{"id":1772,"date":"2026-08-28T03:56:55","date_gmt":"2026-08-28T03:56:55","guid":{"rendered":"https:\/\/isbm-blow-molding.com\/?p=1772"},"modified":"2026-08-28T03:56:55","modified_gmt":"2026-08-28T03:56:55","slug":"injection-blow-molding-machine-maintenance-schedule","status":"publish","type":"post","link":"https:\/\/isbm-blow-molding.com\/tr\/injection-blow-molding-machine-maintenance-schedule\/","title":{"rendered":"Enjeksiyonlu \u015ei\u015firme Kal\u0131plama Makinesi Bak\u0131m Program\u0131"},"content":{"rendered":"<div style=\"margin: 0; padding: 0; font-family: 'Helvetica Neue',Helvetica,Arial,sans-serif; color: #1a2332; line-height: 1.78; background: #f0f3f7; overflow-x: hidden;\">\n<p><!-- HERO --><\/p>\n<header style=\"position: relative; min-height: min(580px,86vh); display: flex; align-items: flex-end; width: 100%; background: #020b0e; background-image: linear-gradient(155deg,rgba(2,11,14,0.97) 0%,rgba(4,18,24,0.92) 52%,rgba(8,28,36,0.58) 100%),url('https:\/\/isbm-blow-molding.com\/wp-content\/uploads\/2026\/07\/IBM-Internal-structure.webp'); background-size: cover; background-position: center 42%;\">\n<div style=\"position: absolute; top: 0; left: 0; right: 0; height: 5px; background: linear-gradient(90deg,#0f766e,#2dd4bf,#0f766e);\"><\/div>\n<div style=\"position: absolute; bottom: -1px; left: 0; right: 0; height: 56px; background: #f0f3f7; clip-path: polygon(0 100%,100% 100%,100% 0);\"><\/div>\n<div style=\"position: relative; z-index: 2; width: 100%; padding: clamp(48px,7vw,96px) clamp(20px,5vw,60px) clamp(52px,6vw,84px); box-sizing: border-box;\">\n<div style=\"display: inline-flex; align-items: center; gap: 8px; margin-bottom: 20px;\">\n<div style=\"width: 28px; height: 3px; background: #2dd4bf;\"><\/div>\n<p><span style=\"font-size: 10px; font-weight: 800; letter-spacing: 3px; text-transform: uppercase; color: #5eead4;\">IBM BAKIM PROGRAMI \u00b7 47 G\u00d6REV \u00b7 G\u00dcNL\u00dcK HAFTALIK AYLIK YILLIK \u00b7 KOREA EVER-POWER ZQ<\/span><\/p>\n<div style=\"width: 28px; height: 3px; background: #2dd4bf;\"><\/div>\n<\/div>\n<h1 style=\"font-size: clamp(26px,4.6vw,46px); font-weight: 900; color: #fff; line-height: 1.1; margin: 0 0 20px; letter-spacing: -0.8px; max-width: 780px;\">Enjeksiyonlu \u015ei\u015firme Kal\u0131plama Makinesi<br \/>\n<span style=\"color: #2dd4bf;\">Bak\u0131m Program\u0131<\/span>:<br \/>\nG\u00fcnl\u00fck, haftal\u0131k ve toplamda 47 g\u00f6rev.<br \/>\n<span style=\"color: #2dd4bf;\">Ayl\u0131k ve Y\u0131ll\u0131k Aral\u0131klar<\/span><\/h1>\n<p style=\"font-size: clamp(14px,1.9vw,17px); color: #94a3b8; line-height: 1.7; margin: 0 0 30px; max-width: 660px;\">G\u00fcnl\u00fck ya\u011flama kontrollerinden y\u0131ll\u0131k kal\u0131p parlatma d\u00f6ng\u00fclerine kadar 47 g\u00f6revi kapsayan yap\u0131land\u0131r\u0131lm\u0131\u015f bir IBM bak\u0131m program\u0131, Kore'deki ila\u00e7 ve kozmetik IBM \u00fcretim tesislerinde reaktif