IBM PROTEIN POWDER JAR · PP WIDE-MOUTH · SPORTS NUTRITION · ZQ80 ZQ110 · KOREA EVER-POWER
IBM for Protein Powder
Container Production: PP Wide-Mouth Jar Guide
Protein powder containers — whey protein jars, plant protein tubs, BCAA powder containers and pre-workout supplement tubs — are the highest-volume large-format IBM container application in the sports nutrition market. Wide-mouth PP IBM jars from 1,000ml to 5,000ml produced on Korea Ever-Power ZQ80, ZQ110 and ZQ135 machines deliver the structural stiffness, mouth OD precision and PP food contact compliance that global sports nutrition brand OEM programmes require.
1,000ml – 5,000ml Sports Nutrition
ZQ80 • ZQ110 • ZQ135 IBM
KOREA EVER-POWER · ANSAN-SI, GYEONGGI-DO · JULY 2026
PROTEIN POWDER IBM JAR · KEY SPECIFICATIONS
VOLUME RANGE
1,000ml – 5,000ml
IBM protein powder jar range: 1,000ml (1kg whey protein, ZQ110, 2 cavities) through 5,000ml (5lb sports nutrition tub, ZQ135, 1–2 cavities). Core global sports nutrition retail formats: 1,000ml, 2,000ml and 2,270ml (5lb equivalent). Korean domestic: 1,000ml and 2,000ml formats for Korean health supplement retail (GNC Korea, Lotte Mart sports nutrition)
MOUTH DIAMETER
89mm – 120mm OD
Protein powder jar mouth diameter: 89mm OD (1,000ml standard scoop-access), 100mm OD (2,000ml and 2,270ml for scoop storage inside lid), 120mm OD (3,000–5,000ml large-format sports nutrition tub). IBM core rod controls mouth OD at ±0.05mm for consistent PP screw lid or snap-on closure fitment and airtight protein powder moisture seal
PP STIFFNESS REQUIREMENT
Homopolymer PP
Protein powder jar wall stiffness: PP homopolymer (flexural modulus 1,600–1,800 MPa, MFR 5–10 g/10min) required for 2,000–5,000ml sports nutrition tubs at 6–8 pallet stacking layers in gym retail and online fulfilment warehouse. PP RCP (lower modulus 1,300–1,500 MPa) is not suitable for large protein powder jar at maximum stacking load — PP homopolymer is standard Korea Ever-Power specification for all protein powder IBM jar ≥1,000ml
ZQ RECOMMENDATION
ZQ80 / ZQ110 / ZQ135
ZQ80 (800 KN): 1,000–1,500ml protein powder jar (2 cavities). ZQ110 (1,100 KN): 1,500–2,500ml protein powder jar (1–2 cavities). ZQ135 (1,350 KN): 2,500–5,000ml large-format sports nutrition tub (1–2 cavities). All ZQ protein powder jar moulds at Korea Ever-Power Ansan-si H13 steel, 0.01mm cavity dimension tolerance
SECTION 01
Why IBM PP Jar is Preferred for Protein Powder and Sports Nutrition
Protein powder containers are the largest-volume IBM container category by individual jar size, requiring IBM machines with higher clamping force and injection capacity than cosmetic or pharmaceutical IBM applications. Korea Ever-Power’s ZQ80, ZQ110 and ZQ135 IBM machines are specifically suited to protein powder jar production at 1,000–5,000ml, delivering PP homopolymer wide-mouth jars with no base seam, ±0.05mm mouth OD and structural wall stiffness meeting global sports nutrition brand warehouse and retail requirements.
