hga-es-2c200-cosmetic-daily-chemical-blow-molding-machine

HGA.ES-2C200

2-Cavity Enhanced Servo Blow Molding Machine  ·  PET / PETG  ·  1,600 bph  ·  Max 180 mm Body  ·  CE + ISO 9001:2015

The HGA.ES-2C200 operates at 200 mm cavity pitch — the widest pitch in the HGA.ES bottle series — producing extra-large cosmetic and daily chemical containers up to 180 mm body diameter, 138 mm neck diameter, and 5,000 ml volume. The enhanced servo drive delivers the precision timing and dimensional repeatability that extra-large PET and PETG containers require at sustained 1,600 bph production rates.

At 200 mm cavity pitch and 180 mm maximum body diameter, the HGA.ES-2C200 operates at the upper boundary of what the ES 2-cavity bottle series covers. Enhanced servo drive across all axes provides the faster response and tighter repeatability that extra-large containers require — at larger container volumes and longer stretching strokes, servo timing precision directly determines wall-thickness consistency in the bottle shoulder and base in ways that amplify the benefit of the ES configuration.

The 200 mm cavity pitch enables the largest body diameters in the HGA.ES bottle range. Maximum 180 mm body diameter covers family-size personal care dispensers, large daily chemical containers, salon-grade bulk bottles, and extra-large cosmetic formats that the 150 mm pitch machine's 130 mm body limit cannot serve. The 350 mm maximum container height extends coverage to tall extra-large bottle formats that no smaller-pitch ES machine reaches.

The 138 mm maximum neck diameter serves the large dispenser closure standards used in family-size and institutional personal care formats — wide pump-top dispensers, large flip-top containers, and wide-neck daily chemical bottles where the closure opening supports high-volume dispensing use patterns. This neck range is not accessible on any smaller-pitch HGA.ES model.

At 5,000 ml maximum volume, the HGA.ES-2C200 reaches the bulk and economy-size daily chemical and personal care market — 5-litre family body wash, large laundry detergent refills, economy fabric softener, and premium salon supply dispensers. At 1,600 bph across 2 cavities, the machine produces 8,000 litres of container volume per hour at maximum capacity — appropriate throughput for institutional and large-format bulk supply production operations.

A digitally controlled infrared heating system with zone-level power control manages preform temperature across all 60 holder positions. At 200 mm pitch, the preforms for 5,000 ml containers carry substantially more material mass than standard cosmetic bottle preforms — zone-level control allows the heating system to deliver consistent through-wall temperature conditioning to these heavier preforms before the blow station, maintaining wall-thickness uniformity at extra-large container scale.

At 4,500 kg and 4,290 x 2,100 x 2,220 mm, the HGA.ES-2C200 is substantially larger than smaller-pitch ES machines — reflecting the heavier mold sets, larger blow station, and longer actuation strokes required for 5,000 ml container production at 200 mm pitch. Internationally sourced servo motors, premium electrical components, and reinforced machine frame provide the structural stability required for sustained high-output extra-large container production.

Family-size shampoo, conditioner, and body wash in PET and PETG from 2,000 ml to 5,000 ml. Extra-large body lotion dispensers, family-size personal care containers, and institutional personal care supply in formats requiring body diameters between 130 mm and 180 mm that the 150 mm pitch machine cannot serve.

Economy-size laundry detergent, large fabric softener, bulk dishwashing liquid, and household cleaning product containers from 2,000 ml to 5,000 ml. The 138 mm neck diameter and 180 mm body diameter serve the wide-body economy-size formats used in warehouse club and bulk retail channels where container volume per purchase is the primary buying driver.

Salon-grade bulk shampoo, professional conditioner, and treatment dispensers from 2,000 ml to 5,000 ml for professional distributor supply. Large-diameter body formats and wide-neck closures cover the salon back-bar dispenser specifications used in professional hair care supply chains. PETG for clear product-visibility; PET for standard salon bulk supply.

Extra-large asymmetric, faceted, and geometrically distinctive cosmetic bottles from 1,000 ml to 3,000 ml where both large body diameter and distinctive profile geometry are brand requirements. The 200 mm pitch enables the widest-body special-shape cosmetic packaging in the ES series — formats where premium brand differentiation and large container scale are both product strategy requirements.

