Машина за шприцване и разтягане HGY200-V4-B | Съвместима с японската форма AOKI-250
Maximize your cosmetic and pharmaceutical production with the HGY200-V4-B. This heavy-duty машина за шприцване и разтягане features a massive 300KN clamping force and full AOKI-250 mold compatibility. Engineered for high-viscosity resins like PCTG and Tritan, it delivers flash-free, glass-like containers up to 2.5L with a 442g shot capacity, ensuring premium quality for the Korean market.
Product Overview: Breaking the Mold Compatibility Barrier
In the highly competitive landscape of polymer container manufacturing, particularly within the cosmetic and pharmaceutical hubs of South Korea and East Asia, tooling flexibility is often the primary bottleneck. The HGY200-V4-B is Ever-Power's strategic answer to this challenge. This is a specialized, heavy-duty 4-station машина за шприцване и разтягане engineered to be fully compatible with existing Japanese AOKI-250 molds. This compatibility allows manufacturers to upgrade their aging machinery fleets without the prohibitive cost of scrapping high-value legacy molds, effectively bridging the gap between established tooling assets and modern production efficiency.
The "V4-B" designation signifies a reinforced chassis designed specifically for heavy gram-weight applications. Standard machines often suffer from "mold breathing" when processing thick-walled cream jars or high-viscosity resins like PCTG and Tritan, leading to unsightly flash. To counter this, we have engineered this unit with a massive 300KN Injection Clamping Force and an upgraded 250KN Blow Clamping Force. This superior locking pressure eliminates parting line flash—a critical requirement for premium aesthetic packaging. By integrating the entire инжекционно разтягане чрез раздуване process into a single machine, we ensure that the intrinsic viscosity (IV) of the material is preserved, resulting in containers with superior drop-impact strength and optical clarity compared to traditional two-step systems.
Technical Specifications & Heavy-Duty Performance
The HGY200-V4-B is configured with high-performance components to match the reliability of the Japanese systems it complements. We utilize servo-driven hydraulics for a 40% reduction in energy consumption compared to fixed-pump alternatives. The table below details the specific heavy-duty parameters, highlighting the increased theoretical injection capacity of 442g, which is essential for multi-cavity production of dense containers.
| Система / Компонент | Марка / Спецификация |
|---|---|
| Серво система | 3 sets of servo pump systems |
| Мощност на серво мотора | 49,2 kW (Иновация / WEICHI) |
| Система за управление (PLC) | Inovance / MIRLE (High-speed logic processing) |
| Въртене на грамофона | Yaskawa Servo (Япония) или WEICHI Servo + TSUNTIEN редуктор (Тайван) |
| Структура за формоване чрез издухване | Хидравличен цилиндър или система за амортисьор на матрицата с двоен серво мотор и компенсация за високо налягане |
| Клапан за високо налягане | Паркър (САЩ) |
| Пневматичен цилиндър | Airtak (Germany/Taiwan Technology) |
| Контрол на температурата | Integrated Control Box (High accuracy for consistent viscosity) |
| Хидравлично управление | YUKEN (Тайван) Регулиращ клапан за налягане |
| Винтово нагряване | Nano-far-infrared energy-saving heating ring (15KW) |
| Управление на инжекционния блок | Single cylinder control (Hydraulic or Servo Melt Motor options) |
| Съвместимост с мухъл | Compatible with Japanese AOKI-250 mould |
| Обща мощност | 64.2 KW |
Machine Parameters
| Параметър | Стойност |
|---|---|
| Диаметър на винта | 50 мм (стандартно) / Опции: 40, 55, 60 мм |
| Теоретичен капацитет за инжектиране | 442g (High volume capacity) |
| Сила на затягане при инжектиране | 300 кН |
| Сила на затягане при издухване | 250 KN (Upgraded for heavy molds) |
| Горен ход на матрицата | 600 mm |
| Долен ход на матрицата | 350 mm |
| Температура. Регулиране на хода на ядрото | 300 мм |
| Температура. Регулиране на хода на цилиндъра | 350 mm |
| Удар за вкъщи | 175 мм |
| Ход на сърцевината на удара | 300 мм |
| Ход на издухваща форма | 75 + 75 мм |
| Обем на резервоара за масло | 300 л |
| Размери на машината (Д*Ш*В) | 4800 x 2000 x 3800 mm |
| Тегло на машината | 13 тона |
Production Capacity: Versatility from Jars to Vials
| Количество на продукта (кухини) | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 10 | 12 |
|---|---|---|---|---|---|---|---|---|---|---|
| Максимален диаметър на бутилката (мм) | 118 | 110 | 105 | 100 | 68 | 65 | 48 | 45 | 38 | 26 |
| Максимална височина на бутилката (мм) | 280 (Increased Height) | 150 | 100 | |||||||
| Диаметър на шийката (мм) | 90 | 90 | 90 | 65 | 38 | 32 | 26 | 25 | 23 | 15 |
| Максимален обем на бутилката (мл) | 2500 | 1500 | 900 | 750 | 350 | 200 | 100 | 50 | 30 | 20 |
| Максимално тегло на бутилката (гр.) | 150 | 65 | 45 | 35 | 30 | 28 | 25 | 20 | 15 | 10 |
Как работи шприцването с раздуване и стреч?
