HGY150-V3 Injection Stretch Blow Moulding Machine
The HGY150-V3 is Mid-range 3-station hydraulic injection stretch blow moulding machine. 315 g theoretical injection capacity, 174 MPa injection pressure, 150 kN injection clamping force, 120 kN blowing clamping force, 1–6 cavities, max bottle height 250 mm, max volume 2.5 L. Compatible with Aoki (ASB) 100 moulds. Machine size 4,200×1,400×2,800 mm, 6,000 kg. Korea Ever-Power ISBM Series.
HGY150-V3
3-Station Injection Stretch Blow Moulding Machine — 315 g Injection · 174 MPa · 150 kN Injection Clamp · 120 kN Blow Clamp
1–6 Cavities · Max 250 mm Bottle Height · Max 2.5 L · 6,000 kg · 4,200×1,400×2,800 mm · Aoki ASB-100 Compatible · Korea Ever-Power
Product Overview
The HGY150-V3 is Korea Ever-Power's mid-range 3-station injection stretch blow moulding machine — a substantially more capable platform than the HGY50-V3, built for operations that need greater injection volume, higher clamping forces, taller bottle capability, and compatibility with the Aoki (ASB) 100 mould standard. At 315 g theoretical injection capacity, 150 kN injection clamping force, 120 kN blowing clamping force, and a 250 mm maximum bottle height (50 mm taller than the HGY50-V3's 200 mm ceiling), the HGY150-V3 addresses production requirements that the entry-level HGY50 platform cannot meet.
Like all HGY-series machines, the HGY150-V3 integrates preform injection, temperature conditioning, stretch-blow, and ejection in a single 3-station rotary platform — producing containers in PET, PETG, PC, and Tritan from residual injection heat, with no preform storage or reheating. The result is bottles with wall-thickness variation under 0.05 mm, glass-like clarity in PETG and PET, and neck finish precision suited to pharmaceutical, cosmetic, and premium beverage applications. At 4,200×1,400×2,800 mm and 6,000 kg, the HGY150-V3 requires a standard industrial production hall with adequate floor loading capacity.
▶ Shot weight exceeds 188 g — the HGY50-V3's injection ceiling
▶ Bottle height exceeds 200 mm — beyond HGY50-V3 capability
▶ You have existing Aoki (ASB) 100 mould tooling to transfer
▶ Higher clamping forces are required for large-body, thick-wall containers
The HGY150-V3 is compatible with Aoki (ASB) 100 mould tooling — existing mould sets transfer to the machine with minimal modification.
The HGY150-V3 and HGY50-V3 share the same 3-station ISBM process — the step up is driven by production requirements that exceed the HGY50's physical and mechanical limits.
The HGY150-V3 delivers 315 g theoretical injection capacity — 68% more than the HGY50-V3's 188 g. This enables heavier preforms for 1-cavity large containers, higher-weight multi-cavity programmes, and thick-wall specialty containers (PETG cosmetic jars, Tritan reusable bottles) where preform weight exceeds the HGY50's ceiling.
The HGY150-V3 accommodates bottles up to 250 mm tall — 50 mm more than the HGY50-V3's 200 mm maximum. Tall slim bottles (mineral water, sports drinks, personal care serums), elongated pharmaceutical ampoules, and tall cosmetic decanters in the 200–250 mm height range require the HGY150-V3's extended upper mould stroke of 460 mm.
The HGY150-V3 is compatible with the Aoki (ASB) 100 mould standard — a widely deployed mould format in Korean and Asian pharmaceutical and cosmetic ISBM facilities. Operations with existing Aoki 100 mould libraries can transfer tooling to the HGY150-V3 without rebuilding mould sets, protecting years of mould investment when upgrading or adding machine capacity.
The HGY150-V3's 150 kN injection clamping force (3× the HGY50-V3's 50 kN) and 120 kN blowing clamping force (vs 70 kN) provide the mould closure forces required for larger cavities, heavier preforms, and containers with wider parting lines where the HGY50-V3's lighter clamping is insufficient for consistent mould sealing at production blow pressure.
