EP-ZQ135 survevaluvormimismasin (Euroopa stiilis)

Toote ülevaade

The EP-ZQ135 is the highest-capacity model in Korea Ever-Power's sissepritsega puhumisvormimismasin range and the apex of the ZQ hydraulic series. It is the machine that Korean large-scale pharmaceutical manufacturers specify when 30-cavity 10 ml output from a single IBM machine is the requirement — a configuration that no other model in the ZQ series can achieve — and when the Korean production programme is large enough that the incremental cost of the ZQ135 over the ZQ110 is justified by the additional 25% cavity count (30 versus 24) and the engineering step-up to 6+N barrel zones and 37+37 KW dual hydraulic motors.

Three engineering parameters distinguish the ZQ135 from every other model in the ZQ series. First, 30 cavities at 10 ml: the highest cavity count in the series, achievable because the ZQ135's 1,350 KN injection clamping provides approximately 45 KN per cavity at 30 cavities — sufficient for flash-free pharmaceutical neck production at standard HDPE injection conditions. Second, 6+N barrel zones: the only model in the ZQ series with this configuration, providing two additional barrel temperature zones beyond the 4+N standard of the ZQ80 and ZQ110. These extra zones allow independent temperature control at positions along the barrel where residual heat from the previous cycle and frictional shear from the 70 mm screw at maximum capacity create the most demanding temperature management challenge. Third, 37+37 KW dual hydraulic motors: the highest dual circuit power in the ZQ series, matching the larger hydraulic circuit demands of the ZQ135's 30-cavity clamping loads and the higher volumetric flow rate needed to operate the larger clamping cylinder and blow circuit at rated speed.

At 5.5 × 2 × 2.4 m and 18 tonnes, the ZQ135 is the most substantial installation in the ZQ series. Korean factories commissioning a ZQ135 treat it as a fixed infrastructure investment comparable to other major production equipment — concrete foundation pad with embedded machine anchor bolts, dedicated high-capacity electrical supply circuit, dual cooling water circuits and an industrial-grade compressed air supply. Korea Ever-Power provides a complete ZQ135 site preparation specification document — foundation drawing, utility connection layout, ceiling clearance requirement for mould crane access — as part of the pre-delivery project management package, ensuring Korean customers can complete civil and electrical preparation before the machine arrives.

Technical Specifications — EP-ZQ135

The following parameters are Korea Ever-Power's engineering specifications for the EP-ZQ135. Core confirmed specifications are stated; parameters marked "approx." follow the ZQ series engineering progression and should be verified with Korea Ever-Power's technical team. All parameters are for reference and subject to update without notice.

Parameters marked "approx." follow ZQ series engineering progression and should be confirmed with Korea Ever-Power's technical team. All specifications for reference only.

EP-ZQ135 Cavity Count Reference by Bottle Volume

(Reference values based on ZQ series progression — confirm specific mould configurations with Korea Ever-Power)

For reference only. Korea Ever-Power reserves the right to modify specifications without notice.

EP-ZQ135 Working Principle: 3-Station Process at 30-Cavity Flagship Scale

The EP-ZQ135 operates on the same 3-station rotary turret principle as the complete ZQ series, with injection, blow moulding and stripping executing simultaneously on 30 independent mandrel sets. At 30-cavity 10 ml production and 4-second cycle time, the ZQ135 outputs 30 bottles every cycle — a conveyor input rate of 7.5 bottles per second. At the ZQ135's production rate, downstream production line planning demands greater rigour than at any lower-series model: the output accumulation capacity, inspection station throughput, counting and packaging equipment must all be sized and balanced to the ZQ135's sustained output without creating downstream constraints that force machine cycle interruption.

Station 1 — Injection at 1,350 KN with 6+N Zone Barrel Control

The ZQ135's injection station operates at the highest parameters in the ZQ series: 1,350 KN injection clamping, approximately 800 g shot weight, 70 mm screw, and 6+N barrel zone temperature control. At 30 cavities, the cumulative projected cavity area resisting injection pressure during fill is the largest in the series. The 1,350 KN clamping provides approximately 45 KN per cavity — the minimum acceptable margin for flash-free neck production on pharmaceutical HDPE at standard injection pressure — sustained across all 30 cavities simultaneously through the entire injection and hold phase. The 6+N barrel zone configuration manages the most demanding temperature control challenge in the ZQ series: at approximately 800 g shot weight through a 70 mm / 22:1 L/D barrel, the temperature differential along the barrel between the feed zone and the gate zone is the largest in the series, and independent control of all 6+ zones ensures that each section of the barrel can be held at its individual optimal setpoint regardless of the thermal condition of adjacent zones. The high-precision angle divider coordinates the mould-close and turret-lift motions as on the ZQ80 and ZQ110, ensuring all 30 mandrels register to their respective preform cavities with the same angular precision on every cycle.

