HGA.ES-4C150

4-Cavity Enhanced Servo Stretch Blow Molding Machine  ·  PET / PETG  ·  4,000 bph  ·  Max 130 mm Body  ·  CE + ISO 9001:2015

The HGA.ES-4C150 is the largest 4-cavity machine in the HGA.ES series — the 4-cavity enhanced servo configuration at 150 mm pitch for extra-large cosmetic and daily chemical bottles up to 130 mm body diameter, 110 mm neck diameter, and 2,500 ml volume at 4,000 bph. It is also the heaviest machine in the HGA.ES 4-cavity range at 8,000 kg, requiring the most comprehensive facility planning of any 4-cavity ES configuration.

At 130 mm body diameter and 2,500 ml maximum volume, the preforms on the HGA.ES-4C150 are the heaviest in the 4-cavity ES series. Four simultaneous cavities with maximum-mass preforms place the highest demand on servo timing precision of any 4-cavity ES bottle configuration — the ES enhanced servo drive provides the consistent blow timing, stretch rod advance, and take-out sequence across all four positions that maintains inter-cavity wall-thickness uniformity at this scale.

The 130 mm maximum body diameter is the widest in the HGA.ES 4-cavity bottle series — covering economy-size shampoo and conditioner, jumbo body wash, large-format daily chemical dispensers, and premium bulk personal care formats where wide body presentation is a product design specification. At 130 mm diameter, a 1,500 ml bottle is a genuinely large retail container; a 2,500 ml bottle approaches institutional canister scale. The 4-cavity 4,000 bph output serves the production volumes that these high-demand consumer and bulk channel formats require.

The 110 mm maximum neck diameter is the widest in the HGA.ES 4-cavity bottle range — covering the extra-wide pump-top dispensers, large pour caps, and partially wide-mouth formats used in economy-size and jumbo personal care and daily chemical packaging at 130 mm body diameter. A 110 mm neck on a 130 mm body container leaves only 10 mm of body wall at the maximum — covering both standard large-neck dispensers and near-wide-mouth bottle formats across the entire extra-large personal care closure range.

At 2,500 ml maximum volume, the HGA.ES-4C150 covers the economy-size and large-format personal care and daily chemical category. 2,500 ml shampoo and conditioner economy-size retail bottles, large-format laundry detergent and fabric softener, and jumbo body wash in warehouse club and bulk channel distribution are all within this volume range. At 4,000 bph across 4 cavities, the machine produces 10,000 litres of container volume per hour at maximum specification — the highest volumetric throughput in the HGA.ES 4-cavity bottle series.

The 4,000 bph output is notable at 150 mm pitch and 130 mm body diameter — higher than the 4C130 (3,200 bph) at the next smaller pitch despite the larger container format. This reflects the optimised cycle configuration at 150 mm pitch, where the mold-close distance, stretch stroke, and cooling dwell are tuned for 4-cavity throughput at extra-large body scale. For high-volume cosmetic and daily chemical operations at economy-size and large-format scale, 4,000 bph at 130 mm body diameter delivers the highest throughput at this body diameter in the HGA.ES series.

The HGA.ES-4C150 requires comprehensive facility planning. Ever-Power provides before purchase: full utility specification (6,500 L/min air, 60 L/min cooling, 78 KW electrical), floor load specification for structural engineering, ceiling height requirement for crane-assisted 4-cavity mold loading, and container feasibility review. On-site commissioning covers 4-cavity mold mounting at 150 mm pitch, 86-position holder calibration, infrared zone balancing for extra-large preforms, ES servo setup, and inter-cavity uniformity verification from all four positions.

Economy-size shampoo and conditioner from 1,000 ml to 2,500 ml at 130 mm body diameter for warehouse club, bulk retail, and economy-channel distribution. Wide-body economy-size formats at 130 mm diameter are the signature packaging of value-tier personal care brands. 4-cavity ES output at 4,000 bph serves the high-volume requirements of economy-size channel distribution at the quality standard premium brand cosmetic clients require.

Jumbo and family-size body wash, shower gel, and personal care bottles from 750 ml to 2,500 ml at 130 mm body diameter in PET and PETG. The 110 mm neck diameter covers the wide pump-top dispensers and pour-top closures used in jumbo personal care formats. High-volume filling lines serving bulk channel and warehouse club distribution where per-unit container volume is the primary packaging driver at ES quality standard.

Economy-size laundry detergent, fabric softener, and household cleaning product containers from 1,000 ml to 2,500 ml at 130 mm body diameter in PET. Extra-large daily chemical production at 4,000 bph 4-cavity for high-volume economy-channel distribution. The wide 130 mm body and 110 mm neck cover the full range of large-format pour-cap and pump-top closure standards used in economy-size daily chemical retail packaging.

OEM packaging suppliers producing extra-large PET and PETG bottles at 130 mm body diameter for cosmetic and daily chemical brand clients — economy-size shampoo, conditioner, body wash, and daily chemical from 1,000 ml to 2,500 ml for bulk and economy-channel distribution networks. The 4C150 at 4,000 bph provides the production capacity at the largest bottle format tier in the HGA.ES 4-cavity series.

