{"id":336,"date":"2026-02-12T03:26:45","date_gmt":"2026-02-12T03:26:45","guid":{"rendered":"https:\/\/isbm-blow-molding.com\/?post_type=product&p=336"},"modified":"2026-02-12T05:57:52","modified_gmt":"2026-02-12T05:57:52","slug":"injection-stretch-blow-moulding-machine-hgy200-v4-b-compatible-with-japanese-aoki-250-mould","status":"publish","type":"product","link":"https:\/\/isbm-blow-molding.com\/tr\/product\/injection-stretch-blow-moulding-machine-hgy200-v4-b-compatible-with-japanese-aoki-250-mould\/","title":{"rendered":"Enjeksiyonlu Gerdirme \u015ei\u015firme Kal\u0131plama Makinesi HGY200-V4-B | Japon AOKI-250 kal\u0131b\u0131yla uyumlu"},"content":{"rendered":"

\u00dcr\u00fcn Genel Bak\u0131\u015f: Kal\u0131plar\u0131 K\u0131rmak Uyumluluk Engelini A\u015fmak<\/h2>\n

\u00d6zellikle G\u00fcney Kore ve Do\u011fu Asya'n\u0131n kozmetik ve ila\u00e7 merkezlerindeki son derece rekabet\u00e7i polimer kap \u00fcretim ortam\u0131nda, kal\u0131p esnekli\u011fi genellikle en b\u00fcy\u00fck darbo\u011fazd\u0131r. HGY200-V4-B<\/strong> is Ever-Power’s strategic answer to this challenge. This is a specialized, heavy-duty 4-station enjeksiyon germe \u015fi\u015firme kal\u0131plama makinesi<\/strong> Mevcut Japon sistemleriyle tam uyumlu olacak \u015fekilde tasarlanm\u0131\u015ft\u0131r. AOKI-250 kal\u0131plar\u0131<\/strong>Bu uyumluluk, \u00fcreticilerin eskiyen makine filolar\u0131n\u0131, y\u00fcksek de\u011ferli eski kal\u0131plar\u0131 hurdaya \u00e7\u0131karman\u0131n y\u00fcksek maliyetine katlanmadan modernize etmelerine olanak tan\u0131yarak, yerle\u015fik kal\u0131p varl\u0131klar\u0131 ile modern \u00fcretim verimlili\u011fi aras\u0131ndaki bo\u015flu\u011fu etkili bir \u015fekilde kapatmaktad\u0131r.<\/p>\n

The “V4-B” designation signifies a reinforced chassis designed specifically for heavy gram-weight applications. Standard machines often suffer from “mold breathing” when processing thick-walled cream jars or high-viscosity resins like PCTG and Tritan, leading to unsightly flash. To counter this, we have engineered this unit with a massive 300 kN Enjeksiyon S\u0131k\u0131\u015ft\u0131rma Kuvveti<\/strong> ve y\u00fckseltilmi\u015f bir 250 kN Darbeli S\u0131k\u0131\u015ft\u0131rma Kuvveti<\/strong>Bu \u00fcst\u00fcn kilitleme bas\u0131nc\u0131, estetik a\u00e7\u0131dan \u00fcst\u00fcn ambalajlar i\u00e7in kritik bir gereklilik olan ay\u0131rma \u00e7izgisi fazlal\u0131\u011f\u0131n\u0131 ortadan kald\u0131r\u0131r. T\u00fcm\u00fcn\u00fc entegre ederek enjeksiyon germe \u015fi\u015firme kal\u0131plama<\/strong> \u0130\u015flemi tek bir makinede birle\u015ftirerek, malzemenin i\u00e7sel viskozitesinin (IV) korunmas\u0131n\u0131 sa\u011fl\u0131yoruz; bu da geleneksel iki a\u015famal\u0131 sistemlere k\u0131yasla \u00fcst\u00fcn d\u00fc\u015fme darbe dayan\u0131m\u0131 ve optik \u015feffafl\u0131\u011fa sahip kaplar elde etmemizi sa\u011fl\u0131yor.<\/p>\n

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\u00a0\"Enjeksiyonlu<\/p>\n<\/div>\n

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Teknik \u00d6zellikler ve A\u011f\u0131r Hizmet Performans\u0131<\/h2>\n

