HGA.FS-1CG220 Cosmetic & Daily Chemical Wide-Mouth Jar Blow Molding Machine

HGA.FS-1CG220

Single-Cavity Servo Blow Molding Machine  ·  Ultra-Large Wide-Mouth Jar  ·  PET / PETG  ·  Max 190 mm Body  ·  CE + ISO 9001:2015

The HGA.FS-1CG220 is the single-cavity model at 220 mm pitch in the HGA.FS wide-mouth jar series — producing ultra-large wide-mouth cosmetic jars, bulk institutional body care tubs, and large-format daily chemical canisters up to 190 mm body diameter, 138 mm neck diameter, and 5,000 ml volume. Single-cavity configuration provides the full per-jar process control that ultra-large wide-mouth jar geometry demands.

At 190 mm body diameter and 138 mm neck diameter, the FS-1CG220 operates at an extreme wide-mouth geometry — the body is only 52 mm wider than the neck at maximum. Single-cavity running provides the process engineer with direct, uncompromised control over preform temperature zones, stretch rod timing, blow pressure profile, and cooling dwell without multi-cavity compromise. For operators entering ultra-large jar production for the first time, single-cavity simplifies the process setup and troubleshooting significantly compared to a 2-cavity machine.

A notable specification advantage of the FS-1CG220 over the 2-cavity FS-2CG220: the maximum container height is 330 mm versus 220 mm on the 2-cavity model. This makes the FS-1CG220 the correct choice when the jar format requires height beyond 220 mm at 220 mm pitch — covering taller canister formats, deep-profile cosmetic tubs, and tall bulk dispensers at ultra-large body diameter that the 2-cavity configuration cannot produce at its 220 mm height limit.

The single-cavity FS-1CG220 requires 3,500 L/min high-pressure air versus the substantially higher demand of 2-cavity operations at 220 mm pitch. Cooling water flow at 30 L/min and max heating power at 36 KW are both lower than the 2-cavity model. For facilities where compressor or chiller capacity is a constraint, the single-cavity configuration reaches the same 220 mm pitch format capability with significantly lower utility infrastructure requirements than the 2-cavity alternative.

The 40-position preform holder provides extended infrared heating dwell time for the heavy large-format preforms required at 5,000 ml volume and 190 mm body diameter. Longer dwell time allows the zone-level infrared system to achieve consistent through-wall temperature in the thick preform walls of ultra-large cosmetic jar preforms — the key variable for achieving uniform wall-thickness distribution across the jar body from neck ring to base.

Servo-driven actuation provides precise mold open and close, stretch rod advance, and take-out timing at 220 mm pitch and 5,000 ml container volume. The stretching stroke of 500 mm is longer than any smaller FS model, covering the taller jar formats up to 330 mm height. Servo precision maintains consistent timing accuracy across extended production runs without the drift that can occur in hydraulic or pneumatic actuation systems at this large mechanical scale.

Ever-Power's commissioning engineers with large-format FS machine experience handle 220 mm pitch mold mounting, infrared zone calibration for ultra-large preform geometry, stretch rod timing setup for the specific jar blow ratio, and operator training. Preform design review before tooling order is included as standard with every FS-1CG220 purchase — the preform wall specification for 190 mm body diameter and 138 mm neck is critical and must be reviewed before tooling is committed.

Tall institutional body care tubs from 2,000 ml to 5,000 ml where container height exceeds 220 mm — the format that the FS-2CG220 cannot reach at its 220 mm height limit. Hotel and resort amenity body lotion and scrub tubs in PET or PETG where tall canister geometry is a product presentation or dispensing system requirement. The 330 mm maximum height uniquely serves this format in the 220 mm pitch class.

Tall professional salon bulk product canisters from 2,000 ml to 5,000 ml where canister height is a salon back-bar format specification — salon brands that require tall-profile bulk containers for visual brand standards at the salon dispensing station. K-beauty and premium professional hair care brands increasingly specify tall-format bulk supply packaging for salon channel presentation.

Specialty cosmetic and body care containers from 1,000 ml to 5,000 ml at 190 mm body diameter where the extra-large format is itself a product design element — premium brand packaging for spa, resort, and luxury retail where the container scale creates visual brand impact. Single-cavity production suits these specialty applications where batch sizes are smaller and per-jar quality specification is the priority over throughput.

Large daily chemical canisters and industrial compound containers from 2,000 ml to 5,000 ml where tall canister format and 190 mm body diameter are format requirements. For customers new to ultra-large canister production, the single-cavity FS-1CG220 provides simpler process setup and lower infrastructure requirements than the 2-cavity alternative at the same 220 mm pitch capability.

Blowing pressure: 30 kg/cm² · Min. flow: 3,500 L/min · Oil-free type recommended for cosmetic and institutional packaging

Cooling water: 8–12 °C · Min. flow: 30 L/min · Stable temperature required for consistent ultra-large jar wall geometry

Operating pressure: 7 kg/cm² · Flow: 800 L/min · For preform conveying, cooling air, and mold actuation at 220 mm pitch

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"We chose the single-cavity FS-1CG220 over the 2-cavity model specifically because we needed the 330 mm container height — our 4,000 ml institutional tub format is taller than the 2-cavity machine allows. The FS-1CG220 was the only configuration that could produce our exact jar geometry at 220 mm pitch. Production has been consistent at around 600 pieces per hour. Commissioning was handled professionally."