Container Capability by Cavity Count
All figures measured under standard PET processing conditions (preform temperature 105–115°C, blow pressure 2.0–3.5 MPa). The HGY150-V3 supports bottle heights up to 250 mm across all cavity configurations — 50 mm taller than the HGY50-V3 range.
| Cavities | Max Bottle Dia (mm) | Max Bottle Height (mm) | Max Neck Dia (mm) | Max Shot Weight (g) | Max Volume (L) |
|---|---|---|---|---|---|
| 1 | 105 | 250 | 80 | 200 | 2.5 |
| 2 | 72 | 250 | 60 | 140 | 1.5 |
| 3 | 46 | 250 | 35 | 90 | 0.9 |
| 4 | 35 | 250 | 25 | 70 | 0.4 |
| 5 | 25 | 250 | 20 | 55 | 0.25 |
| 6 | 23 | 250 | 15 | 45 | 0.1 |
Machine Specifications
| Injection Unit | |
| Screw Diameter | Available in multiple options — confirm at quotation stage |
| Theoretical Injection Capacity | 315 g |
| Injection Stroke | 172 mm |
| Injection Pressure | 174 MPa |
| Screw Speed | 0 – 240 RPM |
| Injection Station (Clamping) | |
| Injection Clamping Force | 150 kN |
| Upper Mould Stroke | 460 mm — enables 250 mm bottle height |
| Lower Mould Stroke | 250 mm |
| Temperature Conditioning Station | |
| Temperature Regulating Core Stroke | 250 mm |
| Temperature Regulating Barrel Stroke | 230 mm |
| Stretch-Blow Station | |
| Blowing Clamping Force | 120 kN |
| Blow Core Stroke | 250 mm |
| Blow Moulding Stroke | 125 mm |
| Off-Moulding Station | |
| Take-Out Stroke | 170 mm |
| Drive & Power | |
| Drive Type | Hydraulic |
| Machine Dimensions | |
| Size (L × W × H) | 4,200 × 1,400 × 2,800 mm |
| Machine Weight | 6,000 kg |
| Mould Compatibility | |
| Mould Standard | Aoki (ASB) 100 — compatible with minimal modification |
HGY Series — Where HGY150-V3 Fits
| Parameter | HGY50-V3 | HGY150-V3 ← This | HGY50-V3-EV |
|---|---|---|---|
| Drive | Hydraulic | Hydraulic | Full Servo-Electric |
| Injection Capacity | 188 g | 315 g | 183 g |
| Injection Pressure | 160 MPa | 174 MPa | 210 MPa |
| Injection Clamp | 50 kN | 150 kN | 50 kN |
| Blow Clamp | 70 kN | 120 kN | 100 kN |
| Max Bottle Height | 200 mm | 250 mm | 200 mm |
| Upper Mould Stroke | 250 mm | 460 mm | 250 mm |
| Mould Standard | ASB-12M | Aoki 100 | ASB-12M |
| Machine Weight | 3,000 kg | 6,000 kg | 3,000 kg |
What the HGY150-V3 Produces
Thick-wall PETG cosmetic jars, tall serum bottles (200–250 mm), and wide-neck luxury containers where the HGY50-V3's 188 g injection limit or 200 mm height ceiling are insufficient. 1-cavity configurations up to 105 mm body diameter and 80 mm neck.
Oral solution bottles, eye care containers, IV fluid accessories, and medical device packaging in PET and PC where neck finish precision and wall-thickness consistency are critical compliance parameters. Multi-cavity programmes from 3 to 6 cavities.
Slim tall PET water, sports drink, and functional beverage bottles in the 200–250 mm height range — formats that exceed the HGY50-V3's 200 mm height capability. 2-cavity production with 72 mm max body diameter covers the standard tall-slim bottle range.
BPA-free Tritan baby bottles, PC laboratory containers, and reusable drinking vessels requiring the higher injection capacity (315 g) for thicker preform walls and the 150 kN clamping force for precision PC mould closure.
Core Engineering Features
460 mm Upper Mould Stroke — Tallest Bottles in the HGY50/150 Range
The 460 mm upper mould stroke is the mechanical enabler of the 250 mm maximum bottle height — nearly double the HGY50-V3's 250 mm upper stroke enabling 200 mm bottles. Taller mould travel is necessary to accommodate the physical height of the mould cavity plus the bottle inside it during opening. This single parameter — upper mould stroke — is what determines whether a tall slim bottle format can be produced on a given ISBM machine, making the HGY150-V3 the correct platform for any container exceeding 200 mm in height.