HGY200-V4-B, tamamlay\u0131c\u0131s\u0131 olan Japon sistemlerinin g\u00fcvenilirli\u011fine uygun y\u00fcksek performansl\u0131 bile\u015fenlerle yap\u0131land\u0131r\u0131lm\u0131\u015ft\u0131r. Sabit pompa alternatiflerine k\u0131yasla enerji t\u00fcketiminde 40% azalma sa\u011flayan servo tahrikli hidrolik sistem kullan\u0131yoruz. A\u015fa\u011f\u0131daki tabloda, yo\u011fun kaplar\u0131n \u00e7oklu bo\u015fluklu \u00fcretiminde hayati \u00f6nem ta\u015f\u0131yan 442g'l\u0131k art\u0131r\u0131lm\u0131\u015f teorik enjeksiyon kapasitesini vurgulayan, a\u011f\u0131r hizmete y\u00f6nelik \u00f6zel parametreler detayland\u0131r\u0131lm\u0131\u015ft\u0131r.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Sistem \/ Bile\u015fen<\/th>\nMarka \/ \u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Servo Sistemi<\/strong><\/td>\n3 adet servo pompa sistemi<\/td>\n<\/tr>\n
Servo Motor G\u00fcc\u00fc<\/strong><\/td>\n49,2 kW (Inovance \/ WEICHI)<\/td>\n<\/tr>\n
Kontrol Sistemi (PLC)<\/strong><\/td>\n\u0130novance \/ MIRLE (Y\u00fcksek h\u0131zl\u0131 mant\u0131k i\u015fleme)<\/td>\n<\/tr>\n
D\u00f6ner Tabla D\u00f6nd\u00fcrme<\/strong><\/td>\nYaskawa Servo (Japonya) veya WEICHI Servo + TSUNTIEN Red\u00fckt\u00f6r (Tayvan)<\/td>\n<\/tr>\n
\u015ei\u015firme Kal\u0131plama Yap\u0131s\u0131<\/strong><\/td>\nY\u00fcksek bas\u0131n\u00e7 dengelemeli hidrolik silindir veya \u00e7ift servo motorlu kal\u0131p s\u00f6n\u00fcmleme sistemi<\/td>\n<\/tr>\n
Y\u00fcksek Bas\u0131n\u00e7 Vanas\u0131<\/strong><\/td>\nParker (ABD)<\/td>\n<\/tr>\n
Pn\u00f6matik Silindir<\/strong><\/td>\nAirtak (Almanya\/Tayvan Teknolojisi)<\/td>\n<\/tr>\n
S\u0131cakl\u0131k Kontrol\u00fc<\/strong><\/td>\nEntegre Kontrol Kutusu (Tutarl\u0131 viskozite i\u00e7in y\u00fcksek do\u011fruluk)<\/td>\n<\/tr>\n
Hidrolik Kontrol<\/strong><\/td>\nYUKEN (Tayvan) Bas\u0131n\u00e7 Kontrol Vanas\u0131<\/td>\n<\/tr>\n
Vida Is\u0131tma<\/strong><\/td>\nNano-uzak k\u0131z\u0131l\u00f6tesi enerji tasarruflu \u0131s\u0131tma halkas\u0131 (15KW)<\/td>\n<\/tr>\n
Enjeksiyon \u00dcnitesi Kontrol\u00fc<\/strong><\/td>\nTek silindir kontrol\u00fc (Hidrolik veya Servo Eritme Motoru se\u00e7enekleri)<\/td>\n<\/tr>\n
Kal\u0131p Uyumlulu\u011fu<\/strong><\/td>\nJapon AOKI-250 kal\u0131b\u0131yla uyumludur.<\/strong><\/td>\n<\/tr>\n
Toplam G\u00fc\u00e7<\/strong><\/td>\n64,2 kW<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Makine Parametreleri<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\n<\/tr>\n<\/thead>\n
Vida \u00c7ap\u0131<\/strong><\/td>\n50 mm (Standart) \/ Se\u00e7enekler: 40, 55, 60 mm<\/td>\n<\/tr>\n
Teorik Enjeksiyon Kapasitesi<\/strong><\/td>\n442g<\/strong> (Y\u00fcksek hacim kapasitesi)<\/td>\n<\/tr>\n
Enjeksiyon S\u0131k\u0131\u015ft\u0131rma Kuvveti<\/strong><\/td>\n300 KN<\/strong><\/td>\n<\/tr>\n
\u00dcfleme S\u0131k\u0131\u015ft\u0131rma Kuvveti<\/strong><\/td>\n250 KN<\/strong> (A\u011f\u0131r kal\u0131plar i\u00e7in y\u00fckseltildi)<\/td>\n<\/tr>\n
\u00dcst Kal\u0131p Vuru\u015fu<\/strong><\/td>\n600 mm<\/td>\n<\/tr>\n
Alt Kal\u0131p Vuru\u015fu<\/strong><\/td>\n350 mm<\/td>\n<\/tr>\n
S\u0131cakl\u0131k D\u00fczenleyici Temel Vuru\u015f<\/strong><\/td>\n300 mm<\/td>\n<\/tr>\n
S\u0131cakl\u0131k Ayarlay\u0131c\u0131 Namlu Vuru\u015fu<\/strong><\/td>\n350 mm<\/td>\n<\/tr>\n
\u00c7\u0131karma Vuru\u015fu<\/strong><\/td>\n175 mm<\/td>\n<\/tr>\n
\u00dcfleme \u00c7ekirdek Vuru\u015fu<\/strong><\/td>\n300 mm<\/td>\n<\/tr>\n
\u015ei\u015firme Kal\u0131plama Vuru\u015fu<\/strong><\/td>\n75 + 75 mm<\/td>\n<\/tr>\n
Petrol Tank\u0131 Hacmi<\/strong><\/td>\n300 L<\/td>\n<\/tr>\n
Makine \u00d6l\u00e7\u00fcleri (Uzunluk*Geni\u015flik*Y\u00fckseklik)<\/strong><\/td>\n4800 x 2000 x 3800 mm<\/td>\n<\/tr>\n
Makine A\u011f\u0131rl\u0131\u011f\u0131<\/strong><\/td>\n13 Ton<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