bak\u0131ma k\u0131yasla planlanmam\u0131\u015f ar\u0131za s\u00fcrelerini -75 oran\u0131nda azaltmaktad\u0131r. Bu k\u0131lavuz, eksiksiz bak\u0131m g\u00f6rev matrisini, tespit aral\u0131klar\u0131yla birlikte alt\u0131 kritik IBM ar\u0131za modunu, Kore Ever-Power EP-ZQ ya\u011flama haritas\u0131n\u0131, \u00f6nerilen yedek par\u00e7a envanterini ve bak\u0131m yat\u0131r\u0131m getirisinin gerek\u00e7elendirilmesi i\u00e7in bir ar\u0131za s\u00fcresi maliyet modelini sunmaktad\u0131r.<\/p>\n<div style=\"display: flex; flex-wrap: wrap; gap: 6px;\"><span style=\"background: rgba(15,118,110,0.2); border: 1px solid rgba(45,212,191,0.4); color: #5eead4; font-size: 11px; font-weight: bold; padding: 4px 12px; border-radius: 2px; letter-spacing: 1px; text-transform: uppercase;\">47 G\u00f6rev \u00b7 G\u00fcnl\u00fck Haftal\u0131k Ayl\u0131k Y\u0131ll\u0131k \u00b7 6 Ar\u0131za Modu<\/span><br \/>\n<span style=\"background: rgba(255,255,255,0.06); border: 1px solid rgba(255,255,255,0.15); color: #94a3b8; font-size: 11px; font-weight: bold; padding: 4px 12px; border-radius: 2px; letter-spacing: 1px; text-transform: uppercase;\">EP-ZQ Ya\u011flama Haritas\u0131 \u00b7 Yedek Par\u00e7alar \u00b7 Ar\u0131za S\u00fcresi Maliyet Modeli<\/span><\/div>\n<p style=\"font-size: 11px; color: #475569; margin: 22px 0 0; letter-spacing: 1px;\">KOREA EVER-POWER \u00b7 ANSAN-SI, GYEONGGI-DO \u00b7 A\u011eUSTOS 2026 \u00b7 SON G\u00dcNCELLEME: A\u011eUSTOS 2026<\/p>\n<\/div>\n<\/header>\n<p><!-- KEY METRICS --><\/p>\n<div style=\"background: #020b0e; border: 1px solid #134e4a; border-left: 4px solid #0f766e; border-radius: 4px; padding: 24px 28px; margin: 52px clamp(20px,5vw,60px) 0;\">\n<div style=\"display: flex; align-items: center; gap: 10px; margin-bottom: 18px;\">\n<div style=\"width: 16px; height: 16px; border: 2px solid #0f766e; border-radius: 50%; flex-shrink: 0;\"><\/div>\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 3px; text-transform: uppercase; color: #0f766e; margin: 0;\">IBM BAKIM REFERANSI \u00b7 TEMEL \u00d6L\u00c7\u00dcTLER \u00b7 A\u011eUSTOS 2026<\/p>\n<\/div>\n<div style=\"display: grid; grid-template-columns: repeat(auto-fit,minmax(min(100%,185px),1fr)); gap: 1px; background: #134e4a;\">\n<div style=\"background: #020b0e; padding: 16px 18px;\">\n<p style=\"font-size: 10px; font-weight: bold; letter-spacing: 2px; text-transform: uppercase; color: #475569; margin: 0 0 6px;\">KES\u0130NT\u0130 S\u00dcRES\u0130N\u0130N AZALTILMASI<\/p>\n<p style=\"font-size: 20px; font-weight: 900; color: #2dd4bf; margin: 0 0 4px;\">60\u201375%<\/p>\n<p style=\"font-size: 12px; color: #64748b; margin: 0;\">Kore'deki ila\u00e7 end\u00fcstrisi IBM tesislerinde yap\u0131land\u0131r\u0131lm\u0131\u015f 47 g\u00f6revden olu\u015fan \u00f6nleyici bak\u0131m ile reaktif (ar\u0131za) bak\u0131m kar\u015f\u0131la\u015ft\u0131rmas\u0131. Kore Ever-Power Ansan-si servis kay\u0131tlar\u0131ndan 2022-2026 y\u0131llar\u0131 aras\u0131ndaki veriler: EP-ZQ135 3 vardiyal\u0131 \u00fcretimde ortalama plans\u0131z ar\u0131za s\u00fcresi 4,2 saat\/ay (\u00f6nleyici) ve 16,8 saat\/ay (reaktif).