315 g Injection Capacity — Heavier Preforms, More Options
At 315 g, the HGY150-V3 handles preform weights that the HGY50-V3 (188 g) cannot. In practice, this matters in three scenarios: heavy 1-cavity containers (a 2.5-litre PETG cosmetic jar requires a preform significantly heavier than a 2.5-litre PET water bottle); thick-wall multi-cavity programmes (4-cavity 400 ml PETG jars where each preform weighs 70 g); and Tritan baby bottles (BPA-free Tritan requires denser preforms than standard PET for equivalent wall performance).
Aoki (ASB) 100 Mould Compatible — Protect Tooling Investments
The Aoki 100 mould standard is widely deployed across Korean and Asian pharmaceutical, cosmetic, and personal care ISBM facilities — many operations built mould libraries around ASB machines over the past 20 years. The HGY150-V3's Aoki 100 compatibility allows these operations to transfer existing mould tooling without rebuilding cavity dimensions, neck finish tooling, or core pin geometry. Korea Ever-Power reviews mould drawings at quotation stage to confirm transfer feasibility.
150 kN Injection / 120 kN Blow — Larger Cavities, Higher Confidence
The 150 kN injection clamping force (3× the HGY50-V3) and 120 kN blowing clamping force (vs 70 kN) provide the mould closure forces required for the larger cavity dimensions and heavier preforms of the HGY150 range. Higher clamping force directly reduces the risk of mould flash at the parting line — particularly important in pharmaceutical vial and eye dropper production where parting-line marks are a reject criterion.
Dedicated Conditioning Station — Barrel & Core Control
The HGY150-V3 includes an independent temperature conditioning station with separate barrel stroke (230 mm) and core stroke (250 mm) — allowing precise temperature profiling of the preform body before the blow station. This independent station is particularly valuable for PETG and PC resins, which require tighter temperature windows than PET for consistent biaxial orientation, and for thick-wall preforms where the additional conditioning time improves through-wall temperature uniformity before blowing.
One-Step ISBM Quality — Same Process Advantages as HGY50
The HGY150-V3 shares the fundamental ISBM quality advantages of all HGY-series machines: one-step process from residual injection heat, no preform storage or surface scuffing, biaxial molecular orientation producing wall-thickness variation under 0.05 mm, glass-like clarity in PET and PETG, and neck finish precision suited to pharmaceutical and cosmetic applications — now available for the taller, heavier, and more demanding container formats the HGY50 platform cannot reach.
About Korea Ever-Power
Korea Ever-Power (Guangdong Henggang Machinery) is a dedicated ISBM machine manufacturer with over 20 years of specialised experience and a 20,000 m² production facility. The HGY150-V3 is Korea Ever-Power's mid-range 3-station platform — designed for operations that have outgrown the HGY50's injection capacity and bottle height limits, or that require Aoki 100 mould compatibility. Korea Ever-Power designs and manufactures ISBM moulds, provides on-site commissioning and operator training, and offers remote PLC diagnostic support. Key components: Parker hydraulic valves, AirTAC pneumatics, NSK bearings.
✅
Each HGY150-V3 is production-tested on representative cavity configurations — injection weight, clamping forces, conditioning station temperatures, cycle time, and wall thickness confirmed before shipment.
🔧
Korea Ever-Power designs new Aoki 100 format moulds for the HGY150-V3 and reviews existing Aoki 100 mould drawings for transfer compatibility. 3D prototype before steel cutting.
📚
On-site installation, conditioning station temperature profile setup, and two-day operator training. Remote PLC diagnostic support available post-commissioning.
🚀
Machine + Aoki 100 mould + oil-free air compressor (15–22 kW, 3.5 MPa) + chiller quoted as complete turnkey. Single-contact project delivery.
Frequently Asked Questions
What is the primary reason to choose the HGY150-V3 over the HGY50-V3?
Three reasons, and usually one of them applies: (1) Your shot weight exceeds 188 g — the HGY50-V3's theoretical injection ceiling — which happens with thick-wall PETG jars, heavy 1-cavity containers, or certain Tritan formats. (2) Your bottle height exceeds 200 mm — the HGY50-V3's maximum, which rules out tall slim beverage bottles, elongated pharmaceutical containers, and luxury cosmetic decanters in the 200–250 mm height range. (3) You have existing Aoki 100 mould tooling — the HGY150-V3 is Aoki 100 compatible; the HGY50-V3 uses ASB-12M. See all 3-Station ISBM models.