IBM vs EBM HDPE for Protein Powder Jar
EBM HDPE protein powder containers dominate the global sports nutrition market at the entry-to-mid price point (GNC, Optimum Nutrition standard HDPE tubs, Amazon basics protein containers). IBM PP protein powder jars compete with EBM HDPE at the mid-premium to premium sports nutrition tier for four reasons. No parting line on jar body: protein powder brand shrink sleeve label (full-body sleeve covering jar body from lid to base) achieves smoother adhesion and more uniform shrinkage on IBM PP jar body (no parting line ridge interrupting shrink sleeve contact) versus EBM HDPE jar (parting line ridge under shrink sleeve creates a visible shadow line on gym retail display under shelf spotlight). PP monomaterial recyclability: sports nutrition brands with EU PPWR and Korean EPR sustainability commitments prefer PP IBM protein jar (“PP #5 monomaterial, recyclable” on label) over HDPE EBM (different polymer recyclability stream, reducing single-brand protein container recyclability communication). IBM PP interior surface quality: protein powder scoop extraction from IBM PP jar interior at Ra ≤0.4μm (smooth PP wall) leaves significantly less protein powder residue adhered to jar wall than EBM HDPE interior at Ra 0.5–1.0μm (rougher die-line surface), reducing protein powder product waste per jar. Mouth OD precision: IBM ±0.05mm versus EBM ±0.15–0.30mm — IBM PP protein jar provides more consistent airtight screw lid seal at the protein jar mouth for moisture protection of hygroscopic protein powder during consumer use.
Protein Powder IBM Jar: Moisture and Caking Protection
Protein powder moisture ingress during consumer use and storage causes protein powder caking (powder clumping from moisture absorption), flavour degradation and microbial growth risk — making moisture barrier performance of the protein powder jar a primary functional requirement. IBM PP protein powder jar moisture protection system: PP wall MVTR (moisture vapour transmission rate) for protein powder jar at 2.0mm body wall: approximately 0.2–0.5 g/m²/day at 38°C/90% RH (ASTM E96B) — adequate for most protein powder products at ambient storage with induction foil seal as primary moisture barrier. Induction foil seal on IBM PP protein jar: the aluminium foil induction seal liner (sealed to IBM PP protein jar mouth face under the screw lid) provides near-zero MVTR barrier at the jar opening — protein powder’s primary moisture ingress path. IBM PP protein jar mouth OD ±0.05mm ensures uniform induction seal bond across the full jar mouth perimeter for complete protein powder moisture barrier at the induction seal layer. Consumer re-closure moisture seal: after first opening and induction seal removal, the protein powder consumer uses the screw lid for repeated jar re-closure. IBM PP protein jar screw thread (continuous thread, 100mm OD, 400 thread standard for protein tub) provides consistent lid application torque and consistent compression of the inner lid liner against the IBM PP protein jar neck face for adequate repeated-use moisture re-seal.
SECTION 02
PP Grade and Wall Engineering for Large-Format Protein Powder IBM Jar
| JAR FORMAT | PP GRADE | BODY WALL TARGET | JAR WEIGHT |
|---|---|---|---|
| 1,000ml (1kg protein) | PP homopolymer MFR 8–12 g/10min; LG Chem H5300 or equivalent FDA 21 CFR | 1.8–2.2mm body mid-section | 55–70g |
| 2,000ml (2kg protein) | PP homopolymer MFR 5–10 g/10min; high stiffness grade (flexural modulus ≥1,700 MPa for 2kg stacking load) | 2.2–2.8mm body mid-section | 90–115g |
| 2,270ml (5lb / 2.27kg) | PP homopolymer MFR 5–8 g/10min; highest stiffness grade for global 5lb protein tub stacking (6–8 layers in gym retail) | 2.5–3.2mm body mid-section | 105–135g |
| 5,000ml (5kg / 11lb) | PP homopolymer MFR 4–7 g/10min ultra-high stiffness; ribbed body design recommended for sidewall buckling resistance at 5kg fill weight | 3.0–4.0mm body + ribs | 180–240g |
SECTION 03
Protein Powder Jar Closure: Screw Lid, Snap-On and Moisture Seal Design
Screw Lid Closure for IBM Protein Powder Jar
Standard global sports nutrition protein powder jar screw closure: continuous thread (CT) PP screw lid at 89–120mm OD with internal foam or flowed-in liner for repeated-use protein jar moisture re-seal. IBM PP protein jar CT neck specification: thread pitch for large-diameter protein jar (89–120mm OD) is typically a modified deep-thread pitch (8–12mm thread pitch, 2-start) providing fast quarter-turn lid application for gym consumer rapid access to protein powder at point of use. IBM neck OD ±0.05mm across all ZQ protein jar cavity production ensures consistent screw lid application torque at protein brand automated filling line sealing station (lid application torque typically 12–25 Nm for 100mm OD protein powder screw lid — IBM ±0.05mm OD variation produces lid torque variation of ±0.8–1.5 Nm, within protein brand filling line torque specification). Tamper-evident band on protein jar screw lid: breakaway TE skirt engaged on IBM PP protein jar TE ledge below neck thread confirms protein jar first-opening tamper evidence — important for global sports nutrition retail where protein powder counterfeit or adulteration is a brand concern in Asian and emerging market distribution channels.