<\/p>\n<\/div>\n<div style=\"background: #020b0e; padding: 16px 18px;\">\n<p style=\"font-size: 10px; font-weight: bold; letter-spacing: 2px; text-transform: uppercase; color: #475569; margin: 0 0 6px;\">KR\u0130T\u0130K ARIZA MODLARI<\/p>\n<p style=\"font-size: 20px; font-weight: 900; color: #2dd4bf; margin: 0 0 4px;\">6 Mod<\/p>\n<p style=\"font-size: 12px; color: #64748b; margin: 0;\">D\u00f6ner tabla indeksleme hatas\u0131; s\u0131k\u0131\u015ft\u0131rma kuvveti kaymas\u0131; namlu s\u0131cakl\u0131k b\u00f6lgesi ar\u0131zas\u0131; kal\u0131p so\u011futma devresi t\u0131kanmas\u0131; mandrel a\u015f\u0131nmas\u0131; hidrolik bas\u0131n\u00e7 kayb\u0131. Her birinin tan\u0131mlanm\u0131\u015f bir tespit aral\u0131\u011f\u0131 (g\u00fcnl\u00fck ila 3 ayl\u0131k) ve sonu\u00e7 ciddiyeti s\u0131n\u0131fland\u0131rmas\u0131 (K\u00fc\u00e7\u00fck \/ B\u00fcy\u00fck \/ Kritik) vard\u0131r. Alt\u0131s\u0131 da yap\u0131land\u0131r\u0131lm\u0131\u015f bak\u0131m ile \u00f6nlenebilir.<\/p>\n<\/div>\n<div style=\"background: #020b0e; padding: 16px 18px;\">\n<p style=\"font-size: 10px; font-weight: bold; letter-spacing: 2px; text-transform: uppercase; color: #475569; margin: 0 0 6px;\">BAKIM G\u00d6REV SAYISI<\/p>\n<p style=\"font-size: 20px; font-weight: 900; color: #2dd4bf; margin: 0 0 4px;\">47 G\u00f6rev<\/p>\n<p style=\"font-size: 12px; color: #64748b; margin: 0;\">G\u00fcnl\u00fck: 8 g\u00f6rev (vardiya ba\u015f\u0131na 15-20 dakika). Haftal\u0131k: 12 g\u00f6rev (Pazartesi sabah\u0131 ilk vardiyadan \u00f6nce 45-60 dakika). Ayl\u0131k: 16 g\u00f6rev (2-3 saat, planl\u0131 bak\u0131m penceresi). Y\u0131ll\u0131k: 11 g\u00f6rev (8-16 saatlik tam planl\u0131 kapatma, Korea Ever-Power servis m\u00fchendisinin yerinde bulunmas\u0131 \u00f6nerilir). Toplam y\u0131ll\u0131k bak\u0131m i\u015f\u00e7ili\u011fi: makine ba\u015f\u0131na yakla\u015f\u0131k 420-480 saat.<\/p>\n<\/div>\n<div style=\"background: #020b0e; padding: 16px 18px;\">\n<p style=\"font-size: 10px; font-weight: bold; letter-spacing: 2px; text-transform: uppercase; color: #475569; margin: 0 0 6px;\">DURAKLAMA MAL\u0130YET\u0130 (EP-ZQ135)<\/p>\n<p style=\"font-size: 20px; font-weight: 900; color: #2dd4bf; margin: 0 0 4px;\">KRW 2,8\u20134,2M\/saat<\/p>\n<p style=\"font-size: 12px; color: #64748b; margin: 0;\">18 hazneli 100 ml PP ila\u00e7 \u00fcretim tesisinde, planlanmam\u0131\u015f 1 saatlik ar\u0131za s\u00fcresinin f\u0131rsat maliyeti: 18 hazne \u00d7 (3.600\/5,5 s) \u00d7 45 KRW\/\u015fi\u015fe kar marj\u0131 = 5,3 milyon KRW\/saat br\u00fct kar marj\u0131 kayb\u0131. -80% kapasite kullan\u0131m\u0131nda: planlanmam\u0131\u015f saat ba\u015f\u0131na net ar\u0131za s\u00fcresi maliyeti 2,8-4,2 milyon KRW. Y\u0131ll\u0131k bak\u0131m maliyeti (yedek par\u00e7a + i\u015f\u00e7ilik): 18-28 milyon KRW. \u00d6nlenen ar\u0131za s\u00fcresi: 150-200 saat\/y\u0131l \u00d7 3,5 milyon KRW = y\u0131ll\u0131k 525-700 milyon KRW tasarruf.