Can I transfer my existing Aoki (ASB) 100 moulds to the HGY150-V3?
Yes — the HGY150-V3 is engineered to be compatible with the Aoki (ASB) 100 mould standard. Transfer typically requires minimal modification. Korea Ever-Power reviews your mould drawings at the quotation stage to confirm transfer feasibility and identify any adaptation required before order confirmation. Provide mould drawings, cavity count, and bottle specifications when requesting a quotation.
What does the dedicated temperature conditioning station add to the process?
The conditioning station — with separate barrel stroke (230 mm) and core stroke (250 mm) — allows the preform body temperature to be precisely adjusted between injection and blowing without changing the neck temperature. This independent temperature management is critical for PETG and PC resins, which have narrower blow temperature windows than PET, and for thick-wall preforms where the centre of the preform wall needs additional conditioning time to reach the correct stretch temperature before blowing. The result is more consistent wall thickness distribution, particularly in the base and shoulder regions.
What floor loading does the HGY150-V3 require?
At 6,000 kg and 4,200×1,400 mm footprint, the HGY150-V3 applies a distributed floor load of approximately 1,000–1,100 kg/m². Most reinforced concrete industrial floors (200 mm+ slab with standard industrial specification) accommodate this without modification. Korea Ever-Power provides the machine weight distribution drawing and levelling pad specifications for your structural engineer to review before installation.
What resins does the HGY150-V3 process?
PET (standard and high-IV), PETG (thick-wall cosmetic jars at 90–100°C conditioning), PC (high-temperature applications), and Tritan (BPA-free baby bottles, reusable drinkware). The 315 g injection capacity makes the HGY150-V3 particularly suitable for thick-wall PETG and heavy-preform Tritan applications where the HGY50-V3's 188 g limit is exceeded. PP processing is possible with optional high-temperature barrel configuration.
What is the typical cycle time on the HGY150-V3?
Typical cycle time is 14–22 seconds per shot depending on cavity count, container volume, preform weight, and resin. Heavier preforms and PETG/PC resins require longer conditioning station dwell times compared to standard PET, pushing the upper end of the range. Korea Ever-Power provides cycle time estimates for specific container and cavity configurations at the quotation stage, based on your bottle drawing and preform specification.
Customer Reviews
"We transferred our entire Aoki 100 mould library — 8 mould sets — to the HGY150-V3. Korea Ever-Power reviewed every drawing and confirmed compatibility before we ordered. All 8 sets ran without modification on the machine. The 315 g injection capacity handles our heaviest PETG cosmetic jar preforms that the HGY50 never could."
"We needed a 240 mm tall slim mineral water bottle — the HGY50-V3 tops out at 200 mm. The HGY150-V3 handles this format in 2-cavity configuration with the 460 mm upper mould stroke. Cycle time is 16 seconds on our PET preform. The Korea Ever-Power team designed a new mould specifically for this bottle and it was correct on the first trial."
"Good machine for our pharmaceutical oral solution bottles. The conditioning station temperature control is notably better than our previous machine — wall thickness uniformity has improved measurably. Note that the 6,000 kg machine weight required us to add a floor anchor plate in our facility — confirm your floor loading before ordering."
"We produce Tritan baby bottles — 1-cavity configuration at 250 ml. The 315 g injection capacity handles our high-IV Tritan preform weight without any adjustment to the injection programme. Korea Ever-Power recommended the correct resin grade and screw configuration at the quotation stage. 20 months in, zero rejects due to machine-related wall thickness issues."
"We use the HGY150-V3 for PC medical device packaging — 2-cavity configuration, 35 mm neck. The 150 kN injection clamping force gives us clean parting lines every cycle, which is a hard requirement for our medical packaging GMP documentation. Ever-Power's pre-shipment testing confirmed clamping force and cycle time to our specification."
Ready to Quote the HGY150-V3?
Tell us your container height, shot weight, cavity count, resin type, and whether you have existing Aoki 100 moulds to transfer. Korea Ever-Power will provide mould feasibility review, cycle time estimate, and complete machine + mould + auxiliary package quotation within 2 business days.
Additional information
| Editor | Cxm |
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