\u00dcretim Kapasitesi: Kavanozlardan Flakonlara Kadar \u00c7ok Y\u00f6nl\u00fcl\u00fck<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
\u00dcr\u00fcn Miktar\u0131 (Bo\u015fluklar)<\/th>\n1<\/th>\n2<\/th>\n3<\/th>\n4<\/th>\n5<\/th>\n6<\/th>\n7<\/th>\n8<\/th>\n10<\/th>\n12<\/th>\n<\/tr>\n<\/thead>\n
Maksimum \u015ei\u015fe \u00c7ap\u0131 (mm)<\/td>\n118<\/td>\n110<\/td>\n105<\/td>\n100<\/td>\n68<\/td>\n65<\/td>\n48<\/td>\n45<\/td>\n38<\/td>\n26<\/td>\n<\/tr>\n
Maksimum \u015ei\u015fe Y\u00fcksekli\u011fi (mm)<\/td>\n280 (Y\u00fckseklik Art\u0131\u015f\u0131)<\/td>\n150<\/td>\n100<\/td>\n<\/tr>\n
Boyun \u00c7ap\u0131 (mm)<\/td>\n90<\/td>\n90<\/td>\n90<\/td>\n65<\/td>\n38<\/td>\n32<\/td>\n26<\/td>\n25<\/td>\n23<\/td>\n15<\/td>\n<\/tr>\n
Maksimum \u015ei\u015fe Hacmi (ml)<\/td>\n2500<\/td>\n1500<\/td>\n900<\/td>\n750<\/td>\n350<\/td>\n200<\/td>\n100<\/td>\n50<\/td>\n30<\/td>\n20<\/td>\n<\/tr>\n
Maksimum \u015ei\u015fe A\u011f\u0131rl\u0131\u011f\u0131 (g)<\/td>\n150<\/td>\n65<\/td>\n45<\/td>\n35<\/td>\n30<\/td>\n28<\/td>\n25<\/td>\n20<\/td>\n15<\/td>\n10<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n<\/div>\n
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Enjeksiyonlu Gerdirme \u015ei\u015firme Kal\u0131plama Nas\u0131l \u00c7al\u0131\u015f\u0131r?<\/h2>\n

O Enjeksiyonlu germe \u015fi\u015firme kal\u0131plama makinesi i\u015flem s\u00fcreci ad\u0131m ad\u0131m<\/strong> is what defines the optical quality and structural integrity of the final container. Unlike simple extrusion methods, the HGY200-V4-B employs a precision 4-station rotary table that meticulously controls the polymer’s thermal history from pellet to finished product. This ensures biaxial molecular alignment, giving the bottle exceptional strength and clarity.<\/p>\n

\"Enjeksiyonlu<\/p>\n

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1. Enjeksiyon \u0130stasyonu<\/h3>\n

Re\u00e7ine eritilir ve hassas bir kal\u0131ba enjekte edilerek \u00f6n \u015fekil olu\u015fturulur. 300 kN s\u0131k\u0131\u015ft\u0131rma kuvveti<\/strong> Burada hayati \u00f6nem ta\u015f\u0131yan nokta, kal\u0131b\u0131 y\u00fcksek bas\u0131nca kar\u015f\u0131 kapal\u0131 tutarak kusursuz, \u00e7apaks\u0131z bir boyun biti\u015fi sa\u011flamakt\u0131r; bu da ila\u00e7 uygulamalar\u0131nda s\u0131zd\u0131rmazl\u0131k b\u00fct\u00fcnl\u00fc\u011f\u00fc i\u00e7in kritik \u00f6neme sahiptir.<\/p>\n<\/div>\n