The процес на шприцване чрез разтягане и раздуване стъпка по стъпка is what defines the optical quality and structural integrity of the final container. Unlike simple extrusion methods, the HGY200-V4-B employs a precision 4-station rotary table that meticulously controls the polymer's thermal history from pellet to finished product. This ensures biaxial molecular alignment, giving the bottle exceptional strength and clarity.
1. Станция за инжектиране
Resin is melted and injected into a precision mold to form the preform. The 300KN сила на затягане is vital here, holding the mold shut against high pressure to ensure a perfect, flash-free neck finish, which is critical for seal integrity in pharmaceutical applications.
2. Conditioning Station
The table rotates 90°. Here, the preform temperature is equalized. We can selectively heat or cool specific zones to allow for the molding of complex oval or flat shapes without wall thickness variation, a common issue in lower-end 3-station machines.
3. Stretch & Blow
A stretch rod extends the preform vertically while compressed air expands it horizontally. This biaxial stretching creates a lattice structure in the plastic, making it shatter-resistant and crystal clear. The 250KN blow clamp ensures zero parting lines.
4. Product Ejection
The finished bottle is stripped from the core rod. The HGY200-V4-B features an extended take-out stroke (175mm), enabling the automated ejection of taller bottles up to 280mm directly onto a conveyor belt without manual handling.
ISBM vs. IBM: Choosing the Right Technology
A common technical query from our clients involves the difference between injection stretch blow molding and injection blow molding. While both are "One Step" processes starting with injection, standard Injection Blow Molding (IBM) lacks the physical stretching rod; it relies solely on air pressure to blow the plastic like a balloon. This limitation restricts IBM to small, often opaque containers like pill bottles where clarity and drop strength are secondary.
In contrast, инжекционно разтягане чрез раздуване (ISBM) mechanically orients the molecules using a stretch rod. This process allows for significantly thinner walls (lightweighting) without sacrificing vertical load strength. Furthermore, compared to the "Two Step" method (reheating cold preforms), the One Step ISBM process employed by the HGY200-V4-B produces bottles with zero scuff marks, as the preforms never touch each other during transport. This touchless processing makes it the only viable choice for high-end cosmetic brands requiring glass-like aesthetics and premium shelf presence.
Complete Production Ecosystem
A manufacturing unit is only as efficient as its support system. Ever-Power provides a turnkey инжекционно разтягане чрез раздуване line, ensuring seamless synchronization between the main unit and its auxiliary components for 24/7 reliability.
High-Pressure Air Compressor
We supply specialized oil-free screw compressors (3.5 Mpa) to ensuring the blowing air is completely free of hydrocarbon contaminants, meeting strictly FDA/ISO standards for food and pharma contact materials.
Durable Transmission Parts
The rotary indexing table is the heart of the machine. We utilize high-grade alloy chains and precision gears sourced from TSUNTIEN, ensuring zero-backlash movement and maintenance-free operation for millions of cycles.
Why Partner with Ever-Power?
