HGA.ES-4C100

4-Cavity Enhanced Servo Stretch Blow Molding Machine  ·  PET / PETG  ·  4,600 bph  ·  Max 80 mm Body  ·  CE + ISO 9001:2015

The HGA.ES-4C100 is the 4-cavity enhanced servo machine at 100 mm pitch — delivering 4,600 bph for standard-body cosmetic and daily chemical bottles up to 80 mm body diameter and 800 ml volume. It covers the body diameter range immediately above the 76 mm pitch machines, serving the most common medium-diameter personal care bottle formats at the highest output tier in the 100 mm pitch ES series.

At 80 mm body diameter and 800 ml maximum volume, preforms on the HGA.ES-4C100 are heavier than slim-format preforms — and with four cavities producing simultaneously, any inter-cavity timing variation in the blow sequence or stretch rod advance has a fourfold effect on production lot uniformity. The ES enhanced servo drive suppresses this inter-cavity timing variance, maintaining consistent wall-thickness distribution and bottle weight across all four positions throughout extended production runs.

The 68 mm maximum neck diameter is the widest in the HGA.ES 100 mm pitch family — covering standard pump-top dispenser closures, wide flip-top caps, and the large-opening formats used in premium shampoo and conditioner bottles where a wide neck is a packaging design element. This neck range is not available on the 76 mm pitch ES machines at comparable output and exceeds what the 2-cavity HGA.ES-2C100 (also 68 mm neck, 2,400 bph) provides at lower throughput.

At 800 ml maximum volume, the HGA.ES-4C100 covers the full range of standard personal care bottle formats at 80 mm body diameter — from 100 ml travel-size through 500 ml standard retail up to 800 ml value-size or professional channel formats. The combination of 80 mm body, 68 mm neck, and 800 ml volume covers the most common shampoo, conditioner, and body wash specifications used across premium and mass-market cosmetic brands at 4-cavity output rate.

The 92-position holder provides extended infrared dwell time for standard-body preforms across all four simultaneous preform streams. At 80 mm body diameter, preforms are heavier than slim-format preforms and require more infrared residence time for consistent through-wall temperature conditioning. The 92-position holder at 100 mm pitch spacing delivers this conditioning capacity at 4,600 bph production rate without reducing heating quality for cycle speed.

At 4,600 bph and standard cosmetic bottle volumes of 200–800 ml, the HGA.ES-4C100 produces 920,000 to 3,680,000 ml of container volume per hour. For high-volume cosmetic filling operations and OEM packaging suppliers serving multiple brand clients at standard body diameter, the 4-cavity ES configuration provides the highest available throughput at 100 mm pitch with ES quality — combining output efficiency with inter-cavity consistency that standard-servo alternatives cannot match.

Commissioning the 4C100 covers 92-position holder indexing calibration, infrared zone balancing for four simultaneous standard-body preform streams, ES servo parameter setup for 4-cavity blow station timing, and inter-cavity uniformity verification from all four positions. Ever-Power's commissioning engineers complete all steps before handover, supplying first-production samples from all four cavities inspected against inter-cavity weight, wall-thickness, and dimensional uniformity specifications.

Standard and premium shampoo and conditioner in PET and PETG from 300 ml to 800 ml at 80 mm body diameter — the most common format range for personal care bottles across both mass-market and premium brand tiers. The 68 mm neck diameter covers the wide pump-top and flip-top closure standards used in premium personal care packaging. 4-cavity output at 4,600 bph serves high-volume filling lines and OEM suppliers with large concurrent order volumes.

Standard body wash and shower gel in PET and PETG from 200 ml to 800 ml at 80 mm body diameter. High-volume body wash filling lines require 4-cavity throughput to meet fast-moving consumer goods supply chain production schedules. The 80 mm body diameter covers the standard round and oval body wash bottle profiles used across major personal care brand packaging specifications.

Standard daily chemical bottles — liquid soap, hand wash, cleaning spray bases, and personal hygiene products — from 200 ml to 800 ml at 80 mm body diameter in PET. The 68 mm neck accommodates the wide pump-top and trigger-spray adapter necks used in daily chemical formats. High-volume daily chemical filling operations where 4-cavity standard-body output is the production constraint.

OEM packaging suppliers producing standard-body PET and PETG bottles for multiple cosmetic and daily chemical brand clients — shampoo, conditioner, body wash, and daily chemical in 200 ml to 800 ml across concurrent brand SKUs. The 4-cavity ES configuration at 4,600 bph provides the per-shift volume required to serve large concurrent client order books at the ES quality standard that premium brand clients specify.

