamless cycle. Featuring 150KN injection force and compatibility with ASB-12M molds, it delivers glass-like clarity and uniform wall distribution while reducing energy costs by 40%. Ideal for high-end cosmetic and pharmaceutical production in Korea.

Категория: 4-станционна ISBM машина

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Engineering Overview: Redefining One-Step Precision

In my twenty years optimizing thermoplastic processing lines, I have witnessed the industry's shift toward high-precision, aesthetic-driven manufacturing. The HGY150-V4-EV stands at the forefront of this evolution. As a dedicated машина за шприцване и разтягане, it integrates the entire bottle-making process—injection, temperature conditioning, stretching/blowing, and ejection—into one seamless, energy-efficient cycle.

Unlike standard 3-station units, the HGY150-V4-EV features a critical Temperature Conditioning Station. This allows for precise thermal manipulation of the preform before blowing, ensuring uniform wall thickness even for complex geometries like oval cosmetic jars. Engineered by Ever-Power, this machine utilizes 10 sets of servo motors (102.8KW) to replace traditional hydraulics, offering top-tier performance at a significantly more accessible entry point for our partners in Korea.

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Technical Standard Configuration

Reliability in 24/7 manufacturing stems from component quality. The HGY150-V4-EV integrates a global supply chain to ensure stability under continuous operation.

Система / Компонент	Марка / Спецификация
Серво система	Using 10 sets of servo motor control screws
Мощност на серво мотора	102.8KW (Inovance / WEICHI)
Система за управление (PLC)	Inovance / MIRLE
Въртене на грамофона	Yaskawa Servo (Япония) или WEICHI Servo + TSUNTIEN редуктор (Тайван)
Структура за формоване чрез издухване	Dual servo motor mold clamping system with high-pressure compensation
Клапан за високо налягане	Паркър (САЩ)
Пневматичен цилиндър	Еъртак
Контрол на температурата	Integrated Control Box (High accuracy, stable)
Винтово нагряване	Нано-далечен инфрачервен енергоспестяващ нагревателен пръстен (10KW)
Lead Screw	NSK (Japan)
Съвместимост с мухъл	Съвместим с японската форма ASB-12M
Обща мощност	112.8 KW

Machine Parameters & Capabilities

The HGY150-V4-EV is designed for heavy-duty performance with a focus on precision clamping and rapid cycle times. Note the substantial clamping force and generous stroke lengths.

Параметър	Стойност
Диаметър на винта	50mm (Standard) / Options available
Теоретичен капацитет за инжектиране	392g
Сила на затягане при инжектиране	150 кН
Сила на затягане при издухване	200 KN (едностранно)
Температура. Регулиране на хода на ядрото	250 мм
Температура. Регулиране на хода на цилиндъра	230 mm
Горен ход на матрицата	250 мм
Долен ход на матрицата	205 mm
Удар за вкъщи	170 mm
Ход на сърцевината на удара	250 мм
*Размери на машината (ДШВ)*	5200 x 1800 x 3300 mm
Тегло на машината	7 Tons

Production Capacity Specifications

Количество на продукта (кухини)	1	2	3	4	5	6	7	8
Максимален диаметър на бутилката (мм)	118	80	66	56	54	45	28	26
Максимална височина на бутилката (мм)	210	210	210	150	150	150	100	100
Диаметър на шийката (мм)	83	62	48	38	32	25	17	15
Максимален обем на бутилката (мл)	2500	1500	900	400	250	100	30	20
Максимално тегло на бутилката (гр.)	130	65	43	32	26	22	18	16

Как работи шприцването чрез разтягане и блъфиране

Разбиране на процес на шприцване чрез разтягане и раздуване стъпка по стъпка reveals why this technology is superior for high-aesthetic applications. The HGY150-V4-EV utilizes a rotary table to move the PET through four distinct stations without releasing the preform.

1. Станция за инжектиране

Molten resin (PET/TRITAN/PC) is injected into a cavity to form the preform. The neck finish is molded to final tolerances immediately, ensuring leak-proof sealing.

2. Temperature Conditioning

The core advantage of 4-station ISBM machines. The preform is temperature-equalized. We can heat the body for stretching while cooling the neck, preventing deformation.

3. Stretch & Blow

A stretch rod extends the preform axially, and high-pressure air expands it radially. This biaxial orientation significantly increases the bottle's drop strength and barrier properties.

4. Product Ejection

The finished container is stripped from the core rod and conveyed out. The process is entirely touchless, meeting hygiene standards for pharma and baby care.