Machine: HGA.FS-1CG220

"We were new to ultra-large jar production when we ordered the FS-1CG220. We specifically wanted single-cavity because our process engineer wanted full control over the setup for our first run at this format scale. The Ever-Power team provided preform design guidance before tooling and spent two days on commissioning. The simplicity of single-cavity process setup was the right call for our first ultra-large jar production."

Machine: HGA.FS-1CG220

"We produce tall professional salon bulk canisters — 3,000 ml and 5,000 ml PET at 280 mm height for professional distributor supply. The single-cavity machine's 330 mm height capability was essential. The lower compressor requirement versus the 2-cavity model was also a factor — our existing compressor capacity could support the single-cavity specification without upgrading. Satisfied with the decision."

Machine: HGA.FS-1CG220

"We make PETG specialty ingredient containers at 2,500 ml for a cosmetic formulation client — transparent tubs at 190 mm diameter where the client can see the ingredient through the wall. The single-cavity setup gave us full control over the PETG process parameters. 600 pieces per hour suits our specialty batch production volume well. We would have liked slightly higher output, but the format quality meets our specification."

Machine: HGA.FS series

Q1: What is the key difference between the FS-1CG220 and the FS-2CG220?

Both use the 220 mm cavity pitch at the same body diameter range. The FS-1CG220 is single-cavity at 600 pph theoretical output with maximum per-jar process control; the FS-2CG220 is 2-cavity at 600–900 pph total with shared process parameters. Additionally, the FS-1CG220 has a 330 mm maximum container height versus 220 mm on the 2-cavity model — making the 1CG220 the only option for tall jar formats at 220 mm pitch. Choose the 1CG220 for tall formats, smaller volumes, first-time ultra-large jar production, or lower utility infrastructure.

Q2: Why is preform design review critical before ordering tooling?

At 190 mm body diameter and 138 mm neck diameter, the preform starts from a very large neck geometry and must distribute material across a body only 52 mm wider. Incorrect preform wall distribution at this geometry results in sidewall thinning that is extremely difficult to correct through process parameter changes alone. Ever-Power provides preform design review as a standard inclusion with every FS-1CG220 purchase. This step is not optional at 190 mm body diameter.

Q3: What compressed air specification is required?

High pressure: 30 kg/cm² at 3,500 L/min. Low pressure: 7 kg/cm² at 800 L/min. An oil-free compressor is recommended for cosmetic and institutional packaging. The 3,500 L/min high-pressure requirement is notably lower than the 2-cavity FS-2CG220 — a significant utility advantage for facilities with constrained compressor capacity.

Q4: What container formats specifically require the FS-1CG220 rather than the FS-1CG196?

The FS-1CG196 covers jars up to 170 mm body, 160 mm neck, 5,000 ml, and 200 mm height at 196 mm pitch. The FS-1CG220 at 220 mm pitch covers body diameters up to 190 mm and heights up to 330 mm. If your jar body diameter is between 170 mm and 190 mm, or your container height exceeds 200 mm at this body diameter range, the FS-1CG220 is the correct model. Notably, if your jar has a neck diameter smaller than 160 mm but body diameter or height requires the 220 mm pitch, this single-cavity model is appropriate.

Q5: What is the machine footprint?

4,200 mm (L) x 2,070 mm (W) x 2,000 mm (H), 3,200 kg. Lighter than the FS-2CG220 (4,200 x 2,300 x 2,000 mm, 4,500 kg) while sharing the same pitch and comparable footprint length. Allow full lateral clearance for large-format mold change-over at 220 mm pitch. Confirm floor load capacity for 3,200 kg concentrated footprint before installation.

Q6: What certifications does the machine carry?

CE marking and ISO 9001:2015 are standard on all HGA series machines. CE Declaration of Conformity available before order. Factory acceptance test report on buyer-specified preform and jar format supplied at delivery. Additional documentation available for cosmetic, food-contact, or institutional packaging compliance requirements.

Q7: What after-sales support is available?

Remote technical support during business hours. 5-year spare parts availability commitment. Engineer dispatch for faults not resolvable remotely. Preform design follow-up consultation available if production issues arise from preform specification. Ever-Power maintains commissioning engineer continuity for this format through the post-commissioning production period.

Same 220 mm pitch in 2-cavity configuration for higher throughput at ultra-large scale — 600–900 pph across both cavities, max 10,000 ml, max 195 mm body. Choose when volume target exceeds single-cavity capacity.

View HGA.FS-2CG220 →

Same single-cavity configuration at 196 mm pitch for jars up to 170 mm body, 160 mm neck, and 200 mm height — the step below the 1CG220 in the FS series.

View HGA.FS-1CG196 →

Browse the complete Ever-Power HGA cosmetic and daily chemical blow molding series — all HGA.AS, HGA.ES bottle machines and the full HGA.FS single- and 2-cavity wide-mouth jar range.

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