Station 2 — Simultaneous 30-Cavity Blow Moulding via Dual 37 KW Circuit

All 30 preforms are inflated simultaneously at the blow station, with approximately 180 KN blow clamping and the dual hydraulic system's Circuit B at 37 KW — the highest dedicated blow-circuit power in the ZQ series. The 37 KW blow circuit serves the ZQ135's larger hydraulic actuator volumes: 30 blow cavities require a clamping cylinder with a larger bore than the ZQ110's 24-cavity machine, and the proportionally higher hydraulic oil volume to fill and pressurize that cylinder within the same 4-second cycle time demands the higher-capacity circuit that the 37 KW motor provides. The dual circuit independence — with Circuit A (injection + screw, 37 KW) serving injection and recovering while Circuit B serves blow — is even more important at the ZQ135 scale than at lower-series models. At 30 cavities, the injection pressure demand peak and blow pressure demand peak are both at their maximum in the ZQ series, and any cross-system hydraulic interference between these two peaks would produce visible inter-cavity weight and wall thickness variation. The independent 37 KW circuits ensure that neither peak affects the other.

Station 3 — Output at 30-Bottle-per-Cycle Rate

Thirty finished bottles are stripped per cycle at the stripping station, requiring a stripping mechanism with the force and stroke to disengage 30 mandrels simultaneously from 30 finished bottles without surface marking or deformation. At the ZQ135's approximately 27,000 bottles per operating hour at 10 ml, the output conveyor, accumulation buffer and downstream handling system form a critical part of the production line's effective output capacity. Korea Ever-Power provides complete ZQ135 downstream production line layout guidance, including conveyor speed calculation, accumulation capacity sizing, and integration interface specifications for downstream inspection and filling equipment — ensuring the ZQ135's full output potential is not limited by an under-specified production line around it.

EP-ZQ135 Flagship Features: 30 Cavities, 6+N Barrel Zones, and 37+37 KW Dual Hydraulics

Three engineering attributes define the ZQ135 as a genuinely distinct platform from the ZQ110 and all lower-series models — not simply a scaled-up version of them. Each attribute represents the highest expression of its category in the ZQ series.

6+N Barrel Zones: Maximum Temperature Control for Maximum Shot Weight

The ZQ135 is the only model in the ZQ series with 6+N barrel temperature zones, compared to 4+N on the ZQ80 and ZQ110 and 3+N on the ZQ40 and ZQ60. The progression from 3+N to 4+N at the ZQ80 was driven by the need for finer gate-zone temperature management at 466 g shot weight. The progression from 4+N to 6+N at the ZQ135 is driven by the further increase to approximately 800 g and by the longer barrel residence time of a larger shot in a 70 mm / 22:1 L/D screw-barrel combination. At 800 g shot weight, the polymer mass in the barrel at any one time spans more thermal zones and is in contact with the barrel wall for longer per unit volume than at smaller shot weights. The 6+N configuration allows the process engineer to set six independent temperature setpoints along the barrel length — feed zone, transition zone, metering zone, gate approach zone, gate zone, and the operator-defined additional zones — each optimised for the thermal condition of the resin at that barrel position. The result is the most uniform melt temperature distribution entering the 30-cavity hot runner network in the ZQ series, producing the most consistent preform weight and most uniform wall thickness distribution across all 30 cavities that the ZQ series can achieve.