Snap-On Lid for IBM Protein Powder Jar
Snap-on (press-on / lever-off) PP lids are an alternative to screw lids for IBM protein powder jars, offering faster consumer access (no rotation required, single downward press to close, single lever action to open) preferred by athletes consuming protein powder at gym with one hand. IBM PP protein jar snap-on lid groove: Korea Ever-Power designs IBM PP protein jar snap-on groove (circumferential bead on jar neck exterior at 89–120mm OD) at the injection station, producing snap-on groove at ±0.05mm OD for consistent snap-on lid retention force (protein brand snap-on lid target: 20–40 N removal force for consumer lever-off at one hand). Snap-on lid moisture seal: the snap-on lid inner liner (PE foam or TPE gasket) compresses against the IBM PP protein jar neck top face on closure, providing repeated-use moisture re-seal after induction foil seal first-opening removal. Snap-on protein jar closure is particularly popular in Korean sports nutrition market (Korean gym-going consumer preference for easy single-hand protein jar access at gym bag retrieval) and in Australian and UK sports nutrition retail where gym convenience packaging is a premium sports nutrition brand differentiator.
SECTION 04
Protein Powder IBM Jar: Stacking Load, Drop Test and Structural Specification
Pallet Stacking Load for Protein Powder IBM Jar
Global sports nutrition protein powder jar warehouse stacking loads are among the highest per-unit stacking stresses in food supplement packaging due to the combination of large jar size (1,000–5,000ml) and high fill weight (1–5kg protein powder per jar). Stacking stress calculation for 2,270ml IBM PP protein jar (standard 5lb whey protein tub): filled jar weight approximately 2.8kg (protein powder bulk density 0.5–0.6 g/ml at 2,270ml fill, plus IBM PP jar weight 110–135g). Pallet stacking at 6 layers (gym retail standard): bottom jar bears 5 layers’ filled-jar weight from above = 5 × 2.8kg × carton packing configuration. If 6 jars per carton layer × 6 stacking layers: bottom carton bottom-jar stacking load approximately 6 × 5 × 2.8 = 84kg distributed over single jar base area. IBM PP protein jar must resist this stacking load without sidewall buckling or base deformation during warehouse storage and transport. Korea Ever-Power protein jar IBM structural validation: ZQ110 2,270ml protein jar production sample (PP homopolymer, 2.5–3.0mm body wall) tested at Korea Ever-Power Ansan-si by applying 85kg vertical load to jar mouth-to-base axis at ambient temperature — IBM PP protein jar passes without visible sidewall buckling or base deflection >2mm at this load, confirming structural adequacy for global gym retail pallet stacking requirements.
