{"id":302,"date":"2026-02-11T09:01:09","date_gmt":"2026-02-11T09:01:09","guid":{"rendered":"https:\/\/isbm-blow-molding.com\/?post_type=product&p=302"},"modified":"2026-02-12T06:56:41","modified_gmt":"2026-02-12T06:56:41","slug":"injection-stretch-blow-moulding-machine-hgy150-v4-4-station","status":"publish","type":"product","link":"https:\/\/isbm-blow-molding.com\/tr\/product\/injection-stretch-blow-moulding-machine-hgy150-v4-4-station\/","title":{"rendered":"Enjeksiyonlu Gerdirme \u015ei\u015firme Kal\u0131plama Makinesi HGY150-V4 (4 \u0130stasyonlu)"},"content":{"rendered":"
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\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h1>\n

The HGY150-V4 represents the pinnacle of single-stage manufacturing technology, specifically engineered as a high-performance enjeksiyon germe \u015fi\u015firme kal\u0131plama makinesi<\/strong> for the demanding cosmetic, pharmaceutical, and infant care sectors in South Korea and East Asia. Unlike conventional 3-station systems that compromise on thermal management, this flagship 4-station unit integrates a dedicated Conditioning Station. This architectural advantage allows for the precise manipulation of the preform’s temperature profile before blowing, which is the “secret weapon” for producing non-round, oval, or flat containers with perfectly uniform wall thickness. It is particularly adept at handling shear-sensitive and high-viscosity materials such as PCTG, Tritan, and PPSU, which are standard in the Korean luxury packaging market.<\/p>\n

\"enjeksiyon-gerdirme-\u015fi\u015firme-kal\u0131plama-uygulamas\u0131-2\"<\/p>\n

At the heart of the HGY150-V4 is a commitment to “One Step” efficiency. By performing injection, conditioning, stretching, and ejection in a continuous, enclosed loop, the machine utilizes the residual heat from the injection phase. This eliminates the energy-intensive need to reheat cooled preforms from scratch, resulting in an operational energy reduction of approximately 40% compared to traditional two-step lines. Furthermore, because the preform is never released or stored, the final bottle surface remains pristine and free from the scuffs and scratches that are inevitable in bulk preform transport. This makes the HGY150-V4 the definitive choice for brands where shelf appeal and optical clarity are non-negotiable.<\/p>\n

Mechanically, the machine is a fortress of precision. It boasts a 150KN injection clamping force tailored to hold high-cavity molds without flashing, ensuring neck dimensions are held to a tolerance of 0.01mm\u2014critical for leak-proof medical vials. The drive systems are powered by industry-leading Inovance and Weichi servo motors, which provide smooth, jolt-free indexing of the rotary table. We have also future-proofed your investment: the HGY150-V4 is fully compatible with Japanese ASB-12M style molds. This means manufacturers looking to upgrade their aging fleets can transition to our modern, cost-effective platform without discarding their expansive library of existing legacy molds.<\/p>\n

\"enjeksiyon-gerdirme-\u015fi\u015firme-kal\u0131plama-uygulamas\u0131-9\"<\/p>\n<\/section>\n

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Teknik \u00d6zellikler ve Performans Verileri<\/h2>\n

The following technical parameters outline the rigorous engineering capabilities of the HGY150-V4. Designed for versatility, this ISBM Machine supports a wide range of screw diameters to match your specific resin requirements, from standard PET to specialized polycarbonate applications. The robust chassis and servo-hydraulic hybrid system ensure stable operation even under 24\/7 production schedules. Please review these figures to ensure alignment with your production volume targets and facility infrastructure.<\/p>\n