- ✓Immediate Tooling Savings: The HGY200-V4-B's precise compatibility with AOKI-250 molds allows you to utilize existing assets immediately, saving approximately $30,000-$50,000 in new mold fabrication costs per machine.
- ✓Superior Energy Efficiency: Our advanced Nano-far-infrared heating coils penetrate the screw barrel deeper and faster than conventional ceramic heaters, resulting in a documented 30% reduction in heating energy costs.
- ✓Global Component Reliability: We incorporate world-class components including Yaskawa servos (Japan), Parker valves (USA), and Yuken hydraulics to ensure that spare parts are easily accessible in global markets including Korea, Vietnam, and Thailand.
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Често задавани въпроси (ЧЗВ)
The primary advantage is its "Heavy-Duty" configuration, offering a robust 300KN clamping force compared to the standard 200KN. This allows for the production of heavy, thick-walled cosmetic jars without flashing or mold separation.
Yes. We have reverse-engineered the platen dimensions, daylight opening, and tie-bar spacing to match the AOKI-250 specifications exactly, making it a direct "plug-and-play" solution for your existing tooling library.
Yes, the plasticizing unit is designed with specialized geometry to process rPET. However, proper dehumidifying and drying of the resin (to below 0.05% moisture content) is strictly required to maintain bottle clarity and strength.
We recommend a daily check of the central lubrication system and cooling water flow. A monthly inspection of the hydraulic oil quality and filter elements ensures long-term stability and prevents seal wear.
Yes, we deploy expert engineers globally for on-site installation, commissioning, and staff training. We also provide lifetime remote video support for troubleshooting and parameter optimization.
The machine weighs approximately 13 tons, reflecting its robust, heavy-duty frame construction designed to minimize vibration during high-speed cycling, ensuring consistent product quality.
Cycle time depends on the product weight and wall thickness, but generally ranges from 12 seconds for small vials to 20 seconds for heavy jars. The 4-station design allows for parallel processing to optimize speed.
Yes, the machine handles high-temperature resins like PC and Tritan perfectly. The conditioning station allows for the precise thermal management needed to prevent hazing in these sensitive materials.
We offer a 12-month standard warranty on mechanical parts and major electronic components, along with lifetime technical consultation and software updates.
You can contact us directly via our website. Providing details about your bottle size, weight, and desired output will help us provide an accurate configuration and quotation quickly.
Customer Overview
"We needed to expand our capacity for heavy cream jars but couldn't afford new Japanese machines. The HGY200-V4-B accepted our existing molds perfectly. The 300KN clamping force eliminated the flash issues we had with other machines. Highly recommended for K-Beauty packaging."
Kim Min-su, Production Director, Gyeonggi-do (Late 2024)
Product: 200ml PCTG Jar | Usage: 8 Months
"The energy savings are real. We replaced an old hydraulic unit with this servo-driven machine, and our electricity bill dropped by about 35%. The bottle clarity is excellent, indistinguishable from our premium lines run on European equipment."
Lee Ji-hyun, Factory Manager, Incheon (Early 2025)
Product: 500ml Tritan Bottle | Usage: 1 Year
"We produce pharmaceutical eye drop vials (12 cavities). The machine is stable and precise. The local parts delivery is fast, and the Ever-Power team helped us optimize the cycle time down to 12 seconds."
Park Wei, Operations Lead, Busan (Late 2024)
Product: 10ml Eye Dropper | Usage: 6 Months
"Excellent service. The installation engineers were professional and taught our staff the entire процес на шприцване чрез разтягане и раздуване стъпка по стъпка. The machine is robust and runs 24/7 without issues."
Nguyen Van Tuan, Manufacturing Head, Ho Chi Minh City (Serving Korean Market)
Product: Cosmetic Lotion Bottle | Usage: 1.5 Years
"This machine is a workhorse. We utilize it for wide-mouth food jars. The conditioning station allows us to get the wall thickness perfectly even, which was a struggle with our old 3-station machines."
Choi Dong-wook, Plant Owner, Daegu (Early 2025)
Product: 1L PET Food Jar | Usage: 5 Months
Допълнителна информация
| Редактор | Cxm |
|---|
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