Strategic Analysis: One-Step vs. Two-Step

When selecting machinery, understanding the difference between injection stretch blow molding and injection blow molding is vital for ROI.

Comparison Dimension	Ever-Power One-Step ISBM	Traditional Two-Step
Process Flow	Resin -> Bottle (Integrated)	Resin -> Preform -> Reheat -> Bottle
Surface Quality	Flawless (No contact damage)	Risk of scratches during transport
Energy	Low (Uses latent heat)	High (Reheating required)

Essential Matching Parts for Your Line

To ensure the HGY150-V4-EV operates at peak efficiency, we supply high-quality auxiliary components integrated with our machine logic:

Air Compressor

Oil-free high-pressure air (3.5Mpa) ensures contamination-free blowing for medical grade products.

Chains & Gears

Heavy-duty precision chains ensure the rotary table indexes exactly 90 degrees every cycle without backlash.

Transmission Shaft

Reinforced main трансмисионни валове designed to withstand the high-torque start/stop motion of 24/7 production.

зъбно колело-верига-карданен вал

Why Partner with Ever-Power?

✓ ASB Compatibility: We offer native plug-and-play compatibility with ASB-12M molds, saving you upwards of $50,000 in re-tooling costs.
✓ 40% Energy Savings: By using nano-far-infrared heating and servo hydraulics, the HGY150-V4-EV drastically cuts electricity bills.
✓ Global Components: We use Inovance servos, Parker valves (USA), and NSK screws (Japan) for easy maintenance worldwide.

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Често задавани въпроси (ЧЗВ)

1. What materials can this machine process?

The HGY150-V4-EV is versatile and can handle PET, PETG, PC (Polycarbonate), PP (Polypropylene), and Tritan. Specialized screws are available for PC to prevent yellowing.

2. How does the 4-station design improve quality?

The extra "Conditioning" station allows us to adjust the preform temperature profile. This is crucial for non-round bottles (oval, square) to ensure uniform wall thickness.

3. Can I run recycled PET (rPET)?

Yes, the machine handles rPET effectively. However, a high-quality dehumidifying dryer is required to ensure the material moisture is below 0.05%.

4. What is the maintenance for the servo system?

Servo motors are largely maintenance-free. We recommend inspecting the lead screws for lubrication every 500 hours and checking the transmission chains.

5. Do you offer installation in South Korea?

Yes, we have a field service team. We provide on-site installation, commissioning, and training to ensure your staff can operate the ISBM машина efficiently.

6. Is it compatible with my old ASB molds?

Absolutely. The platen layout is designed to accept ASB-12M molds directly, allowing for a seamless transition without new tooling investment.

7. What is the typical cycle time?

Cycle times range from 12 to 20 seconds, depending on the bottle weight and cooling time required.

8. How quickly can I get spare parts?

We use standard global components (Parker, Airtak). For custom parts, we can ship via air freight to Korea within 48 hours.

9. What is the warranty?

We provide a comprehensive 1-year warranty on the machine, with options to extend coverage for the PLC and servo systems.

10. Does it require a cleanroom?

The machine uses oil-free pneumatics in the molding zone and is fully compatible with ISO Class 8 cleanroom standards.

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Customer Reviews

"We transitioned from purchasing preforms to this one-step machine for our luxury cream line. The ability to control the wall thickness on our 50g heavy-bottom jars is impressive. The conditioning station makes all the difference compared to our older 3-station machines."

Song Hye-jin, Production Director

Gyeonggi-do, South Korea (Late 2024)

"We were hesitant to switch from Japanese machinery due to mold compatibility. Ever-Power proved us wrong. Our existing ASB-12M molds fit perfectly onto the HGY150-V4-EV. The servo control is actually more responsive than our hydraulic units."

Nguyen Van Minh, Factory Manager

Ho Chi Minh City, Vietnam (Early 2025)

"We use this machine for Tritan baby bottles. The material is expensive, so scrap rate is a huge concern. This machine runs stable 24/7 with less than 1% rejects. The tech support helped us dial in the settings remotely."

Chaiyaphon S., Plant Engineer

Rayong, Thailand (Mid 2024)

"Shipping to Busan was fast. The machine arrived well-crated. We produce 20ml eye drop bottles, and the neck precision is critical for the dropper fitment. The HGY150 delivers consistent neck dimensions every shot."

Lee Dong-wook, Operations Lead

Busan, South Korea (Late 2024)

"Energy costs are rising, so we replaced our hydraulic blow molders with this servo EV model. Our electricity bill dropped by about 35%. The ROI calculation makes sense."

Tanaka K., Regional Director

Operating in Jakarta, Indonesia (2025)