Drop Test and E-Commerce Distribution Specification
Sports nutrition protein powder brands selling through e-commerce (Amazon, iHerb, Korean Coupang, Korean health supplement platform HiMart) require IBM PP protein powder jars to withstand e-commerce courier parcel drop impacts without jar failure (crack, split or base puncture) that would result in protein powder spillage inside courier parcel and consumer complaint. E-commerce drop test for IBM PP protein jar: ISTA 2A or ASTM D5276 drop test protocol (carton drop at 1.0–1.2m drop height, all six face orientations including corner drop). IBM PP protein jar at 2.5–3.0mm body wall and PP homopolymer material (Izod notched impact strength 20–40 J/m at 23°C for PP homopolymer) provides adequate drop impact resistance for e-commerce parcel distribution at standard single-unit boxing (IBM protein jar in individual carton with air-pillow void fill or corrugated insert). PP homopolymer impact note: PP homopolymer impact resistance decreases at low temperature (0–10°C) due to PP’s brittleness transition near 0°C — protein brands distributing through cold-chain or cold-climate winter courier routes (Korea winter courier temperatures can reach −5 to −10°C in package transit) should validate IBM PP protein jar drop performance at −5°C to confirm adequate cold-temperature impact resistance. Korea Ever-Power recommends PP impact-modified copolymer or PP block copolymer (slightly lower stiffness but significantly improved low-temperature impact) for protein powder IBM jar programmes targeting cold-climate distribution markets where cold-drop performance is a primary packaging risk.
SECTION 05
IBM Protein Powder Jar Output: ZQ80, ZQ110 and ZQ135 Production Data
| FORMAT | ZQ MODEL | CAVITIES | JARS/HOUR | JARS/DAY (16HR) |
|---|---|---|---|---|
| 1,000ml 1kg whey protein jar (PP white) | ZQ80 | 2 | ~360 | ~5,760 |
| 2,000ml 2kg protein tub (PP black or white) | ZQ110 | 2 | ~220 | ~3,520 |
| 2,270ml 5lb protein tub (PP black or white) | ZQ110 | 1–2 | ~160–280 | ~2,560–4,480 |
| 5,000ml 5kg sports nutrition tub (PP) | ZQ135 | 1 | ~80–100 | ~1,280–1,600 |
SECTION 06
Global Sports Nutrition Protein Jar IBM: Korean and Export Market Supply
Korean Sports Nutrition IBM Protein Jar Market
The Korean sports nutrition market (estimated KRW 700–900 billion in 2026, growing 12–18% annually driven by Korean gym culture, Korean MZ generation health supplement adoption and Korean celebrity athlete endorsement of protein supplement brands) represents a significant and growing IBM protein powder jar demand in Korea. Korean sports nutrition protein jar formats: 1,000ml (Korean domestic single-use protein programme: 1kg whey or plant protein) and 2,000ml (Korean gym economy-size protein tub for regular gym-going consumers). Korean sports nutrition brands: Nuzest Korea, MuscleBlaze Korea distribution, domestic brands ProFit Korea and Muscle TECH Korea local OEM — all using IBM PP protein jars for Korean gym retail (GNC Korea, Decathlon Korea, YG Entertainment-affiliated sports brand retail). Korea Ever-Power provides Korean sports nutrition brand protein jar IBM from ZQ80 and ZQ110 Ansan-si production with Korean MFDS food contact compliance documentation for Korean supplement health functional food registration as applicable to protein supplement container supply.
Global Protein Jar IBM OEM: FDA, EU and Sustainability
Global sports nutrition protein powder brands (Optimum Nutrition, Myprotein, BSN, Cellucor, Korean export brands) sourcing IBM PP protein jars for global market supply require Korea Ever-Power to provide compliance documentation spanning multiple global food supplement regulatory frameworks. FDA 21 CFR 177.1520 (PP food contact, US market); EU Regulation 10/2011 Declaration of Compliance (EU market, including UK post-Brexit UKCA food contact); Australian FSANZ Standard 1.4.1 (food packaging standards, Australian sports nutrition market); Korean MFDS food contact plastic standard (Korean domestic and Korean K-export). PP monomaterial protein jar sustainability: major global sports nutrition brands (Myprotein, Bulk Powders) publicly committed to PP monomaterial protein tub as their primary packaging sustainability initiative under EU PPWR 2030 recyclability targets and their own corporate ESG packaging commitments. IBM PP protein jar (PP #5 monomaterial body + PP screw lid = mono-material PP protein tub system) achieves the highest recyclability designation under EU PPWR 2030 framework for large-format sports nutrition plastic container, supporting sports nutrition brand sustainability communication on protein tub label (“100% PP, recyclable where facilities exist”) for EU and UK gym retail sustainability-aware consumer base.
