HGA.ES-4C100 Water Beverage Pesticide Chemical Bottle Blow Molding Machine

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HGA.ES-4C100 — 4-cavity blow molding machine for PET water, beverage, pesticide and chemical bottles up to 800 ml. 4,600 bph, 80 mm max body, 68 mm max neck. 4,170 x 1,930 x 2,340 mm, 4,000 kg. CE + ISO 9001:2015.

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HGA.ES-4C100 4-cavity water beverage pesticide chemical bottle blow molding machine

4-Cavity · 100 mm Pitch · Standard Body

HGA.ES-4C100

4 Cavities · 100 mm Pitch · 80 mm Body · PET Bottle

4,600
bph
800 ml
Max Volume
80 mm
Max Body
68 mm
Max Neck

4,600
bph
4
Cavities
80 mm
Max Body
800 ml
Max Volume

Product Overview

4-Cavity 100 mm Pitch — Wider Body at High Volume

The HGA.ES-4C100 is the 4-cavity 100 mm pitch machine in the Water, Beverage, Pesticide & Chemical Bottle series — producing PET bottles up to 80 mm body diameter, 68 mm neck diameter, and 800 ml volume at 4,600 bph. It delivers the same 4-cavity high-volume output as the 4C76 but at 100 mm pitch — the wider spacing opens the body ceiling from 68 mm to 80 mm and the neck from 48 mm to 68 mm, and extends the maximum volume from 700 ml to 800 ml.

The 80 mm body and 68 mm neck cover a broader range of standard bottle formats than the 4C76. On the beverage side this includes 500 ml and 600 ml standard water, sports drink, and juice bottles with wider grip profiles — bottle designs where the narrower 68 mm body of the 4C76 limits label area and grip ergonomics. On the chemical side, the 80 mm body accommodates 500 ml – 800 ml lubricant and agrochemical bottles where the wider diameter is a product requirement.

The 92-position preform holder conditions four simultaneous preform streams at 100 mm pitch — slightly fewer positions than the 4C76's 96, reflecting the wider spacing. At 4,170 x 1,930 x 2,340 mm and 4,000 kg, the 4C100 is larger than the 4C76 — site preparation, floor load verification, and utility planning are required before installation. CE + ISO 9001:2015 apply.

HGA.ES-4C100 4-cavity 100mm pitch machine overview

4,600 bph
4-Cavity Output
80 mm / 68 mm
Body / Neck

Water beverage pesticide chemical PET bottles up to 800 ml produced on HGA.ES-4C100

Technical Specifications

HGA.ES-4C100 — Full Parameter Table

Molding Configuration
Clamping Stroke 128 mm
Mold-Open Distance 328 mm
Mold-Close Distance 200 mm
Stretching Stroke 350 mm
Bottom Mold Open Distance 50 mm
Cavity Pitch 100 mm
Preform Holder Capacity 92 positions
Number of Cavities 4
Container Specifications
Max. Container Volume 800 ml
Max. Neck Diameter 68 mm
Max. Container Body Diameter 80 mm
Max. Container Height 250 mm
Compatible Materials PET
Theoretical Output 4,600 bph
Electrical System
Max. Heating Power 62.5 KW
Standard Operating Heating Power 21 KW
Air System
Low Pressure Operating Pressure 7 kg/cm²
Low Pressure Air Consumption 800 L/min
Blowing Pressure 35 kg/cm²
High Pressure Air Consumption 4,000 L/min
High Pressure Operating Pressure 5 – 6 kg/cm²
Cooling Water
Operating Pressure 5 – 6 kg/cm²
Temperature 8 – 12 °C
Flow Rate 30 L/min
Machine Dimensions
Size (L x W x H) 4,170 x 1,930 x 2,340 mm
Weight 4,000 kg
High-Pressure Air Note: 4,000 L/min at 35 kg/cm² — the highest HP air requirement in the 4-cavity range. Size your compressor from Ever-Power's utility specification document before procurement.

Source: Ever-Power HGA Water, Beverage, Pesticide & Chemical Bottle Series specification sheet. Confirm container geometry with Ever-Power before tooling order.

4C76 vs 4C100

Which 4-Cavity Machine is Right for Your Bottle?

HGA.ES-4C76
4,800 bph
68 mm body · 48 mm neck · 700 ml · 76 mm pitch
  • ○Narrow body — smallest label area
  • ○48 mm neck — standard PCO / BPF only
  • ○200 bph more than 4C100
  • ○Lighter (3,500 kg) and lower HP air (3,900 L/min)
HGA.ES-4C100 ★ This Model
4,600 bph
80 mm body · 68 mm neck · 800 ml · 100 mm pitch
  • ✓Wider body — more label area and grip options
  • ✓68 mm neck — sports cap and wide-mouth closures
  • ✓800 ml max — covers larger single-serve formats
  • ✓Compatible with wider chemical bottle formats

Choose the 4C76 when narrow-body output volume is the only requirement and 200 bph matters. Choose the 4C100 when your bottle needs 80 mm body, 68 mm neck, or 800 ml — or when wider neck closures are required.