Blowing pressure: 30 kg/cm² · Min. flow: 6,500 L/min · Dedicated industrial oil-free compressor system recommended

Cooling water: 8–12 °C · Min. flow: 60 L/min — highest in the 4-cavity ES series · Industrial-grade chiller required

Operating pressure: 7 kg/cm² · Flow: 800 L/min · For preform conveying, cooling air, and mold actuation at 150 mm pitch 4-cavity scale

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"We produce economy-size shampoo and conditioner from 1,500 ml to 2,500 ml at 128 mm body diameter for warehouse club distribution. The HGA.ES-4C150 was the only 4-cavity ES machine that covered our body diameter. 4,000 bph output meets our weekly production targets. The infrastructure planning process — floor load confirmation, compressor upgrade, electrical circuit — took three months before installation. Start this planning at the purchase decision point, not after."

Machine: HGA.ES-4C150

"We run jumbo body wash at 2,000 ml and 2,500 ml — 130 mm body, 108 mm wide pour cap — for bulk channel distribution. The 4,000 bph output at this bottle size is impressive. The 8,000 kg machine weight required structural reinforcement of our production floor — a significant additional cost that we had not initially budgeted for. Ever-Power's pre-purchase load specification document was accurate; we just needed to act on it earlier."

Machine: HGA.ES-4C150

"We manufacture economy-size laundry detergent from 2,000 ml to 2,500 ml in PET at 130 mm body for retail and bulk channel. The machine delivers the output rate we needed. Inter-cavity weight uniformity across all four positions at this bottle size has been good. The commissioning team spent two and a half days on site for the initial setup — thorough and professional. After 14 months, no significant production issues."

Machine: HGA.ES-4C150

"We produce PETG economy-size conditioner at 2,000 ml — 130 mm body, wide flip-top neck, clarity required for a premium brand's economy-channel product. PETG at 150 mm pitch and 4-cavity requires extended commissioning time for infrared zone calibration at this preform mass. The Ever-Power commissioning engineer was patient and thorough. Clarity across all four cavities met the brand's specification, but allow extra commissioning time when specifying PETG at this machine scale."

Machine: HGA.ES-4C150

Q1: When should I choose the 4C150 over the 4C130 or the 2C150?

Choose the 4C150 when your bottle body diameter is between 110 mm and 130 mm and your output target requires 4-cavity throughput at 4,000 bph. The HGA.ES-4C130 covers body diameters up to 110 mm — if your bottle body exceeds 110 mm, the 4C150 is the correct 4-cavity selection. The HGA.ES-2C150 covers the same body diameter at 1,800 bph with simpler 2-cavity process setup — choose the 4C150 when 2-cavity throughput is the production bottleneck.

Q2: What are the floor load and ceiling height requirements?

The machine weighs 8,000 kg on a 6,200 mm x 2,150 mm footprint — approximately 600 kg/m² distributed load. Confirm floor load capacity with a structural engineer before installation; older facilities very commonly require reinforcement at this machine weight. The machine height is 2,050 mm — clearance for crane-assisted 4-cavity mold loading requires a minimum ceiling height of 3.5 m above the machine deck level. Ever-Power provides the full load specification document on request.

Q3: What compressed air infrastructure does the 6,500 L/min requirement demand?

6,500 L/min at 30 kg/cm² is within the range of large industrial oil-free compressor systems but typically requires a dedicated high-capacity unit or two compressors in parallel. Note that the blowing pressure on the 4C150 is 30 kg/cm² — lower than many smaller-pitch machines at 35 kg/cm² — because the larger container volume and lower blow ratio at 130 mm body diameter require lower peak blow pressure. Specify the compressor for 30 kg/cm² at 6,500 L/min sustained delivery. Ever-Power provides a full compressor specification before purchase.

Q4: Why is the output 4,000 bph — higher than the 4C130's 3,200 bph — despite larger container size?

The 4C150's cycle configuration is optimised differently from the 4C130. The lower blowing pressure (30 kg/cm² versus 35 kg/cm²) reflects the lower blow ratio at 130 mm body diameter — a wider, shorter bottle requires less blow pressure and achieves a faster pressure-fill cycle than a taller narrower bottle at equivalent volume. Combined with the 400 mm stretching stroke and 250 mm mold-close distance, the 4C150's cycle timing achieves 4,000 bph at 130 mm body — a higher rate than the 4C130's 3,200 bph at 110 mm body. The net result is that the 4C150 is both the largest and the highest-throughput 4-cavity ES bottle machine for its pitch class.

Q5: What certifications does the machine carry?

CE marking and ISO 9001:2015 are standard on all HGA series machines. CE Declaration of Conformity available before order. Factory acceptance test report with samples from all four cavities at extra-large body format inspected for inter-cavity weight, wall-thickness, and dimensional uniformity supplied at delivery. Additional documentation available for export compliance, food-contact, or institutional requirements.

Q6: What after-sales support is available for this large-format machine?

Remote technical support during business hours with engineers who have specific 4C150 commissioning experience. 5-year spare parts availability commitment with priority scheduling for this machine configuration. On-site engineer dispatch for faults not resolvable remotely. The commissioning engineer is available for follow-on site visits if inter-cavity uniformity or cycle stability issues arise during production ramp-up that cannot be resolved through remote parameter guidance.

Same pitch and body diameter range in 2-cavity ES configuration — 1,800 bph with simpler 2-cavity process setup and substantially lower utility infrastructure requirements than the 4-cavity 4C150.

View HGA.ES-2C150 →

Same 4-cavity ES configuration at 130 mm pitch for bottles up to 110 mm body diameter and 1,500 ml — the step below the 4C150 with lower infrastructure requirements at smaller body format.

View HGA.ES-4C130 →

Browse the complete Ever-Power HGA cosmetic and daily chemical blow molding series across all cavity counts and pitch configurations.

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