37+37 KW Dual Hydraulic Power: Maximum Circuit Capacity

The ZQ135's dual hydraulic motors at 37+37 KW represent a 68% increase in motor power per circuit relative to the ZQ110's 22+22 KW. This increase is driven by the larger hydraulic actuator volumes throughout the machine at ZQ135 scale: the injection clamping cylinder at 1,350 KN requires a larger bore and higher hydraulic oil volume per stroke than at 1,100 KN, and the blow clamping cylinder at 30 cavities requires proportionally more volume and pressure to close against the larger mould platen. At the ZQ135's cycle time of 4 seconds, the hydraulic oil delivery rate required to fill, pressurize and depressurize these larger volumes within each phase of the 4-second cycle demands 37 KW per circuit rather than the 22 KW that suffices for the ZQ110's geometry. The dual circuit energy saving mechanism remains identical to the ZQ80 and ZQ110: each 37 KW circuit reduces to near-idle load during the phases of the cycle when its served function (injection vs blow) is not at peak demand, maintaining the 20–30% energy saving versus single-circuit competitors across the full ZQ series production scale range.

30 Cavities at 10 ml: The ZQ Series Ceiling and What It Means

The 30-cavity 10 ml configuration is the maximum cavity count in the Korea Ever-Power ZQ hydraulic IBM series. At this cavity count and 4-second cycle time, the ZQ135 produces the highest output of any single hydraulic IBM machine in the Korea Ever-Power range. Korean large-scale pharmaceutical operations whose annual requirement exceeds 75 million 10 ml containers per year — typically Korean national pharmaceutical manufacturers with multiple hospital supply chain contracts and Korean multi-national pharmaceutical contract packagers — find the ZQ135 the single-machine solution that eliminates the operational complexity of multiple smaller machines. The 30-cavity mould set for the ZQ135 is the most complex tooling Korea Ever-Power manufactures for the ZQ series: 30-drop hot runner system, 30 mandrel-to-cavity registration points to manage with the angle divider, and a cavity-by-cavity dimensional qualification report that individually certifies all 30 cavities before shipment.

IBM vs ISBM: Technology Choice at the Flagship Scale

Korea Ever-Power toodab nii ZQ-seeria IBM-i masinaid kui ka HGY-seeria ISBM-i masinaid, mis on saadaval ... 4-jaamaga ISBM-masinate valik. At the ZQ135 investment level, the IBM vs ISBM process distinction is clear and definitive. The ZQ135 serves HDPE and PP pharmaceutical containers, household chemical packaging and food-grade wide-mouth formats at the highest single-machine output in the Korea Ever-Power IBM range. No ISBM machine in the HGY series — which serves PET, PETG and Tritan for cosmetic and beverage applications — can approach the ZQ135's 30-cavity HDPE pharmaceutical output or match its material handling range. The two processes serve fundamentally different materials and bottle physics: the ZQ135 and the HGY ISBM series are complementary production technologies, not alternatives in the same product category. Korean factories with both HDPE pharmaceutical and PET cosmetic production lines in the same facility operate both platforms — the ZQ135 for HDPE and the HGY-series ISBM for PET — each serving its native application. Korea Ever-Power at isbm-blow-molding.com can advise on the correct machine combination for mixed-material Korean production facilities.