ENGINEERING FAQ
Protein Powder IBM Jar Engineering Questions
Q 01
Can Korea Ever-Power produce IBM protein jars with external ribs or handles moulded into the jar body?
External structural ribs on IBM protein powder jar bodies are achievable on Korea Ever-Power ZQ IBM machines and provide two engineering benefits for large-format protein tubs: sidewall buckling resistance under stacking load (ribs increase second moment of area of jar wall cross-section, significantly improving resistance to outward buckling under vertical compressive stacking load at equivalent jar body weight versus un-ribbed design) and consumer grip (circumferential grip ribs on the large-diameter protein tub body allow one-hand or two-hand carrying at 2kg+ fill weight without jar slipping). IBM rib design on Korea Ever-Power ZQ protein jar blow mould: ribs are machined as inward-projecting grooves in the IBM blow mould cavity interior surface. During ZQ blow station inflation, the PP preform presses outward against the blow mould cavity interior, forming the rib (outward projection on jar exterior surface) by filling the rib groove in the blow mould cavity. IBM rib geometry constraints: rib depth maximum approximately 6–10mm at protein jar body (limited by PP preform wall contact pressure at blow ratio 1.1–1.5:1 of protein jar — deeper rib requires higher blow pressure to fill rib groove cavity). Rib width minimum 8mm for clean PP preform wall contact without air entrapment in narrow rib groove. Korea Ever-Power has designed and produced ribbed IBM PP supplement and protein jars for Korean and global supplement brand customers, confirming rib geometry, PP wall thickness behind ribs and stacking load improvement through ZQ IBM protein jar structural validation at Ansan-si mould qualification stage. Integral handle: a through-handle formed in the IBM protein jar body is not achievable by standard ZQ IBM process (handle undercut prevents IBM mould opening), but a handle grip recess (non-through, exterior grip depression) can be formed by IBM blow mould cavity geometry for protein jar ergonomic carry grip.
Q 02
What colour options are available for IBM PP protein powder jars and is black PP safe for food contact?
IBM PP protein powder jars are available in a wide range of colours for sports nutrition brand identity differentiation: white (standard, opaque white with TiO2 masterbatch 2.0–3.0%), black (sports brand premium look), grey, dark blue, red and custom brand colours. Black PP protein jar food contact safety: carbon black (CI Pigment Black 7) is the standard black pigment for PP protein powder jar and is FDA 21 CFR 178.3297 listed as an authorised colorant for food contact PP at carbon black loading ≤2.0% in PP masterbatch. EU 10/2011 restriction on carbon black in food contact PP: carbon black is not listed in EU 10/2011 Annex I Union List of authorised substances, creating a EU regulatory gap for carbon-black-coloured IBM PP protein jars sold in EU market. In practice, the EU food contact PP carbon black restriction is handled by European sports nutrition brands through EU 10/2011 Article 19 (suitable proof of compliance using EFSA risk assessment for carbon black at low migration levels into dry protein powder food contact) or by alternative black pigment (iron oxide black, CI Pigment Black 11, which is EU 10/2011 compliant for food contact PP and produces a slightly warm-tone black versus cool blue-tone carbon black). Korea Ever-Power advises protein brand customers on black PP IBM protein jar EU compliance at programme inquiry stage, providing EU 10/2011 Declaration of Compliance strategy (carbon black Article 19 or iron oxide black substitution) for European sports nutrition market supply. Korean MFDS does not specifically restrict carbon black in food contact PP at current Korean food packaging regulation (2026), making carbon black black PP IBM protein jar compliant for Korean domestic sports nutrition market.
Q 03
How does Korea Ever-Power manage ZQ IBM mould maintenance for high-volume protein powder jar production?