Dual-Use Applications

4,600 bph — Standard-Body Beverage & Chemical at High Volume

The 80 mm body and 68 mm neck cover the standard PET bottle formats used in both beverage and chemical packaging — from 500 ml water to 800 ml sports drink, and from agrochemical spray to lubricant supply.

💧
Water & Beverage
500–600 ml Water Bottles

Standard and larger-body 500–600 ml mineral water at 4,600 bph. The 80 mm body provides better label area and grip than the 68 mm narrow-body format — preferred by premium water brands for retail shelf differentiation.

⚡
Water & Beverage
Sports Drink & Energy — Wide Neck

500–800 ml sports drink, isotonic, and energy drink PET bottles. The 68 mm neck accommodates sport cap and wide-mouth closure systems that the 4C76's 48 mm neck cannot — the primary reason to choose the 4C100 for sports beverage production.

🍎
Water & Beverage
Juice & Functional Drinks

500–800 ml juice, functional water, and RTD nutrition drink PET bottles at high volume. The wider 80 mm body suits panel and grip label designs preferred by premium juice brands in Korea and SEA markets.

🌿
Pesticide & Chemical
Agrochemical Spray Bottles

500–800 ml pesticide and herbicide PET bottles with wider body for trigger-spray and dosing fitments requiring a 68 mm neck thread. The wider 80 mm body suits retail agrochemical packaging where grip handles and large label panels are product requirements.

🚗
Pesticide & Chemical
Lubricant & Engine Oil

500–800 ml motor oil, gear oil, and cutting fluid PET at high volume for automotive aftermarket retail. The 80 mm body provides the grip profile and label area standard in 500–800 ml lubricant packaging sold in Korea and SEA distribution channels.

⚙️
Pesticide & Chemical
Industrial Cleaning & Solvent

500–800 ml industrial cleaning concentrate and solvent PET at 4,600 bph for large-scale chemical distribution. Wide-mouth 68 mm neck suits pump and foaming dispensers used in commercial cleaning supply.

80mm body PET bottle range at 4,600 bph from HGA.ES-4C100

Series Position

HGA.ES-4C100 in the Series

Model Cavities Output Max Body Max Neck Max Vol. Weight
HGA.ES-2C100 2 2,400 bph 80 mm 68 mm 500 ml 2,000 kg
HGA.ES-4C76 4 4,800 bph 68 mm 48 mm 700 ml 3,500 kg
HGA.ES-4C100 ★ 4 4,600 bph 80 mm 68 mm 800 ml 4,000 kg
HGA.ES-4C114 4 3,300 bph 94 mm 88 mm 1,300 ml 5,500 kg
HGA.ES-4C130 4 3,200 bph 110 mm 98 mm 1,500 ml 6,500 kg

The 4C100 bridges the 4C76 (narrow body, highest output) and the 4C114 (wider body, lower output). It is the correct selection when 80 mm body or 68 mm neck is the bottle requirement at 4-cavity throughput.

Performance Characteristics

Why Choose the HGA.ES-4C100

💧 80 mm Body — Standard Beverage Geometry

80 mm is the dominant body diameter for 500–800 ml standard PET beverage bottles in the Asia-Pacific market — providing the label area and grip ergonomics that brand owners specify for retail shelf presentation. The 4C100 produces this standard format at 4,600 bph, making it the natural 4-cavity platform for operations requiring 80 mm body output at high volume.

⚡ 68 mm Neck — Sports Cap & Wide-Mouth

The 68 mm neck ceiling opens the closure range significantly versus the 4C76's 48 mm — covering sport caps, wide-mouth closures, flip-top sports dispensers, and large-diameter tamper-evident ring systems used in sports drink, energy drink, and functional beverage packaging. If your bottle requires any closure wider than 48 mm, the 4C100 is the minimum 4-cavity configuration that accommodates it. View the full series range.

🏭 4,600 bph — High-Volume Standard Body

At 4,600 bph from 4 cavities at 100 mm pitch, the 4C100 is 92% of the 4C76's output at a 17% wider body diameter. For operations where the bottle specification requires 80 mm body and output above 2,400 bph (the 2C100's ceiling), the 4C100 is the correct 4-cavity configuration — closing the gap between 2-cavity entry level and the highest-output narrow-body platform.

🎯 Site Planning — 4,000 kg, 4,170 mm

At 4,000 kg and 4,170 x 1,930 mm, the 4C100 is the heaviest machine in the lower-volume range of this series. Floor load verification by a structural engineer is required before installation. The 4,000 L/min high-pressure air requirement — the highest in the 4-cavity range — requires dedicated compressor infrastructure. Obtain Ever-Power's utility specification document before site preparation begins.

