Máquina de moldeo por inyección, estirado y soplado HGY200-V4: Tecnología ISBM de 4 estaciones

Máquina de moldeo por inyección, estirado y soplado HGY200-V4

Maximize cosmetic jar quality with the HGY200-V4 Injection Stretch Blow Moulding Machine. Features 300KN clamping force, 4-station precision, and 40% energy savings. Perfect for heavy-wall PET containers.

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Product Overview

In the specialized field of polymer processing, the moldeo por inyección, estirado y soplado process is the gold standard for creating containers with superior optical clarity and mechanical strength. The Ever-Power HGY200-V4 represents the pinnacle of this technology, specifically engineered for manufacturers requiring high-pressure capabilities. Unlike standard units, this machine delivers a massive 300KN injection clamping force, making it uniquely qualified for molding thick-walled preforms used in premium cosmetic jars and high-pressure-resistant pharmaceutical vials.

Designed with a robust 4-station rotary indexing system, the HGY200-V4 integrates injection, temperature conditioning, stretch-blowing, and ejection into one seamless cycle. This Máquina ISBM eliminates the need for reheating preforms, preserving the intrinsic viscosity of materials like PET, PETG, and PCTG. A critical advantage for facilities with existing tooling is its compatibility with Japanese ASB-12M molds, allowing for a cost-effective upgrade path that retains the value of your legacy assets while boosting output efficiency.

Injection Stretch Blow Moulding Machine-application-1-2

Technical Specifications & Parameters

The technical architecture of the HGY200-V4 is built around stability and energy efficiency. Utilizing a servo-driven hydraulic system, it achieves a 40% reduction in energy consumption compared to traditional variable pump systems. Below are the detailed parameters derived from our engineering catalog.

Machine Technical Standards

Sistema/Componente Marca / Especificación
Sistema servo Using 3 sets of servo pump systems
Potencia del servomotor 49,2 kW (Inovance / WEICHI)
Sistema de control (PLC) Inovance / MIRLE (High processing speed)
Rotación del plato giratorio Yaskawa Servo (Japón) o WEICHI Servo + Reductor TSUNTIEN (Taiwán)
Estructura de moldeo por soplado Sistema de amortiguación de moldes con cilindro hidráulico o servomotor doble con compensación de alta presión
Válvula de alta presión Parker (Estados Unidos)
Cilindro neumático Airtak
Control de temperatura Integrated Control Box (or optional built-in system)
Control hidráulico Válvula de control de presión YUKEN (Taiwán)
Calefacción de tornillo Anillo calefactor de ahorro de energía por infrarrojo lejano nano (10 kW)
Control de la unidad de inyección Single Cylinder Control (Hydraulic or Servo Melt Motor)
Compatibilidad con moldes Compatible con el molde japonés ASB-12M
Potencia total 59.2 KW

Core Machine Parameters

Parámetro Valor
Diámetro del tornillo 50 mm (estándar) / Opciones: 40, 55, 60 mm
Capacidad de inyección teórica 310g (Range: 188 - 480 cm³)
Fuerza de sujeción por inyección 300 kN (High Pressure)
Fuerza de sujeción por soplado 200 KN (un solo lado)
Trazo del molde superior 460 mm
Recorrido del molde inferior 210 mm
Regulación de la temperatura del núcleo del golpe 250 milímetros
Regulación de temperatura del recorrido del cañón 250 milímetros
Accidente cerebrovascular de eliminación 175 milímetros
Golpe de núcleo de golpe 300 milímetros
Carrera de molde de soplado 75 + 75 milímetros
Volumen del tanque de aceite 300 litros
Dimensiones de la máquina (L*An*Al) 4800 x 2000 x 3200 mm
Peso de la máquina 13 toneladas

Production Capacity (Cavity vs. Bottle Size)

Cantidad de producto (cavidades) 1 2 3 4 5 6 7 8 10 12
Diámetro máximo de la botella (mm) 118 110 105 100 68 65 48 45 38 26
Altura máxima de la botella (mm) 210 150 100
Diámetro del cuello (mm) 83 68 68 65 55 50 40 25 23 15
Volumen máximo de la botella (ml) 2500 1500 900 750 350 200 100 50 30 20
Peso máximo de la botella (g) 150 65 45 35 30 28 25 20 15 10

¿Cómo funciona el moldeo por inyección-soplado?

Entendiendo el Proceso de la máquina de moldeo por inyección, estirado y soplado paso a paso reveals why the HGY200-V4 delivers superior quality. The 4-station design allows for precise thermal management that 3-station machines cannot achieve.

Máquina de moldeo por inyección, estirado y soplado HGY200-V4

  • 1. Estación de inyección

    Molten PET is injected into a cooled mold to form the preform. The HGY200-V4's Fuerza de sujeción de 300 KN ensures a flawless neck finish and enables the molding of thick-walled preforms without sink marks or flash.

  • 2. Temperature Conditioning Station

    The preform is transferred to a conditioning pot. This critical step adjusts the temperature profile, cooling the outer skin while keeping the core warm. This thermal gradient is essential for uniform stretching in non-round or complex shapes.