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<p><!-- TOC --><\/p>\n<nav style=\"margin: 28px clamp(20px,5vw,60px) 0; background: #fff; border: 1px solid #cbd5e0; border-radius: 4px; padding: 22px 26px; position: relative; overflow: hidden;\">\n<div style=\"position: absolute; inset: 0; background-image: linear-gradient(rgba(15,118,110,0.03) 1px,transparent 1px),linear-gradient(90deg,rgba(15,118,110,0.03) 1px,transparent 1px); background-size: 24px 24px; pointer-events: none;\"><\/div>\n<div style=\"position: relative;\">\n<div style=\"display: flex; align-items: center; gap: 8px; margin-bottom: 14px;\">\n<div style=\"width: 3px; height: 14px; background: #0f766e; border-radius: 2px;\"><\/div>\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 2.5px; text-transform: uppercase; color: #134e4a; margin: 0;\">BELGE D\u0130Z\u0130N\u0130<\/p>\n<\/div>\n<div style=\"display: grid; grid-template-columns: repeat(auto-fit,minmax(min(100%,270px),1fr)); gap: 2px 24px;\"><a style=\"color: #134e4a; text-decoration: none; font-size: 13.5px; padding: 4px 0; display: flex; align-items: baseline; border-bottom: 1px solid #f0fdfa;\" href=\"#s1\"><span style=\"color: #0f766e; font-size: 10px; font-weight: 800; margin-right: 8px; flex-shrink: 0;\">01<\/span>G\u00fcnl\u00fck Bak\u0131m G\u00f6revleri: Her Vardiyada 8 Kontrol<\/a><br \/>\n<a style=\"color: #134e4a; text-decoration: none; font-size: 13.5px; padding: 4px 0; display: flex; align-items: baseline; border-bottom: 1px solid #f0fdfa;\" href=\"#s2\"><span style=\"color: #0f766e; font-size: 10px; font-weight: 800; margin-right: 8px; flex-shrink: 0;\">02<\/span>Haftal\u0131k Bak\u0131m: Pazartesi Sabah\u0131 \u0130\u00e7in 12 G\u00f6rev<\/a><br \/>\n<a style=\"color: #134e4a; text-decoration: none; font-size: 13.5px; padding: 4px 0; display: flex; align-items: baseline; border-bottom: 1px solid #f0fdfa;\" href=\"#s3\"><span style=\"color: #0f766e; font-size: 10px; font-weight: 800; margin-right: 8px; flex-shrink: 0;\">03<\/span>Ayl\u0131k ve Y\u0131ll\u0131k Bak\u0131m: 16 + 11 G\u00f6rev<\/a><br \/>\n<a style=\"color: #134e4a; text-decoration: none; font-size: 13.5px; padding: 4px 0; display: flex; align-items: baseline; border-bottom: 1px solid #f0fdfa;\" href=\"#s4\"><span style=\"color: #0f766e; font-size: 10px; font-weight: 800; margin-right: 8px; flex-shrink: 0;\">04<\/span>IBM'in Alt\u0131 Kritik Ar\u0131za Modu: Tespit ve \u00d6nleme<\/a><br \/>\n<a style=\"color: #134e4a; text-decoration: none; font-size: 13.5px; padding: 4px 0; display: flex; align-items: baseline; border-bottom: 1px solid #f0fdfa;\" href=\"#s5\"><span style=\"color: #0f766e; font-size: 10px; font-weight: 800; margin-right: 8px; flex-shrink: 0;\">05<\/span>EP-ZQ Ya\u011flama Haritas\u0131 ve Gres Spesifikasyonu<\/a><br \/>\n<a style=\"color: #134e4a; text-decoration: none; font-size: 13.5px; padding: 4px 0; display: flex; align-items: baseline; border-bottom: 1px solid #f0fdfa;\" href=\"#s6\"><span style=\"color: #0f766e; font-size: 10px; font-weight: 800; margin-right: 8px; flex-shrink: 0;\">06<\/span>\u00d6nerilen Yedek Par\u00e7a Stok ve Ar\u0131za S\u00fcresi Maliyet Modeli<\/a><br \/>\n<a style=\"color: #134e4a; text-decoration: none; font-size: 13.5px; padding: 4px 0; display: flex; align-items: baseline;\" href=\"#faq\"><span style=\"color: #0f766e; font-size: 10px; font-weight: 800; margin-right: 8px; flex-shrink: 0;\">SSS<\/span>IBM Bak\u0131m M\u00fchendisli\u011fi Sorular\u0131<\/a><\/div>\n<\/div>\n<\/nav>\n<div style=\"padding: 0 clamp(20px,5vw,60px);\">\n<p><!-- S1: DAILY --><\/p>\n<section id=\"s1\" style=\"margin: 64px 0 0;\">\n<div style=\"display: flex; align-items: stretch; gap: 0; margin-bottom: 22px;\">\n<div style=\"width: 4px; background: linear-gradient(180deg,#0f766e,#2dd4bf); border-radius: 2px; flex-shrink: 0;\"><\/div>\n<div style=\"padding: 10px 16px; background: #fff; border: 1px solid #e2e8f0; border-left: none; flex: 1;\">\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 3px; text-transform: uppercase; color: #0f766e; margin: 0 0 3px;\">B\u00d6L\u00dcM 01 \u00b7 G\u00dcNL\u00dcK<\/p>\n<h2 style=\"font-size: clamp(17px,2.4vw,22px); font-weight: 800; color: #0f1e35; margin: 0; line-height: 1.2;\">G\u00fcnl\u00fck Bak\u0131m G\u00f6revleri: Her \u00c7al\u0131\u015fma Vardiyas\u0131nda 8 Kontrol (15-20 Dakika)<\/h2>\n<\/div>\n<\/div>\n<p style=\"font-size: 16px; margin-bottom: 20px;\">G\u00fcnl\u00fck bak\u0131m, \u00fcretim ba\u015flamadan \u00f6nce her vardiyan\u0131n ba\u015f\u0131nda makine operat\u00f6r\u00fc taraf\u0131ndan ger\u00e7ekle\u015ftirilir. 8 g\u00fcnl\u00fck g\u00f6rev, e\u011fitimli bir operat\u00f6r seviyesinde 15-20 dakika s\u00fcrer ve g\u00f6rsel inceleme torcu, bas\u0131n\u00e7 g\u00f6stergesi ve makinenin dahili HMI ekran\u0131 d\u0131\u015f\u0131nda herhangi bir alet gerektirmez. G\u00fcnl\u00fck kontrollerin atlanmas\u0131, Kore ila\u00e7 ve kozmetik tesislerinde planlanmam\u0131\u015f IBM ar\u0131zalar\u0131n\u0131n en yayg\u0131n temel nedenidir: Kore Ever-Power Ansan-si m\u00fc\u015fteri tesislerindeki t\u00fcm planlanmam\u0131\u015f IBM duru\u015flar\u0131n\u0131n 68%'si, belirti \u00fcretim durdurma ar\u0131zas\u0131na d\u00f6n\u00fc\u015fmeden \u00f6nce 3-7 ard\u0131\u015f\u0131k vardiya boyunca atlanan bir g\u00fcnl\u00fck kontrol maddesine dayanmaktad\u0131r.