Oil-free compressor and chiller auxiliary equipment for HGA.ES-4C100 4-cavity production

Customer Reviews

What Customers Say

Customer high-volume production site with HGA.ES-4C100 blow molding machine
★★★★★

"We produce 600 ml sports drink bottles for national retail. The 68 mm neck was a non-negotiable requirement for our sport cap closure system — the 4C76 at 48 mm was ruled out immediately. At 4,600 bph the 4C100 covers our full daily production requirement in a single shift. The 80 mm body matches our brand's standard bottle specification across the product range."

Production Manager, National Sports Drink Brand — Korea
Verified · Running since Q1 2023

HGA.ES-4C100

★★★★★

"500 ml mineral water and 750 ml juice in the same factory — both requiring 80 mm body. We run both SKUs on the 4C100 with tooling changeover between production runs. 4,600 bph covers the combined daily volume for both products within two shifts. We reviewed the 4C76 but the body diameter would have required a jar redesign for the juice product — the 4C100 at 80 mm avoided any redesign cost."

Operations Director, Beverage Packer — Indonesia
Verified · Running since Q3 2022

HGA.ES-4C100

★★★★☆

"We produce 800 ml engine oil bottles for aftermarket automotive retail. 80 mm body and 68 mm neck match our dosing cap specification. At 4,600 bph we cover both our domestic and export volumes from one machine. One note for anyone planning this machine: the 4,000 L/min high-pressure air specification is the highest in the 4-cavity range — plan your compressor infrastructure carefully from Ever-Power's spec before ordering."

Factory Manager, Automotive Lubricant Packaging — Thailand
Verified · Running since Q2 2023

HGA.ES-4C100

FAQ

Frequently Asked Questions

The 4C76 has higher output (4,800 bph vs 4,600 bph) at lower weight and lower air consumption. Why would I choose the 4C100?

The 200 bph difference (4%) is operationally insignificant for most production schedules. The meaningful differences are: the 4C100 produces a 80 mm body versus 68 mm (wider label area, grip, and shelf presence); the 68 mm neck versus 48 mm (covering sport caps and wide dispensers the 4C76 cannot); and 800 ml maximum volume versus 700 ml. If your bottle fits within 68 mm body and 48 mm neck, choose the 4C76. If your bottle requires anything wider, the 4C100 is the minimum 4-cavity configuration that accommodates it.

Can I run the same tooling on both the 4C100 and the 2C100 since they share 80 mm body and 68 mm neck?

The container specification (body, neck, volume) is compatible between the two machines — the same bottle geometry can be produced on both. However, the blow mold tooling sets are physically different: 4-cavity tooling for the 4C100 versus 2-cavity for the 2C100, with different pitch spacing. Preform specifications and jar drawings transfer between the two machines; new tooling sets sized for the respective cavity count are required for each machine. Contact Ever-Power to discuss tooling for multi-machine operations at 80 mm body.

Why does the 4C100 require 62.5 KW max heating power versus 40 KW on the 4C76?

The larger preform mass at 80 mm body and 800 ml volume requires more infrared heating energy per preform than the smaller 68 mm / 700 ml preforms on the 4C76. Four preforms are conditioned simultaneously, so the total installed heating capacity scales with preform mass per cycle. The standard operating power remains 21 KW — only the installed maximum capacity increases to accommodate different preform wall profiles and materials.

What floor load and site space does this machine require?

4,000 kg on a 4,170 x 1,930 mm footprint — approximately 497 kg/m². Standard industrial floors rated at 500 kg/m² typically accommodate this without reinforcement; confirm with a structural engineer before installation. Machine height is 2,340 mm — confirm overhead clearance for service access and crane access for 4-cavity mold changeover. Allow downstream clearance for bottle conveyor and sorting equipment sized for 4,600 bph output.

Related Products

Other Models in the Series

HGA.ES-4C76 4-cavity narrow-body blow molding machine

Narrower Body — Higher Output
HGA.ES-4C76 · 4,800 bph · 68 mm body

4-cavity at 76 mm pitch — 68 mm body, 48 mm neck, 700 ml max. 200 bph more output for narrow-body formats.

View Details →

HGA.ES-2C100 2-cavity entry-level blow molding machine

Same Body — 2-Cavity Lower Output
HGA.ES-2C100 · 2,400 bph · 80 mm body

2-cavity at 100 mm pitch — same 80 mm body and 68 mm neck at 2,400 bph. Entry-level configuration for this bottle format.

View Details →

Get Started

Request a Quote for HGA.ES-4C100

Send us your bottle specification — body diameter, neck diameter, height, volume, and required output per shift — and our engineers will confirm tooling feasibility and respond within 2 business days.

Additional information

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