  • 3. Estación de estiramiento y soplado

    A stretch rod extends the preform axially, while high-pressure air expands it radially. This bi-axial orientation aligns the molecules, giving the final container exceptional impact strength and crystal-clear transparency.

  • 4. Estación de eyección

    The finished bottles are automatically stripped from the core rods and conveyed out. The process is entirely touchless, adhering to strict hygiene standards for pharmaceutical and food applications.

 

Difference Between Injection Stretch Blow Molding and Injection Blow Molding

While both processes produce high-quality containers, the distinction lies in the molecular structure. In Injection Blow Molding (IBM), the plastic is simply blown into shape. This is suitable for PE or PP small bottles but lacks strength for larger volumes.

El advantages of injection stretch blow moulding (ISBM), utilized by our HGY200-V4, come from the "Stretch" rod. By physically stretching the PET preform before blowing, we induce bi-axial orientation. This results in:

Superior Barrier Properties

Tighter molecular interlocking reduces gas permeability, protecting sensitive cosmetic formulas and pharmaceuticals.

Enhanced Clarity

Stretching prevents crystallization haze, resulting in glass-like aesthetics essential for premium shelf appeal.

Material Reduction

Increased strength allows for thinner walls without compromising structural integrity, reducing resin costs.

Essential Auxiliary Equipment

To ensure the HGY200-V4 operates at peak efficiency, we provide a complete turnkey solution. Integrating the correct peripherals is vital for consistent cycle times and product quality.

Oil-Free High Pressure Compressor

Unlike standard industrial compressors, our ISBM setup requires Class-0 oil-free air to prevent contamination of the bottle interior during the blowing phase. This is mandatory for FDA and GMP compliance.

Drive System: Chains, Gears & Shafts

ANSI #40 nickel-plated roller chain, hardened sprockets (ratio 1:3), and precision-ground ejes de transmisión with NSK bearings. Ensures 120° indexing accuracy within 0.05 mm.

piñón-cadena-eje de toma de fuerza

Versatile Applications of Injection Stretch Blow Moulding

The HGY200-V4 máquina de moldeo por inyección, estirado y soplado is engineered for versatility. [cite_start]Unlike standard blow molders limited to simple water bottles, our 4-station ISBM technology handles a vast array of thermoplastic materials including PET, PETG, PC, PP, and PPSU[cite: 52, 976, 1037]. This flexibility makes it the preferred choice for high-value industries requiring precision, clarity, and complex geometries.

Cosméticos de alta gama

Materiales: PET, PETG, PCTG

The cosmetic industry demands "glass-like" aesthetics with the durability of plastic. [cite_start]Our machine excels at producing thick-wall heavy-base jars, mascara bottles, and lip gloss containers[cite: 52, 979]. [cite_start]The one-step process prevents surface scratches common in two-step reheating, ensuring flawless transparency and premium shelf appeal for brands like Estée Lauder and Proya[cite: 52, 946].

  • Cream & Lotion Jars
  • Mascara & Eyeliner Vials
  • Perfume Bottles

Pharmaceuticals

Materiales: PET, PP, HDPE

Hygiene and precision are non-negotiable. [cite_start]The HGY200-V4 molding process completes the container from granule to finished bottle without human contact, meeting strict hygiene standards[cite: 944]. [cite_start]It is ideal for producing eye drop bottles, oral liquid containers, and pill bottles with precise neck finishes required for child-resistant caps[cite: 52, 983].

  • Eye Drop Vials (5ml - 30ml)
  • Medicine & Pill Bottles
  • Vaccine Containers

Baby Care & Feeding

Materiales: PPSU, PC, Tritan (BPA-Free)

Safety is paramount. [cite_start]Our ISBM machine is optimized to process high-heat resistant engineering plastics like PPSU and PC[cite: 52, 980]. [cite_start]The robust injection unit handles the high viscosity of these materials to produce durable, shatterproof baby feeding bottles and sippy cups that can withstand repeated sterilization[cite: 66, 1035].

  • PPSU Baby Bottles
  • PC Training Cups
  • Tritan Water Bottles

Food & Beverage

Materiales: PET, PP (Hot Fill)

From wide-mouth jars to specialized hot-fill containers. [cite_start]The HGY200-V4's 300KN clamping force ensures perfect sealing surfaces for wide-mouth food jars used for nuts, candy, and spices[cite: 52, 57]. [cite_start]Additionally, it can process PP for heat-resistant containers suitable for hot-filled juices and teas[cite: 978].

  • Wide-Mouth Spice Jars
  • Edible Oil Bottles
  • Hot-Fill Juice Bottles

Expert Note: Whether you are producing intricate 10ml vials or robust 2L jars, the moldeo por inyección, estirado y soplado process guarantees superior neck precision and wall thickness distribution compared to extrusion blow molding.

botella-8 botella-6
botella-2 botella-1

 

Inyección-estirado-soplado para 1

Why Choose Ever-Power for Your ISBM Needs?

In a market flooded with options, Ever-Power stands out by bridging the gap between high-cost Japanese machinery and low-reliability alternatives. Our One Step Blow Molding Machine line is built for the long haul.