IBM protein powder jar mould maintenance at Korea Ever-Power Ansan-si follows a planned preventive maintenance (PPM) schedule to maintain ZQ IBM protein jar quality and production output continuity for protein brand commercial supply programmes. The protein powder jar IBM mould service life at Korea Ever-Power: H13 steel IBM protein jar mould (Korea Ever-Power standard for protein jar moulds) is rated for 2–5 million IBM cycles at protein jar IBM production conditions (PP homopolymer, barrel 220–235°C, injection pressure 800–1,200 bar, blow pressure 4–6 bar). Mould maintenance triggers: Korea Ever-Power monitors ZQ IBM protein jar mould condition at scheduled intervals (every 100,000 cycles for full mould inspection; every 500,000 cycles for dimensional check of injection cavity, core rod and blow cavity). Maintenance activities: core rod surface re-polish (Ra deteriorates from 0.025–0.05μm to 0.1–0.2μm after 500,000 IBM cycles with PP abrasion — core rod re-polish restores IBM protein jar interior surface to protein brand specification); injection cavity thread repair (thread profile wear after 1–2 million cycles on wide-mouth protein jar neck, requiring EDM re-work at Korea Ever-Power mould shop to restore thread geometry to ±0.05mm specification); blow mould cavity parting surface re-lapping (IBM blow mould parting faces wear from repeated PP contact at Station 2 — re-lapping every 500,000 cycles maintains mould seal for consistent protein jar body profile). Korea Ever-Power provides protein brand customers with mould condition inspection reports at each major service milestone (100K, 500K, 1M, 2M, 5M cycle checks), allowing protein brands to plan mould re-investment or mould refurbishment in advance of mould-end-of-life for uninterrupted protein jar IBM supply continuity.
Q 04
What is the IBM production lead time for a new 2,270ml 5lb PP protein powder jar programme on ZQ110?
A new 2,270ml 5lb PP protein powder jar programme on Korea Ever-Power ZQ110 from initial enquiry to first commercial production follows this timeline at Ansan-si. Programme inquiry to mould quotation (days 1–5): protein brand provides 3D CAD file or 2D drawing of 2,270ml protein jar (body profile, mouth OD, thread specification, rib or grip design if applicable). Korea Ever-Power Ansan-si mould engineering team reviews for IBM feasibility (blow ratio typically 1.2–1.5:1 for 2,270ml protein jar at 100mm OD mouth, body OD typically 150–160mm) and provides written mould investment quotation (typically KRW 18–28M for 2-cavity ZQ110 2,270ml protein jar mould in H13 steel) within 5 Korean business days. Mould manufacture at Ansan-si (days 5–50): Korea Ever-Power CNC machines injection cavity, core rod (x2) and blow mould cavity in H13 steel at Ansan-si mould shop. Specific to large protein jar mould: core rod OD at 100mm requires precision CNC grinding to ±0.01mm after rough machining, and injection cavity EDM thread profile machining at the wide 100mm neck requires EDM electrode fabrication step adding 3–5 days to mould manufacture versus cosmetic jar mould. Total mould manufacture: 35–45 days for 2-cavity 2,270ml protein jar mould on ZQ110. T1 mould trial (days 50–55): ZQ110 first trial (T1) at Ansan-si — 50 protein jar trial shots per cavity, dimensional measurement report, protein brand T1 sample shipment by Korean courier to protein brand packaging R&D team. T2 / FAI (days 55–65): T2 mould correction (if T1 dimensions out of specification) + first article inspection (FAI) at 50 jars per cavity, full dimensional + weight + stacking load test + colour check vs protein brand standard. Protein brand FAI approval (days 65–75): protein brand QC team reviews FAI report and sample jars; Korea Ever-Power waits for written FAI approval before commercial production order placement. First commercial production (days 75–90): commercial IBM production at ZQ110 Ansan-si at protein brand-approved PP resin lot and colour. Total programme timeline from inquiry to first commercial delivery: 75–90 days for 2,270ml 5lb PP protein jar on ZQ110 at Korea Ever-Power Ansan-si standard mould development timeline.
Q 05
Can IBM produce a protein powder jar with a window or transparent panel to show protein powder colour?
A transparent window panel in an IBM protein powder jar body is not achievable in a standard single-material single-step IBM PP process, as IBM produces a uniform single-layer PP wall across the entire jar body. Three options exist for sports nutrition brands wanting to show protein powder colour inside the jar, in increasing complexity and cost. Option 1 — Natural PP translucent jar: unpigmented PP IBM protein jar produces a milky-white translucent jar (light transmission 30–50% at 2.0–2.5mm wall) through which coloured protein powder (chocolate brown, strawberry pink, vanilla cream) is partially visible at high contrast colours, giving a visual colour impression inside the jar. This is the simplest and most cost-effective option for IBM protein jar product visibility and is used by Korean and Asian sports nutrition brands seeking partial protein powder colour visibility without the cost of full transparent jar. Option 2 — Nucleated PP semi-transparent jar: PP with nucleating clarifier (Milliken Hyperform HPN-68L) IBM protein jar at 2.0mm wall achieves light transmission 55–70% — significantly better colour visibility versus natural PP, with protein powder colour and texture clearly visible in good retail lighting. Option 3 — PCTG IBM protein jar (crystal clear): PCTG IBM protein jar on ZQ110 or ZQ135 produces a crystal-clear transparent protein tub (haze <2% at 2.0mm wall) for maximum protein powder colour and texture visibility at gym retail display. PCTG protein jar cost is significantly higher than PP IBM equivalent at large format (PCTG resin KRW 4,500–5,500/kg versus PP homopolymer KRW 1,400–1,700/kg, plus PCTG dehumidifying drying requirement on ZQ machine). PCTG IBM protein jar is justified only for ultra-premium sports nutrition brands where crystal-clear product visibility is a core brand premium differentiation strategy at flagship gym retail or specialty nutrition shop display.
Q 06
What is the annual IBM protein jar production capacity of Korea Ever-Power ZQ110 at 2,270ml 2-cavity operation?
Korea Ever-Power ZQ110 at 2-cavity 2,270ml PP protein powder jar operation (PP homopolymer, 100mm OD screw neck, 2.5–3.0mm body wall) has the following production capacity parameters. Cycle time: 8–10 seconds for 2,270ml protein jar IBM (injection fill 2.0–2.5s at PP MFR 6–8 g/10min, blow inflation and cooling 4.5–6.0s for thick-wall preform solidification, strip and index 1.0–1.5s). Output per hour (2 cavities, 9s average cycle): 2 jars × 3,600/9 = 800 jars/hour. Note: actual output is typically 10–15% below theoretical from ZQ cycle overhead (station index time, mould open/close, start-up scrap) — realistic output approximately 650–720 jars/hour at sustained commercial production conditions. Daily output at 16-hour production shift: 650 × 16 = 10,400 jars/day (conservative estimate). Annual output at 300 production days per year: approximately 3.1 million 2,270ml protein jars per ZQ110 machine. Multiple ZQ machine capacity: a protein brand requiring 5 million 2,270ml protein jars per year needs approximately 1.6 ZQ110 machines — practically, 2 dedicated ZQ110 machines at Korea Ever-Power Ansan-si can supply 6–7 million 2,270ml protein jars per year with production buffer for planned maintenance. Korea Ever-Power can discuss protein brand annual volume requirements and provide dedicated ZQ110 machine production slot commitment with quarterly rolling protein jar production schedule for protein brand supply security planning.
PROTEIN POWDER JAR IBM ENQUIRY · KOREA EVER-POWER
Planning a Protein Powder Container IBM Programme?
Korea Ever-Power provides PP IBM protein powder jar mould development, ZQ80/ZQ110/ZQ135 production and global food contact compliance for sports nutrition brand OEM supply from Ansan-si, Gyeonggi-do.
Editor: Cxm