Blowing pressure: 35 kg/cm² · Min. flow: 4,000 L/min · Oil-free type required for cosmetic and personal care bottle production

Cooling water: 8–12 °C · Min. flow: 30 L/min · Stable temperature for consistent 4-cavity quality at standard-body production rate

Operating pressure: 7 kg/cm² · Flow: 800 L/min · For preform conveying, cooling air, and mold actuation across 4 cavities at 100 mm pitch

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"We run standard shampoo and conditioner from 300 ml to 800 ml at 78 mm body diameter for several FMCG clients. The HGA.ES-4C100 at 4,600 bph is the right machine for our weekly production volume. We moved from a 2-cavity machine at the same pitch — the jump to 4-cavity nearly doubled our output and the inter-cavity weight uniformity from the ES drive is visibly better than what we had with the standard-servo 2-cavity. Running since Q2 2023."

Machine: HGA.ES-4C100

"We produce premium PETG body wash at 500 ml and 700 ml — 80 mm body, 68 mm pump-top neck, optical clarity required for the brand. All four cavities produce consistent clarity. The 92-position holder gives adequate dwell time for our PETG grade at 100 mm pitch; we had concerns about heating consistency before commissioning but the zone calibration the Ever-Power engineer performed on site resolved it completely."

Machine: HGA.ES-4C100

"We manufacture hand wash and liquid soap from 400 ml to 800 ml in PET at 80 mm body for daily chemical retail distribution. The 68 mm neck covers our pump-top dispenser closure. 4-cavity output meets our production schedule. Machine performance has been stable since commissioning with no significant downtime in eight months. After-sales remote support response has been good when we needed parameter guidance."

Machine: HGA.ES-4C100

"We operate two HGA.ES-4C100 machines for our OEM cosmetic bottle supply line. 4,600 bph per machine is adequate for our combined client volumes at the 80 mm body diameter range. One note: the 62.5 KW maximum heating power requires a dedicated electrical circuit — plan your electrical infrastructure for this before installation. The Ever-Power technical team provided electrical specification documents in advance, which helped us plan correctly."

Machine: HGA.ES-4C100

Q1: When should I choose the 4C100 over the 4C76 or the 2C100?

Choose the 4C100 when your bottle body diameter is between 68 mm and 80 mm and your output target requires 4-cavity throughput. The HGA.ES-4C76 covers body diameters at or below 68 mm with slightly higher bph; the HGA.ES-2C100 covers the same body diameter range at 2,400 bph with simpler 2-cavity process setup. Select the 4C100 when 2-cavity throughput is the production constraint and body diameter rules out the 76 mm pitch machines.

Q2: The 4C100 has 800 ml maximum volume while the 2C100 has only 500 ml. Why is the volume higher on the 4-cavity model?

The 2-cavity HGA.ES-2C100 and 4-cavity HGA.ES-4C100 share the same 100 mm pitch and 80 mm maximum body diameter. The difference in maximum volume (500 ml vs 800 ml) reflects the stretching stroke and mold-open distance: the 4C100 has a longer 350 mm stretching stroke versus the 2C100's configuration, allowing taller bottle production and therefore higher achievable volume at the same body diameter. The 4C100 is not simply a doubled-up 2C100 — it is a separately optimised machine configuration for 4-cavity high-output production at this pitch.

Q3: What electrical supply is required for the 62.5 KW maximum heating power?

The 62.5 KW maximum heating power is the installed infrared system capacity. Standard operating heating power is 21 KW — significantly lower than maximum. However, the electrical supply circuit must be rated for 62.5 KW peak demand. This typically requires a dedicated electrical circuit with appropriate cable rating, circuit breaker, and panel capacity. Ever-Power provides the full electrical specification before purchase — present it to your facility electrician for infrastructure planning before finalising the installation design.

Q4: Can PETG be processed at 4-cavity production rate on this machine?

Yes. The 92-position holder provides adequate infrared dwell time for consistent PETG conditioning at 80 mm body diameter preform weights. PETG zone profiles require careful calibration at the narrower processing temperature window PETG demands — this is handled during commissioning. Contact Ever-Power with your PETG grade datasheet before ordering for a pre-commissioning zone profile assessment specific to your resin.

Q5: What is the machine footprint?

4,170 mm (L) x 1,930 mm (W) x 2,340 mm (H), 4,000 kg. Confirm floor load capacity for 4,000 kg. Allow lateral clearance on both sides for 4-cavity mold change-over at 100 mm pitch, space for the bottle outlet conveyor and collection system, and access for auxiliary equipment positioning. The 2,340 mm height fits standard industrial ceiling clearances.

Q6: What after-sales support is available?

Remote technical support during business hours. 5-year spare parts availability commitment. On-site engineer dispatch for faults not resolvable remotely. The 4-cavity ES commissioning engineer is available for follow-on visits if inter-cavity uniformity issues arise during production ramp-up.

Same pitch and body diameter range in 2-cavity ES configuration — 2,400 bph with simpler process setup for operations where 4-cavity throughput is not required.

View HGA.ES-2C100 →

Same 4-cavity ES configuration at 76 mm pitch for slim bottles up to 68 mm body — higher bph at smaller body diameter for operations where the 100 mm pitch body range is not required.

View HGA.ES-4C76 →

Browse the complete Ever-Power HGA cosmetic and daily chemical blow molding series across all cavity counts and pitch configurations.

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