  • ✔
    ASB-12M Compatibility: We respect your past investments. Our machine accepts standard ASB-12M molds, allowing you to switch vendors without scrapping expensive tooling.
  • ✔
    Heavy-Duty Architecture: With a 13-ton structural weight and 300KN clamping force, we don't just mold standard bottles; we mold heavy, complex, and asymmetric containers that cause lighter machines to fail.
  • ✔
    Component Transparency: We use global Tier-1 components (Yaskawa, Parker, NSK) and make the bill of materials available to you. Maintenance is simple, with parts available worldwide.
  • ✔
    Energy Efficiency: Our proprietary nano-infrared heating and servo-hydraulic systems reduce electricity bills by up to 40%, directly impacting your bottom line.
  • fábrica-5 fábrica-3
    fábrica-4 fábrica-2

    certificación-1

What Our Customers Say

"We switched to the HGY200-V4 for our premium cream jar line. The 300KN clamping force made a huge difference. Our previous machines had flash issues with thick walls, but this unit produces clean, seamless jars every cycle. The energy savings are real, about 35% less than our hydraulic units."

Park Ji-hoon, Production Director
Cosmetic Packaging Solutions, Gyeonggi-do (Mid 2024)

"I was skeptical about the ASB mold compatibility, but it worked perfectly. We moved our 20ml eye drop bottle molds to the Ever-Power machine with zero modifications. The cycle time is stable at 12 seconds for 12 cavities. Very impressive ROI."

Kim So-young, Factory Manager
PharmaPlast Korea, Incheon (Late 2023)

"Service support is what matters to us. When we had a servo setting issue, the engineer video-called us immediately and solved it in 20 minutes. The HGY200 is running 24/7 producing baby bottles in PPSU. The temperature control is precise enough for these sensitive materials."

Lee Min-ho, Operations Lead
SafeBaby Products, Busan (Early 2024)

"We needed a machine for wide-mouth food jars. The HGY200-V4 handles the heavy preforms easily. The clarity of the PET is excellent because of the 4-station conditioning. It looks just like glass but without the breakage risk."

Choi Hyun-woo, Packaging Engineer
FreshFoods Logistics, Daegu (Mid 2024)

"The logistics were smooth. The machine arrived in Busan well-crated. Installation took 3 days. It is a heavy, solid piece of equipment, not flimsy like some others we tested. Highly recommended for heavy-duty applications."

Jung Woo-sung, CEO
WooSung Plastics, Ulsan (Late 2024)

Preguntas frecuentes (FAQ)

Q: Can the HGY200-V4 process materials other than PET?

A: Yes. While PET is standard, the machine's robust screw design and temperature control allow it to process PC (Polycarbonate), PP (Polypropylene), PETG, PCTG, and Tritan effectively. Different materials may require specific screw geometries, which we can supply.

Q: What is the benefit of the 4-station design over 3-station machines?

A: The 4th station is a "Temperature Conditioning" station. In 3-station machines, the preform goes directly from injection to blowing. The 4-station process allows us to adjust the preform's thermal profile (heating the body, cooling the neck) before stretching, which is critical for non-round bottles, oval jars, and ensuring uniform wall thickness.

Q: How does the "One Step" process save energy?

A: In a Two-Step process, preforms are cooled to room temperature and then reheated from scratch, wasting massive amounts of thermal energy. The One Step ISBM machine utilizes the residual heat from the injection phase, requiring only minor temperature adjustments, reducing overall energy consumption by approximately 40%.

Q: Is the machine compatible with ASB molds?

A: Yes, the HGY200-V4 is engineered to be compatible with Japanese ASB-12M molds. This allows you to transfer existing production lines to our machine without incurring new tooling costs.

Q: What is the daily maintenance routine for this machine?

A: Daily maintenance involves checking the automatic lubrication system levels, inspecting the chiller water flow, and draining moisture from the air compressor filters. The servo systems are largely maintenance-free.

Q: Can this machine produce wide-mouth jars?

A: Absolutely. With a 300KN clamping force, the HGY200-V4 is specifically optimized for wide-mouth jars (up to 83mm neck diameter in single cavity) commonly used in cosmetics and food packaging.

Q: What is the warranty period?

A: We offer a standard 12-month warranty on the main machine and core components (PLC, Servo Motors, Hydraulic Pumps). Extended warranty packages are available upon request.

Q: Do you provide installation and training in South Korea?

A: Yes, we send experienced engineers to your facility for installation, commissioning, and staff training. We ensure your team is proficient in operation and basic troubleshooting before we leave.

Q: What is the maximum cavity number for small bottles?

A: For small vials (e.g., 10-20ml eye drops or vaccine bottles), the HGY200-V4 can be configured with up to 12 cavities, maximizing production output.

Q: How do you handle spare parts delivery?

A: We maintain a stock of critical spare parts (heaters, seals, sensors). For standard components like Parker valves or Yaskawa drivers, we use global part numbers so you can source them locally or we can ship them via express courier within 48 hours.

Información adicional

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