<\/p>\n<figure style=\"margin: 0 0 24px;\"><img decoding=\"async\" style=\"width: 100%; height: auto; border-radius: 3px; display: block; border: 1px solid #e2e8f0;\" title=\"Korea Ever-Power EP-ZQ IBM Makinesi \u2014 G\u00fcnl\u00fck Bak\u0131m Kontrol Noktalar\u0131\" src=\"https:\/\/isbm-blow-molding.com\/wp-content\/uploads\/2026\/07\/IBM-Internal-structure.webp\" alt=\"Kore Ever-Power EP-ZQ IBM makinesi i\u00e7 yap\u0131s\u0131 g\u00fcnl\u00fck bak\u0131m d\u00f6ner tabla s\u0131k\u0131\u015ft\u0131rma hidrolik so\u011futma devresi ya\u011flama\" \/><figcaption style=\"font-size: 12px; color: #64748b; margin-top: 8px; padding-left: 10px; border-left: 2px solid #0f766e;\">Ansan-si'deki Korea Ever-Power EP-ZQ IBM makinesinin i\u00e7 yap\u0131s\u0131, sekiz g\u00fcnl\u00fck bak\u0131m kontrol noktas\u0131n\u0131 g\u00f6stermektedir: (1) d\u00f6ner tabla indeks konum sens\u00f6r\u00fc LED onay\u0131; (2) HMI'daki s\u0131k\u0131\u015ft\u0131rma kuvveti g\u00f6stergesi ile temel de\u011fer kar\u015f\u0131la\u015ft\u0131rmas\u0131; (3) 14\u201316 MPa \u00e7al\u0131\u015fma aral\u0131\u011f\u0131nda hidrolik devre bas\u0131n\u00e7 g\u00f6stergesi; (4) so\u011futucu \u00e7\u0131k\u0131\u015f\u0131ndaki kal\u0131p so\u011futma suyu giri\u015f s\u0131cakl\u0131\u011f\u0131 (PCTG: 15\u201322\u00b0C; PP: 20\u201340\u00b0C); (5) HMI'daki namlu b\u00f6lgesi s\u0131cakl\u0131k profili ile \u00f6nceki vardiya kayd\u0131 kar\u015f\u0131la\u015ft\u0131rmas\u0131; (6) ya\u011flama pompas\u0131 \u00e7evrim g\u00f6stergesi (otomatik merkezi ya\u011flama pompas\u0131: 4\u20136 \u00e7evrim\/saat); (7) temizleme\/hurda haznesi seviye kontrol\u00fc (a\u015f\u0131r\u0131 temizleme namlu dengesizli\u011fini g\u00f6sterir); (8) emniyet kap\u0131s\u0131 kilitleme fonksiyon testi. Kaynak: Korea Ever-Power, Ansan-si, A\u011fustos 2026.<\/figcaption><\/figure>\n<div style=\"background: #020b0e; border-radius: 4px; padding: 18px 22px; border-top: 3px solid #2dd4bf; margin: 0 0 22px;\">\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 3px; text-transform: uppercase; color: #2dd4bf; margin: 0 0 14px;\">G\u00dcNL\u00dcK BAKIM G\u00d6REV MATR\u0130S\u0130 \u00b7 8 G\u00d6REV \u00b7 EP-ZQ SER\u0130S\u0130 \u00b7 HER VARD\u0130YANIN BA\u015eLANGICI<\/p>\n<div style=\"display: grid; grid-template-columns: repeat(auto-fit,minmax(min(100%,280px),1fr)); gap: 1px; background: #134e4a;\">\n<div style=\"background: #020b0e; padding: 14px 16px;\">\n<p style=\"font-size: 10px; font-weight: 800; color: #2dd4bf; margin: 0 0 10px; text-transform: uppercase; letter-spacing: 1px;\">D-01 \u2014 D\u00d6NER TABLO \u0130NDEKS KONTROL\u00dc<\/p>\n<p style=\"font-size: 13px; color: #94a3b8; margin: 0 0 6px; line-height: 1.6;\"><strong style=\"color: #e2e8f0;\">Ne:<\/strong> D\u00f6ner tabla ba\u015flang\u0131\u00e7 \u200b\u200bkonum sens\u00f6r\u00fcn\u00fcn do\u011fru indeksi g\u00f6sterdi\u011fini do\u011frulay\u0131n (HMI panelindeki ye\u015fil LED). Tablay\u0131 tam bir indeks d\u00f6ng\u00fcs\u00fc boyunca hareket ettirin ve istasyonlar aras\u0131 bekleme s\u00fcresinin \u00fcretim re\u00e7etesine \u00b10,2 s ile e\u015fle\u015fti\u011fini do\u011frulay\u0131n.