HGA.ES-4C100 Medicine Bottle Blow Molding Machine – 4 Cavity | 800ml | 4600 BPH

HGA.ES-4C100

Fully Automatic Four-Cavity Two-Step PET Stretch Blow Molding Machine for Pharmaceutical Bottles

4 Cavities · 800 ml Max · 4,600 BPH · 80mm Max Body · Korea Ever-Power

Why Choose the HGA.ES-4C100?

✓  Only 4-cavity machine at 80 mm body diameter — unique in the series; no other configuration delivers 4-cavity throughput for containers wider than 68 mm body diameter.

✓  800 ml at 4,600 BPH — the highest volume ceiling at 4-cavity output in the Medicine Bottle Series; covers standard amber pharmacy dispensing bottles at production-line throughput.

✓  4× the throughput of the 2-cavity ES-2C100 — for operations that need 80 mm body containers at volume, the ES-4C100 delivers 4,600 BPH versus the ES-2C100's 2,400 BPH on the same pitch.

✓  ES servo across 4 cavities at 100 mm pitch — precise servo-driven stretch-rod control for consistent wall distribution across wider-body pharmaceutical containers at 4-cavity production speed.

① Only 4-Cavity Machine at 80 mm Body Diameter

The HGA.ES-4C100 is the sole 4-cavity configuration in the Medicine Bottle Series supporting containers wider than 68 mm body. At 100 mm pitch, the machine provides the blow station clearance for 80 mm body containers while maintaining 4-cavity production rates — a combination unavailable at the narrower 76 mm pitch.

② 800 ml — Highest Volume at 4-Cavity Output

The 800 ml volume ceiling is the largest of any 4-cavity machine in the Medicine Bottle Series — 200 ml more than the ES-4C76 at 76 mm pitch and 300 ml more than the AS-4C76.2. At 4,600 BPH, this makes the ES-4C100 the right choice for pharmaceutical lines producing standard amber dispensing bottles at high-volume output.

③ 62.5 kW Heating — Wider Body Thermal Support

The wider 80 mm body container at 100 mm pitch requires more infrared energy per preform than the compact 76 mm pitch format. The 62.5 kW heating ceiling accommodates this higher per-preform thermal demand at 4-cavity, 4,600 BPH output while the ES zone control maintains 21 kW normal operating consumption in steady-state production.

④ ES Servo for 80 mm Wide-Body Wall Distribution

Consistent wall thickness across 80 mm body containers across all 4 cavities at 4,600 BPH requires precise stretch-rod speed and position control. The ES servo architecture provides the per-cavity positioning accuracy that enables pharmaceutical-grade wall distribution uniformity at this output rate and container width.

⑤ 92-Position Preform Holder at 100 mm Pitch

The 92-position preform holder at 100 mm pitch provides consistent infrared conditioning dwell time for the wider-body preforms at 4,600 BPH production speed. The larger preform mass relative to the 76 mm pitch format benefits from this extended conditioning cycle for uniform wall temperature distribution before blowing.

⑥ 4× Output of 2-Cavity ES-2C100

The ES-4C100 delivers 4,600 BPH versus the ES-2C100's 2,400 BPH at the same 100 mm pitch — approximately 92% more throughput on the same container format. For pharmaceutical lines that have outgrown 2-cavity capacity at 80 mm body, the ES-4C100 is the direct scale-up path. An oil-free compressor at 4,000 L/min is required for pharmaceutical-grade production.

Korea Ever-Power is a dedicated PET/PP blow molding machine manufacturer with over 20 years of focused R&D. Operating from a 20,000 m² production facility, Korea Ever-Power holds multiple national patents covering PET/PETG/PC/PCTG/PP multi-material packaging machinery and has earned international quality certifications including ECM Verification of Compliance.

Export destinations include Malaysia, Indonesia, Peru, Chile, Russia, Angola, Philippines, Norway, Morocco, Qatar, and more.

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35 kg/cm² · 4,000 L/min · Largest high-pressure air requirement in the series · Oil-free mandatory for pharmaceutical production

8–12 °C · 30 L/min · 4-cavity 100 mm pitch mold cooling at 4,600 BPH production rate

7 kg/cm² · 800 L/min · 4-cavity preform conveying and mold actuation at 100 mm pitch

Why choose the ES-4C100 over the ES-4C76 when both are 4-cavity machines?

The ES-4C76 (76 mm pitch) supports up to 68 mm body / 48 mm neck / 700 ml. Choose the ES-4C100 when your container requires a body diameter between 69–80 mm, a neck diameter between 49–68 mm, or a volume between 701–800 ml. These specifications exceed the 76 mm pitch ceiling and require the 100 mm pitch of the ES-4C100 for blow station clearance. The ES-4C76 outputs slightly more BPH (4,800 vs 4,600) but cannot produce the wider-body format.