EP-ZQ135 Application Fields

Essential Matching Components for the EP-ZQ135

• ZQ135 IBM Mould Set — 30-Cavity Flagship Tooling
  The ZQ135's 30-cavity mould set is the most complex tooling Korea Ever-Power manufactures. The 30-drop hot runner system requires gate balance engineering to within ±1% flow variation across all 30 gates — the tightest specification in the ZQ series — verified by full mould flow simulation before CNC machining begins. S136 stainless steel (HRC 50–52) is used for all 30 injection cavity bodies and core rods. The 30-cavity trial run at Korea Ever-Power's facility produces a cavity-by-cavity weight and neck OD report confirming that maximum cavity-to-cavity weight deviation is within Korean GMP qualification limits. Mould set weight at 30 cavities requires a rated overhead crane of 200–250 kg capacity for mould change operations at the Korean customer's facility. The complete 30-cavity mould manufacturing and qualification process is approximately 50–65 days from order confirmation, proceeding in parallel with ZQ135 machine manufacture.
• Oil-Free Air Compressor (0.7–1.2 MPa, 1.5 M³/min recommended)
  At 30-cavity simultaneous blow production, Korea Ever-Power recommends a 1.5 M³/min oil-free screw compressor with a 500-litre minimum air receiver for ZQ135 installations. The 30-cavity simultaneous blow event creates the highest single-cycle compressed air demand in the ZQ series — significantly higher than the ZQ135's minimum 0.7 M³/min specification, which represents the machine's minimum continuous demand averaged over the full 4-second cycle rather than the peak demand during the simultaneous 30-cavity blow phase. Sizing the compressor and receiver to the peak demand rather than the average ensures that line pressure remains stable throughout the 30-cavity blow event, preventing the pressure drop that would cause uneven fill distribution across the outermost cavities in the blow mould.
• Dual Mould Temperature Controllers and Chiller (6 M³/h cooling circuit)
  The ZQ135 requires approximately 6 M³/h cooling water at 0.3–0.4 MPa — the highest cooling demand in the ZQ series, reflecting the larger 30-cavity mould cooling circuit area and the highest heat load from 95 KW total installed power. Korea Ever-Power recommends two independent mould temperature controller units (injection circuit and blow circuit) plus a dedicated industrial chiller sized against the full 95 KW installed power as the worst-case thermal load. The injection circuit setpoint for HDPE on the ZQ135 is typically 15–25°C; the blow circuit runs at 8–18°C. At 30-cavity production, maintaining blow mould temperature stability at ±1°C is critical for bottle wall thickness uniformity — mould temperature variation of ±3°C at 30 cavities produces measurable wall thickness variation between cavities at different positions in the cooling circuit.

Why Choose Korea Ever-Power for the EP-ZQ135?

• The highest-capacity hydraulic IBM in Korea Ever-Power's range: The ZQ135 is the ceiling of the Korea Ever-Power ZQ hydraulic series. Korean customers investing in the ZQ135 know they are purchasing the most capable IBM machine in the range — 30 cavities, 1,350 KN, 6+N zones — without discovering afterwards that a higher-capacity model exists that they should have specified instead.
• 30-cavity mould set engineered, trialled and qualified in-house: The ZQ135's 30-cavity mould set is Korea Ever-Power's most demanding tooling project. It is designed, machined, assembled and trial-run at Korea Ever-Power's facility on a ZQ135 machine — not sent to a subcontractor. The 30-cavity qualification report covering all 500 production-sample cavity measurements is delivered with the mould set as standard. Korean pharmaceutical GMP customers receive the complete qualification data package needed for their supplier qualification files without additional requests.
• All ZQ series premium features at their highest specification: The high-precision angle divider, dual hydraulic system, and European structural clamping advantage — all included as standard on the ZQ135 at their highest-powered configuration (37+37 KW dual motors, full-speed angle divider coordination at 30-cavity indexing). There are no upgrade options to negotiate; the ZQ135 arrives in its complete production configuration.
• CE-sertifikaat ja ISO 9001:2015 koos täieliku dokumentatsiooniga: The full ZQ135 documentation package — CE Declaration, operation and maintenance manual, hydraulic and electrical schematics, spare parts catalogue, 30-cavity mould qualification report, foundation drawing, utility connection layout — is included with every ZQ135 delivery. The site preparation document package is provided before machine manufacturing completion to allow adequate time for Korean civil and electrical preparation.
• Pre-delivery production line planning as standard: At ZQ135 production rates, downstream line planning is as important as machine selection. Korea Ever-Power includes a production line layout consultation with every ZQ135 order, covering output conveyor sizing, accumulation buffer capacity, downstream inspection station throughput requirements and utility connection layout — delivered as engineering drawings before the machine ships.
• Priority 24×7 service for flagship customers: Korea Ever-Power's ZQ135 customers receive priority response status on the 24-hour service hotline, with remote PLC diagnostic access and dedicated Korean-market spare parts inventory for same-day dispatch. At the ZQ135's output rate, each unplanned production hour is a commercially significant event — Korea Ever-Power's service response for ZQ135 customers reflects this priority.

Frequently Asked Questions — EP-ZQ135

Q1: What is the practical output advantage of the ZQ135 at 30 cavities versus the ZQ110 at 24 cavities for 10 ml pharmaceutical container production?