Blowing pressure: 26–35 kg/cm² · Min. flow: 6,000 L/min · Oil-free type required for cosmetic packaging

Cooling water: 8–12 °C · Min. flow: 91.4 L/min · High-capacity chiller required for extra-large container production

Operating pressure: 7 kg/cm² · Flow: 600 L/min · For preform conveying, cooling air, and mold actuation circuits

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"We produce family-size body wash and shampoo at 3,000 ml and 5,000 ml in PET — wide-body formats that needed the 200 mm pitch. The HGA.ES-2C200 was the specific model we required. Output has been consistent at close to 1,600 bottles per hour. The large machine footprint and utility infrastructure needed careful planning, but the Ever-Power application team provided detailed specifications before purchase. Running since Q2 2023."

Machine: HGA.ES-2C200

"We manufacture economy-size laundry detergent and fabric softener at 4,000 ml and 5,000 ml for warehouse club distribution. The 180 mm body diameter and 138 mm neck were both requirements. The machine handles both formats. The high-pressure air specification at 6,000 litres per minute was significant — ensure the compressor is correctly sized before committing to this machine."

Machine: HGA.ES-2C200

"We produce bulk salon shampoo dispensers at 2,500 ml and 3,000 ml PET for professional distributor accounts. The wide body and neck dimensions required the 200 mm pitch. Quality has been good and output is consistent. Machine commissioning took longer than smaller models due to the large format, but the Ever-Power team managed it professionally."

Machine: HGA.ES series

"We supply institutional body care packaging at 5,000 ml PET — extra-large dispensers for hotel and resort housekeeping. Body diameter and container height both required the 200 mm pitch. The enhanced servo configuration and digital heating system deliver consistent wall thickness across both cavities. After-sales support has been responsive throughout the first year of operation."

Machine: HGA.ES-2C200

Q1: What container formats require the 200 mm pitch rather than the 150 mm pitch?

Any container with body diameter between 130 mm and 180 mm, neck diameter between 110 mm and 138 mm, volume between 2,500 ml and 5,000 ml, or height between 250 mm and 350 mm. These exceed the capacity of the HGA.ES-2C150 (130 mm body, 110 mm neck, 2,500 ml max). Submit your container drawing for a confirmed pitch recommendation.

Q2: Why is the high-pressure air requirement at 6,000 L/min so much higher than smaller models?

The blow air volume per cycle scales with container volume. At 5,000 ml maximum volume, the blow air volume per container is approximately three times larger than at 1,500 ml — and with 2 cavities running simultaneously, the total flow demand is 6,000 L/min. When specifying an air compressor for this machine, use 6,000 L/min at 35 kg/cm² as the minimum sustained delivery capacity. This is the most significant utility planning item for this machine.

Q3: Can the machine handle PETG at extra-large bottle scale?

Yes. The zone-level digital infrared heating system provides the preform temperature precision PETG requires. At 180 mm body diameter and 5,000 ml volume, the preforms are much heavier than standard cosmetic bottle preforms — the 60-position holder and zone-level heating provide adequate dwell time and zone control for consistent through-wall temperature conditioning of extra-large PETG preforms. Contact Ever-Power with your PETG grade for a zone profile recommendation before ordering tooling.

Q4: What are the machine installation requirements?

Machine footprint: 4,290 mm (L) x 2,100 mm (W) x 2,200 mm (H), 4,500 kg. The 4,500 kg machine weight requires floor load capacity confirmation before installation. Allow full clearance on all four sides for mold change-over at this large format — extra-large mold sets require lateral working space beyond standard allowances. Ceiling height of at least 3.0 m is recommended for crane-assisted mold loading.

Q5: What certifications does the machine carry?

CE marking and ISO 9001:2015 are standard on all HGA series machines. CE Declaration of Conformity available before order. Factory acceptance test report on buyer-specified preform and container format supplied at delivery.

Q6: What after-sales support is available?

Remote technical support during business hours. 5-year spare parts availability commitment. On-site engineer dispatch for faults not resolvable remotely. On-site commissioning including mold mounting, ES servo parameter calibration, infrared zone profile setup for extra-large preform geometry, and operator training is included.

Same ES enhanced servo configuration at 150 mm pitch for containers up to 130 mm body, 110 mm neck, and 2,500 ml — the step below the 2C200 in the ES series.

View HGA.ES-2C150 →

For large-format salon bulk, jumbo cosmetic dispensers, and daily chemical containers up to 110 mm body diameter and 1,500 ml.

View HGA.ES-2C130 →

Browse the complete Ever-Power HGA cosmetic and daily chemical blow molding series across all pitch configurations and cavity counts.

View Full Series →