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2. \u015eartland\u0131rma \u0130stasyonu<\/h3>\n

Tabla 90\u00b0 d\u00f6ner. Burada \u00f6n \u015fekillendirme s\u0131cakl\u0131\u011f\u0131 e\u015fitlenir. Duvar kal\u0131nl\u0131\u011f\u0131 varyasyonu olmadan karma\u015f\u0131k oval veya d\u00fcz \u015fekillerin kal\u0131planmas\u0131na olanak sa\u011flamak i\u00e7in belirli b\u00f6lgeleri se\u00e7ici olarak \u0131s\u0131tabilir veya so\u011futabiliriz; bu, d\u00fc\u015f\u00fck kaliteli 3 istasyonlu makinelerde s\u0131k kar\u015f\u0131la\u015f\u0131lan bir sorundur.<\/p>\n<\/div>\n

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3. Germe ve \u00dcfleme<\/h3>\n

Germe \u00e7ubu\u011fu, \u00f6n kal\u0131b\u0131 dikey olarak uzat\u0131rken, bas\u0131n\u00e7l\u0131 hava da yatay olarak geni\u015fletir. Bu \u00e7ift eksenli germe, plastikte kafes yap\u0131s\u0131 olu\u015fturarak k\u0131r\u0131lmaya kar\u015f\u0131 dayan\u0131kl\u0131 ve kristal berrakl\u0131\u011f\u0131nda olmas\u0131n\u0131 sa\u011flar. 250 kN'luk darbeli s\u0131k\u0131\u015ft\u0131rma, s\u0131f\u0131r ay\u0131rma \u00e7izgisi sa\u011flar.<\/p>\n<\/div>\n

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4. \u00dcr\u00fcn \u00c7\u0131karma<\/h3>\n

Bitmi\u015f \u015fi\u015fe, ana \u00e7ubuktan ayr\u0131l\u0131r. HGY200-V4-B, uzat\u0131lm\u0131\u015f bir \u00e7\u0131karma strokuna (175 mm) sahiptir ve bu sayede 280 mm'ye kadar daha uzun \u015fi\u015felerin manuel m\u00fcdahaleye gerek kalmadan do\u011frudan konvey\u00f6r band\u0131na otomatik olarak f\u0131rlat\u0131lmas\u0131n\u0131 sa\u011flar.<\/p>\n<\/div>\n<\/div>\n

<\/div>\n<\/div>\n
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ISBM ve IBM: Do\u011fru Teknolojiyi Se\u00e7mek<\/h2>\n

M\u00fc\u015fterilerimizden gelen yayg\u0131n bir teknik soru \u015fu konuyla ilgilidir: Enjeksiyon germe \u015fi\u015firme kal\u0131plama ile enjeksiyon \u015fi\u015firme kal\u0131plama aras\u0131ndaki fark<\/strong>. While both are “One Step” processes starting with injection, standard Injection Blow Molding (IBM) lacks the physical stretching rod; it relies solely on air pressure to blow the plastic like a balloon. This limitation restricts IBM to small, often opaque containers like pill bottles where clarity and drop strength are secondary.<\/p>\n

Tersine, enjeksiyon germe \u015fi\u015firme kal\u0131plama<\/strong><\/a> (ISBM) mechanically orients the molecules using a stretch rod. This process allows for significantly thinner walls (lightweighting) without sacrificing vertical load strength. Furthermore, compared to the “Two Step” method (reheating cold preforms), the One Step ISBM process employed by the HGY200-V4-B produces bottles with zero scuff marks, as the preforms never touch each other during transport. This touchless processing makes it the only viable choice for high-end cosmetic brands requiring glass-like aesthetics and premium shelf presence.<\/p>\n<\/div>\n

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Hedef Sekt\u00f6r Uygulamalar\u0131<\/h2>\n

HGY200-V4-B, y\u00fcksek kar marjl\u0131 \u00fcretim i\u00e7in tasarlanm\u0131\u015ft\u0131r. enjeksiyon germe \u015fi\u015firme kal\u0131plama<\/strong> Hassasiyeti, onu kat\u0131 boyutsal do\u011fruluk, cam benzeri estetik ve hijyenik g\u00fcvenlik gerektiren sekt\u00f6rler i\u00e7in ideal bir platform haline getiriyor.<\/p>\n<\/div>\n