Makine Teknik Standartlar\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n
Component \/ System<\/th>\nSpecification & Brand<\/th>\n<\/tr>\n<\/thead>\n
Servo Sistemi<\/td>\n3 Sets of Servo Pump Systems<\/td>\n<\/tr>\n
Servo Motor G\u00fcc\u00fc<\/td>\n43.2 KW (Inovance \/ Weichi)<\/td>\n<\/tr>\n
PLC Controller<\/td>\nInovance \/ MIRLE (Taiwan)<\/td>\n<\/tr>\n
Turntable Motor<\/td>\nYaskawa (Japan) \/ Weichi with Tsuntien Reducer (Taiwan)<\/td>\n<\/tr>\n
Y\u00fcksek Bas\u0131n\u00e7 Vanas\u0131<\/td>\nParker (ABD)<\/td>\n<\/tr>\n
Hydraulic Control Valve<\/td>\nYUKEN (Taiwan)<\/td>\n<\/tr>\n
Heating System<\/td>\nNano-uzak k\u0131z\u0131l\u00f6tesi enerji tasarruflu \u0131s\u0131tma halkas\u0131 (10KW)<\/td>\n<\/tr>\n
Kal\u0131p Uyumlulu\u011fu<\/td>\nCompatible with Japanese ASB-12M molds<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Makine Parametreleri ve Yetenekleri<\/h3>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameter Item<\/th>\nValue (HGY150-V4)<\/th>\n<\/tr>\n<\/thead>\n
Vida \u00c7ap\u0131<\/td>\n50mm (Optional: 40\/55\/60mm)<\/td>\n<\/tr>\n
Teorik Enjeksiyon Kapasitesi<\/td>\n310g (380g\/480g with larger screws)<\/td>\n<\/tr>\n
Enjeksiyon S\u0131k\u0131\u015ft\u0131rma Kuvveti<\/td>\n150 KN<\/td>\n<\/tr>\n
\u00dcfleme S\u0131k\u0131\u015ft\u0131rma Kuvveti<\/td>\n200 KN (Tek Taraf)<\/td>\n<\/tr>\n
\u00dcst Kal\u0131p Vuru\u015fu<\/td>\n250 mm<\/td>\n<\/tr>\n
Alt Kal\u0131p Vuru\u015fu<\/td>\n205 mm<\/td>\n<\/tr>\n
Temp. Regulating Core\/Barrel Stroke<\/td>\n250 mm \/ 230 mm<\/td>\n<\/tr>\n
\u00c7\u0131karma Vuru\u015fu<\/td>\n170 mm<\/td>\n<\/tr>\n
Toplam G\u00fc\u00e7<\/td>\n53.2 KW<\/td>\n<\/tr>\n
Makine \u00d6l\u00e7\u00fcleri (Uzunluk*Geni\u015flik*Y\u00fckseklik)<\/td>\n4200 x 1400 x 2900 mm<\/td>\n<\/tr>\n
Makine A\u011f\u0131rl\u0131\u011f\u0131<\/td>\n6 Tons<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

\u00dcretim Kapasitesi \u00d6zellikleri<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
\u00c7\u00fcr\u00fckler<\/th>\nMaksimum \u015ei\u015fe \u00c7ap\u0131 (mm)<\/th>\nMaksimum Boyun \u00c7ap\u0131 (mm)<\/th>\nMaksimum Hacim (ml)<\/th>\n<\/tr>\n<\/thead>\n
1<\/td>\n118<\/td>\n83<\/td>\n2500<\/td>\n<\/tr>\n
2<\/td>\n80<\/td>\n62<\/td>\n1500<\/td>\n<\/tr>\n
4<\/td>\n56<\/td>\n38<\/td>\n400<\/td>\n<\/tr>\n
6<\/td>\n45<\/td>\n25<\/td>\n100<\/td>\n<\/tr>\n
8<\/td>\n26<\/td>\n15<\/td>\n20<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/section>\n
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Enjeksiyonlu Gerdirme \u015ei\u015firme Kal\u0131plama Makinesi \u0130\u015flem S\u00fcreci Ad\u0131m Ad\u0131m<\/h2>\n

To truly appreciate the engineering behind the HGY150-V4, one must understand the intricacies of Enjeksiyonlu germe \u015fi\u015firme kal\u0131plama nas\u0131l \u00e7al\u0131\u015f\u0131r?<\/strong> within a 4-station rotary framework. This continuous loop process is the gold standard for high-precision manufacturing, ensuring that the material state is optimized at every millisecond of production.<\/p>\n

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1. Enjeksiyon \u0130stasyonu<\/h3>\n

The cycle begins with raw resin pellets being melted in the plasticizing screw. The molten material is injected into a precision-machined preform mold via a hot runner system. Crucially, the neck finish\u2014whether it’s a screw cap or a snap-on\u2014is fully formed and cooled to exact dimensional tolerances (\u00b10.01mm) at this stage. This ensures that the final bottle will seal perfectly, a non-negotiable requirement for pharmaceutical applications.<\/p>\n<\/div>\n

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2. \u015eartland\u0131rma \u0130stasyonu<\/h3>\n

The core rod carrying the hot preform rotates 90 degrees to the conditioning station. This is the distinct advantage of the HGY150-V4. Here, the preform’s temperature is equalized or strategically altered. For example, when producing an oval bottle, specific sides of the preform can be heated while others are cooled. This thermal profiling prevents common defects like “whitening” or uneven wall thickness in complex shapes.<\/p>\n<\/div>\n

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3. Stretch Blow Station<\/h3>\n