At 10 ml HDPE ophthalmic containers, 4-second dry cycle and 88% practical production efficiency: the ZQ110 produces approximately 19,000 units per operating hour; the ZQ135 produces approximately 23,760 units per operating hour — approximately 25% more output per hour. On a Korean two-shift day of 14 production hours: approximately 333,000 ZQ135 units versus 266,000 ZQ110 units — approximately 67,000 more units per day. Across a 250-day Korean production year: approximately 16.75 million more 10 ml containers per year from the ZQ135 versus the ZQ110. For Korean pharmaceutical contract packagers whose client volume commitments require output above the ZQ110's ceiling, this additional annual capacity is the economic justification for the ZQ135 investment over the ZQ110.

---

Q2: What does the 6+N barrel zone configuration on the ZQ135 achieve that the 4+N on the ZQ110 cannot?

At approximately 800 g shot weight through a 70 mm screw, the ZQ135 barrel contains more resin mass per cycle than any lower-series model, and the temperature differential along the barrel length between the feed zone and the gate approach zone is correspondingly larger. The 4+N configuration on the ZQ110 controls four principal zones. The 6+N configuration on the ZQ135 adds two additional independently controlled zones — one in the metering zone and one in the gate approach zone — allowing the process engineer to precisely manage the temperature ramp from the transition zone through to the gate entry with two additional degrees of freedom. In practical HDPE pharmaceutical production at 30 cavities, the benefit is measurable as lower preform-to-preform shot weight standard deviation and lower cavity-to-cavity weight variation within each shot, because the melt entering the hot runner is more thermally uniform than a 4-zone barrel can achieve at this shot weight scale.

---

Q3: Why does the ZQ135 use 37+37 KW dual motors when the ZQ110 uses 22+22 KW?

The 68% increase in per-circuit motor power from ZQ110 to ZQ135 reflects the proportionally larger hydraulic actuator volumes the ZQ135 must fill, pressurize and depressurize within the same 4-second cycle time. At 1,350 KN injection clamping, the injection clamping cylinder bore is larger than at 1,100 KN, requiring more hydraulic oil volume per stroke. At 30-cavity blow moulding, the blow clamping cylinder operates against a larger combined mould face area than at 24 cavities. The volumetric flow rate required to actuate these larger cylinders within the 4-second cycle — without sacrificing clamping speed, which would increase effective cycle time — demands the 37 KW pump capacity. Running the ZQ135's hydraulic geometry on 22 KW motors would either produce insufficient flow rate to achieve the rated clamping speed within 4 seconds, or require operating the pumps above their rated continuous capacity and shortening their service life.

---

Q4: What is the annual output of the EP-ZQ135 at 30-cavity 10 ml pharmaceutical production?

At 4-second dry cycle and 88% practical production efficiency: approximately 792 cycles per operating hour × 30 cavities = approximately 23,760 units per operating hour. On a Korean two-shift day of 14 production hours: approximately 332,640 units per day. On a 250-day production year: approximately 83 million 10 ml pharmaceutical containers per year from one ZQ135. This annual output is the highest for any single hydraulic IBM machine in Korea Ever-Power's range. Korean pharmaceutical manufacturers supplying national health insurance formulary 10 ml ophthalmic containers — where annual volumes per approved product can exceed 60–80 million units — find the ZQ135 the single-machine production solution for their highest-volume registered product lines.

---

Q5: What electrical supply does the EP-ZQ135 require?

The EP-ZQ135 requires 95 KW total installed power at 380V / 3-phase / 50 Hz. Korea Ever-Power recommends sizing the ZQ135's dedicated Korean factory circuit at 110 KW with a 175A circuit breaker and appropriately rated contactor for the dual 37 KW motor soft-start configuration. A KS C IEC 60364-compliant earthing arrangement and dedicated power factor correction capacitor bank are recommended for the ZQ135 installation given the motor sizes and Korean electricity utility power factor requirements. Korean factory power distribution engineers should verify that the incoming supply capacity and transformer capacity at the ZQ135 installation location support the 95 KW additional load before machine delivery — the ZQ135 represents the highest single-machine electrical demand in the Korea Ever-Power IBM range and requires specific supply assessment rather than assumption of existing capacity.

---

Q6: What foundation specification does the EP-ZQ135 require?