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01<\/span>
\nY\u00fcksek Kaliteli Kozmetik \u00dcr\u00fcnler<\/h3>\n

Meydan Okuma:<\/strong> Premium K-Beauty brands demand the “glass look” (heavy weight, high clarity) without the breakage risk.<\/p>\n

\u00c7\u00f6z\u00fcm\u00fcm\u00fcz:<\/strong> 300 kN'luk enjeksiyon s\u0131k\u0131\u015ft\u0131rma kuvvetini kullanan makine kal\u0131plama i\u015flemini ger\u00e7ekle\u015ftirir. kal\u0131n duvarl\u0131 PETG\/PCTG kavanozlar<\/strong> (8 mm kal\u0131nl\u0131\u011fa kadar) s\u0131f\u0131r \u00e7ekme veya bulan\u0131kl\u0131k ile. Tek a\u015famal\u0131 i\u015flem, y\u00fcksek kaliteli serigrafi bask\u0131 i\u00e7in m\u00fckemmel, \u00e7iziksiz bir y\u00fczey sa\u011flar.<\/p>\n

Kullan\u0131m Alanlar\u0131: Krem kavanozlar\u0131, losyon \u015fi\u015feleri, serum damlat\u0131c\u0131lar\u0131.<\/div>\n<\/div>\n
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02<\/span>
\n\u0130la\u00e7 ve T\u0131p<\/h3>\n

Meydan Okuma:<\/strong> G\u00fcvenlik ba\u015fl\u0131klar\u0131 i\u00e7in s\u0131k\u0131 hijyen standartlar\u0131 ve hassas boyun kalibrasyonu.<\/p>\n

\u00c7\u00f6z\u00fcm\u00fcm\u00fcz:<\/strong> The “Pellet-to-Bottle” enclosed cycle eliminates preform storage contamination. The injection station guarantees neck finish tolerance within \u00b10.05mm, ensuring a hermetic seal for Child-Resistant (CR) closures.<\/p>\n

Kullan\u0131m Alanlar\u0131: G\u00f6z damlas\u0131 \u015fi\u015feleri, \u015furup \u015fi\u015feleri, a\u015f\u0131 kaplar\u0131.<\/div>\n<\/div>\n
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03<\/span>
\nBebek Bak\u0131m\u0131 ve Tritan\u2122<\/h3>\n

Meydan Okuma:<\/strong> PPSU ve Tritan gibi y\u00fcksek \u0131s\u0131ya dayan\u0131kl\u0131, BPA i\u00e7ermeyen re\u00e7inelerin, gerilme kaynakl\u0131 beyazlama olmadan i\u015flenmesi.<\/p>\n

\u00c7\u00f6z\u00fcm\u00fcm\u00fcz:<\/strong> The HGY200-V4-B’s conditioning station allows for precise thermal profiling. This gently softens tough engineering plastics, enabling the production of durable bottles that withstand repeated steam sterilization.<\/p>\n

Kullan\u0131m Alanlar\u0131: Bebek biberonlar\u0131, spor i\u00e7ecek kaplar\u0131, su \u015fi\u015feleri.<\/div>\n<\/div>\n
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04<\/span>
\n\u00d6zel G\u0131da<\/h3>\n

Meydan Okuma:<\/strong> Kat\u0131 g\u0131dalar i\u00e7in geni\u015f a\u011f\u0131zl\u0131 kapaklar ve hava ge\u00e7irmez ind\u00fcksiyonlu s\u0131zd\u0131rmazl\u0131k.<\/p>\n

\u00c7\u00f6z\u00fcm\u00fcm\u00fcz:<\/strong> Bu makine, geni\u015f a\u011f\u0131zl\u0131 (118 mm'ye kadar) kaplamalar\u0131 destekler. Ekstr\u00fczyon \u015fi\u015firme kal\u0131plama y\u00f6nteminden farkl\u0131 olarak, ISBM i\u015flemimiz, uzun raf \u00f6mr\u00fcne sahip g\u0131da \u00fcr\u00fcnleri i\u00e7in gerekli olan m\u00fckemmel d\u00fcz, \u00e7apaks\u0131z bir s\u0131zd\u0131rma y\u00fczeyi olu\u015fturur.<\/p>\n

Kullan\u0131m Alanlar\u0131: Baharat Kavanozlar\u0131, Kurutulmu\u015f Meyve Kaplar\u0131, Bal Kavanozlar\u0131.<\/div>\n<\/div>\n<\/div>\n
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