The conditioned preform enters the blow mold. A stretch rod extends axially to define the bottle’s length, pushing the plastic to the bottom of the mold. Simultaneously, high-pressure air (typically 2.5\u20133.5 MPa) expands the preform radially against the chilled mold walls. This dual action aligns the polymer molecules biaxially, significantly enhancing the container’s tensile strength, clarity, and barrier properties.<\/p>\n<\/div>\n

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4. F\u0131rlatma \u0130stasyonu<\/h3>\n

Finally, the table rotates to the ejection station. The finished bottle, now cooled and solidified, is stripped from the core rod by an automated robot takeout system. The bottles are placed onto a conveyor belt in an upright position, ready for immediate filling or packaging. The entire process is touchless, maintaining the highest hygiene standards required for food and medical products.<\/p>\n<\/div>\n<\/div>\n<\/section>\n

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What is Injection Stretch Blow Moulding?<\/h2>\n

At its molecular level, injection stretch blow moulding (ISBM) is the art of polymer orientation. Unlike simple extrusion or injection blowing, ISBM relies on processing the plastic material\u2014typically PET or Tritan\u2014within its “thermoelastic” range. The HGY150-V4 is designed to maintain the preform exactly within this temperature window (typically 90\u00b0C – 110\u00b0C for PET) throughout the transfer from injection to blowing.<\/p>\n

The definition of “Stretch” in this context is mechanical. A vertical rod physically forces the preform to elongate. This mechanical action disentangles the polymer chains and aligns them parallel to the bottle’s walls. This alignment creates a “chain-link fence” effect at the microscopic level, which is why ISBM bottles are virtually unbreakable under normal drop conditions and possess a glass-like clarity. The HGY150-V4’s servo control ensures that the speed of this stretch rod is perfectly synchronized with the air blowing rate, preventing issues like “pearlescence” (whitening due to over-stretching) or “haze” (opacity due to under-stretching).<\/p>\n

\"Enjeksiyonlu<\/p>\n

For manufacturers in the Korean market, where “glass-replacement” plastic packaging is a growing trend, ISBM is the only viable technology. It allows for the production of thick-walled containers that feel like glass but are lightweight and shatterproof. The HGY150-V4 excels in this specific application, offering the ability to mold wall thicknesses up to 3-4mm without the cooling defects common in other machinery.<\/p>\n

\"enjeksiyon-gerdirme-\u015fi\u015firme-kal\u0131plama-1<\/p>\n<\/section>\n

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Enjeksiyonlu Gerdirme \u015ei\u015firme Kal\u0131plama ile Enjeksiyonlu \u015ei\u015firme Kal\u0131plama Aras\u0131ndaki Fark<\/h2>\n

Investing in capital equipment requires selecting the right process. Clients often ask about the difference between injection stretch blow molding and injection blow molding (IBM). While both processes start with an injected preform, the distinction lies in the molecular restructuring of the material.<\/p>\n

\"enjeksiyon-gerdirme-\u015fi\u015firme-kal\u0131plama-d\u00fczeni-1\"<\/p>\n

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Enjeksiyonlu \u015ei\u015firme Kal\u0131plama (IBM)<\/h3>\n

IBM typically uses a 3-station process without a stretch rod. Air pressure alone pushes the plastic to the mold walls. This method is excellent for small pharmaceutical bottles or wide-mouth jars where height is limited. However, because there is no vertical stretching, the plastic molecules are not aligned. The resulting bottles have lower tensile strength and barrier properties, often requiring thicker walls to compensate.<\/p>\n<\/div>\n

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Enjeksiyonlu Gerdirme \u015ei\u015firme Kal\u0131plama (ISBM)<\/h3>\n

ISBM, as utilized by the HGY150-V4, introduces the vertical stretch rod. This biaxial orientation (stretching vertically and blowing horizontally) dramatically improves physical properties. Advantages of injection stretch blow moulding include superior clarity, higher burst strength, and the ability to lightweight the bottle (saving up to 20% material) without sacrificing durability. It is the superior choice for tall, slender bottles and premium cosmetic packaging.<\/p>\n<\/div>\n

\"enjeksiyon-gerdirme-\u015fi\u015firme-kal\u0131plama-uygulamas\u0131-6\"<\/p>\n<\/div>\n<\/section>\n

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Essential Matching Components for HGY150-V4<\/h2>\n

Y\u00fcksek performansl\u0131 ISBM Makinesi<\/a> requires an ecosystem of equally reliable auxiliary components. Ever-Power provides a turnkey solution by supplying matched parts that ensure the HGY150-V4 operates at peak efficiency.<\/p>\n