How does the ES-4C100 compare to two ES-2C100 machines?

Two ES-2C100 machines would deliver 2 × 2,400 = 4,800 BPH on the same pitch, at a similar total capital cost but with doubled floor footprint, doubled utility connections, and doubled maintenance requirements. The ES-4C100 at 4,600 BPH consolidates output into a single machine — a simpler production line, single maintenance relationship, and single compressor specification. Choose dual ES-2C100 units only if running two separate mold formats simultaneously is a production scheduling requirement.

What is the annual production volume at 4,600 BPH?

At 4,600 BPH theoretical output and sustained two-shift operation at 85–92% efficiency, the machine produces approximately 12–14 million units per year. This suits pharmaceutical manufacturers supplying hospital networks, national pharmacy chains, or export pharmaceutical packaging contracts at the 80 mm body bottle format.

What compressed air is required?

The HGA.ES-4C100 requires 4,000 L/min at 35 kg/cm² high-pressure blowing air — the largest high-pressure air requirement in the Medicine Bottle Series. An oil-free air compressor is mandatory for pharmaceutical-grade production. Low-pressure supply is 800 L/min at 7 kg/cm². Confirm compressor capacity and connection size with Korea Ever-Power before installation planning.

Why does the ES-4C100 have a higher normal heating power than the ES-4C76?

The 80 mm body pharmaceutical bottles blown on the ES-4C100 have larger preform mass than the compact 76 mm pitch vials. More infrared energy per preform is required to achieve consistent wall temperature at 100 mm pitch — reflected in the 21 kW normal operating power versus 18 kW for the smaller-preform ES-4C76 and ES-3C76. The 62.5 kW max heating ceiling provides ample headroom for warmup cycles and multi-material transitions at the 4-cavity, 100 mm pitch scale.

Does Korea Ever-Power supply 4-cavity molds at 100 mm pitch?

Yes. Korea Ever-Power designs and manufactures 4-cavity blowing molds at 100 mm pitch for the HGA.ES-4C100 across the 68–80 mm body diameter range up to 800 ml volume. Preform injection molds at 100 mm pitch are also available. Submit your bottle specification for feasibility and pricing review.

What after-sales support is provided?

Korea Ever-Power provides on-site installation and commissioning, operator training, a one-year mechanical warranty, remote technical support, and long-term spare parts availability across Malaysia, Indonesia, Peru, Chile, Russia, Philippines, Norway, Morocco, Qatar, and other export markets.

What floor space and utilities should I plan for?

The machine footprint is 4,170 × 1,930 mm at 4,000 kg. Allow additional clearance for inlet preform conveyor, outlet bottle conveyor, compressor, chiller, and operator access — total line length including auxiliaries typically reaches 9–11 metres depending on conveyor configuration. Floor load of approximately 536 kg/m² should be confirmed against your facility's structural specification before installation.

"We scaled up from the ES-2C100 when our hospital supply contract tripled in volume. The ES-4C100 uses the same preform tooling at 100mm pitch — we didn't have to retool anything. 4,600 BPH in single shift now covers what previously needed two shifts on the 2-cavity. The ES servo quality is identical between both machines."

HGA.ES-4C100

"Our 78mm body amber PETG pharmacy bottles couldn't run on any 76mm pitch machine. The ES-4C100 was the only 4-cavity option that could produce our specification. At 4,600 BPH we're at full production for our national pharmacy chain contract in a single shift. Wall thickness consistency across all 4 cavities is the best we've ever tested."

HGA.ES-4C100

"The 4,000 L/min air requirement is the most significant planning item — we needed a new compressor and planned the utility layout carefully before the machine arrived. Korea Ever-Power provided a detailed utility specification before purchase which made the preparation straightforward. Machine has run at 4,200 BPH sustained in production."

HGA.ES-4C100

"The machine is 4,170mm long and 4,000kg — it's a significant installation. We had to modify our floor layout before delivery. Once installed and commissioned, performance is exactly as specified. For anyone planning: get the full layout drawing from Korea Ever-Power early and plan the compressor and chiller positions alongside the machine."

HGA.ES-4C100

"We produce 800ml PET liquid medicine bottles for hospital inpatient formulary supply. The ES-4C100 is the only machine in Korea Ever-Power's range that produces our specification at 4-cavity output. Factory acceptance testing ran 800ml samples from all 4 cavities simultaneously and wall thickness was within our ±0.1mm tolerance across the entire run."

HGA.ES-4C100

Get a Quote for the HGA.ES-4C100

Tell us your bottle body diameter, neck finish, height, volume, and required daily output. Our engineers confirm 100 mm 4-cavity compatibility and provide a machine and mold quotation within 2 business days.