The EP-ZQ135 at 18 tonnes and 5.5 × 2 m footprint (11 m²) requires a concrete machine foundation pad specifically designed for its load distribution and dynamic forces during clamping actuation. Korea Ever-Power provides a ZQ135 foundation drawing with every order, specifying: minimum concrete pad dimensions (typically 6 × 2.5 × 0.4 m), concrete grade (C25 or equivalent Korean standard), anchor bolt positions and specifications for ZQ135 machine securing, conduit positions for hydraulic return, electrical supply and cooling water connections, and floor surface loading specification (minimum 2,000 kg/m² at the pad area). For Korean factories installing the ZQ135 in an existing building, the structural slab must be verified by a Korean structural engineer against these foundation loads before machine delivery. For new Korean factory construction, Korea Ever-Power's foundation drawing is provided at order stage to allow concurrent civil work.

---

Q7: Can the ZQ135 run CRC pharmaceutical necks across all 30 cavities simultaneously?

Yes. The ZQ135's 1,350 KN injection clamping at 30 cavities provides approximately 45 KN per cavity — the minimum adequate margin for flash-free CRC neck production at standard HDPE injection pressure. The ZQ135 is the only ZQ series model capable of qualifying 30-cavity CRC pharmaceutical container production simultaneously, because no lower-series model has sufficient clamping force to hold 30 CRC neck cavities without flash risk at standard injection conditions. The high-precision angle divider's 30-position indexing repeatability also directly supports 30-cavity CRC production: CRC closure engagement requires the lower-skirt geometry of the neck to be held within ±0.03 mm OD tolerance — a tolerance that requires consistent mandrel-to-cavity registration across all 30 cavities on every production cycle. The angle divider ensures this registration consistency at production speed.

---

Q8: What floor space does the complete EP-ZQ135 production cell require?

The EP-ZQ135 machine footprint is 5.5 × 2 m (11 m²) at 2.4 m height. A complete ZQ135 production cell — machine on foundation pad, output conveyor (4–6 m extension), oil-free compressor, dual chiller units, dual mould temperature controllers, electrical panel, overhead mould crane (if ceiling height permits), operator station and QC sampling area — requires approximately 65–80 m² of floor space. Ceiling height above the ZQ135 for mould crane access should be at least 4.5 m above the machine top surface (approximately 6.9 m floor-to-hook height) to allow mould set removal by overhead crane. Korean pharmaceutical GMP production areas should additionally allow clearance for person access on all four sides of the ZQ135 for maintenance, GMP cleaning and environmental monitoring sampling. Korea Ever-Power provides a fully dimensioned ZQ135 cell layout drawing with each order.

---

Q9: Is the EP-ZQ135 the highest-capacity IBM machine in Korea Ever-Power's product range?

Yes. The EP-ZQ135 is the current flagship and highest-capacity model in Korea Ever-Power's ZQ hydraulic IBM series — 30 cavities at 10 ml, 1,350 KN injection clamping, 6+N barrel zones, 37+37 KW dual motors and 95 KW total power. Korean customers whose production requirements exceed the ZQ135's capacity — specifically operations requiring more than 30 cavities at 10 ml or more than 83 million 10 ml units per machine per year — should discuss their requirements with Korea Ever-Power's engineering team to explore bespoke or next-generation solutions. For the large majority of Korean pharmaceutical IBM operations at any scale, the ZQ135 represents an output ceiling that current Korean domestic pharmaceutical market volumes do not exceed from a single production line.

---

Q10: What is the delivery timeline for an EP-ZQ135 order to Korea?

Standard EP-ZQ135 machine manufacturing time is 75–90 days from confirmed purchase order and initial payment — the longest in the ZQ series, reflecting the larger machine assembly and the higher standard of pre-delivery test and inspection at flagship configuration. If a 30-cavity mould set is ordered simultaneously, mould manufacture — including flow simulation, gate balance verification, CNC + EDM machining, assembly and 30-cavity 500-piece production trial — requires 55–65 days, proceeding in parallel with machine manufacture. Sea freight to Korean ports adds 7–14 days. Machine foundation preparation at the Korean site should be completed from the foundation drawing Korea Ever-Power provides at order stage — the ZQ135's concrete foundation pad typically requires 28 days curing after pour before the machine can be installed. Installation and commissioning by Korea Ever-Power field engineers requires 5–7 days on-site. Total timeline from purchase order to first production on a prepared Korean site: approximately 90–110 days.

---

Klientide arvustused ja tagasiside kohapeal

---

---

---

---

---

Seotud tooted

Toimetaja: Cxm