<\/p>\n<p style=\"font-size: 12px; color: #0f766e; font-weight: bold; margin: 0;\"><strong>\u00d6nledi\u011fi ba\u015far\u0131s\u0131zl\u0131k:<\/strong> D\u00f6ner indeks hizalama hatas\u0131 \u2192 mandrel ile \u015fi\u015firme kal\u0131b\u0131 \u00e7arp\u0131\u015fmas\u0131 (Kritik). 5 vardiya boyunca g\u00f6zden ka\u00e7\u0131r\u0131lmas\u0131 durumunda sonu\u00e7: mandrel ucunda hasar ve 3-8 milyon KRW de\u011fi\u015ftirme maliyeti.<\/p>\n<\/div>\n<div style=\"background: #020b0e; padding: 14px 16px;\">\n<p style=\"font-size: 10px; font-weight: 800; color: #2dd4bf; margin: 0 0 10px; text-transform: uppercase; letter-spacing: 1px;\">D-02 \u2014 H\u0130DROL\u0130K BASIN\u00c7<\/p>\n<p style=\"font-size: 13px; color: #94a3b8; margin: 0 0 6px; line-height: 1.6;\"><strong style=\"color: #e2e8f0;\">Ne:<\/strong> Pompa \u00e7\u0131k\u0131\u015f\u0131ndaki g\u00f6stergeden hidrolik sistem bas\u0131nc\u0131n\u0131 okuyun: EP-ZQ40\u2013ZQ80: 12\u201314 MPa; ZQ110\u2013ZQ135: 14\u201316 MPa (sabit durumda). Vardiya kay\u0131t defterine kaydedin. Temel de\u011ferden &gt;\u00b11,5 MPa sapma: bak\u0131m ekibine bildirin.<\/p>\n<p style=\"font-size: 12px; color: #0f766e; font-weight: bold; margin: 0;\"><strong>\u00d6nledi\u011fi ba\u015far\u0131s\u0131zl\u0131k:<\/strong> Hidrolik bas\u0131n\u00e7 kayb\u0131 \u2192 s\u0131k\u0131\u015ft\u0131rma kuvvetinde d\u00fc\u015f\u00fc\u015f \u2192 enjeksiyon fla\u015f\u0131, boyun d\u0131\u015f \u00e7ap\u0131nda de\u011fi\u015fiklik (B\u00fcy\u00fck). Erken tespit: 3 g\u00fcn i\u00e7inde 0,5\u20131,0 MPa bas\u0131n\u00e7 d\u00fc\u015f\u00fc\u015f\u00fc \u2192 tam \u200b\u200bar\u0131zadan \u00f6nce conta kontrol\u00fc.<\/p>\n<\/div>\n<div style=\"background: #020b0e; padding: 14px 16px;\">\n<p style=\"font-size: 10px; font-weight: 800; color: #2dd4bf; margin: 0 0 10px; text-transform: uppercase; letter-spacing: 1px;\">D-03 \u2014 K\u00dcF SO\u011eUTMA SUYU SICAKLI\u011eI<\/p>\n<p style=\"font-size: 13px; color: #94a3b8; margin: 0 0 6px; line-height: 1.6;\"><strong style=\"color: #e2e8f0;\">Ne:<\/strong> Kal\u0131p so\u011futma devresi giri\u015f manifoldundaki so\u011futma suyu giri\u015f s\u0131cakl\u0131\u011f\u0131n\u0131 okuyun. \u00dcretim re\u00e7etesindeki ayar de\u011ferleriyle kar\u015f\u0131la\u015ft\u0131r\u0131n: PCTG: 15\u201322\u00b0C; PP: 20\u201340\u00b0C; HDPE: 15\u201325\u00b0C. Giri\u015f ve \u00e7\u0131k\u0131\u015f s\u0131cakl\u0131k fark\u0131n\u0131 kaydedin (hedef \u22645\u00b0C; &gt;8\u00b0C ak\u0131\u015f k\u0131s\u0131tlamas\u0131n\u0131 g\u00f6sterir).<\/p>\n<p style=\"font-size: 12px; color: #0f766e; font-weight: bold; margin: 0;\"><strong>\u00d6nledi\u011fi ba\u015far\u0131s\u0131zl\u0131k:<\/strong> So\u011futma devresi t\u0131kanmas\u0131 \u2192 bulan\u0131kl\u0131k art\u0131\u015f\u0131 (PCTG) veya boyutsal karars\u0131zl\u0131k (PP\/HDPE). \u018aT &gt;8\u00b0C = kire\u00e7lenme veya k\u0131smi t\u0131kanma; 5 g\u00fcn i\u00e7inde kire\u00e7 \u00e7\u00f6zme i\u015flemi planlay\u0131n.<\/p>\n<\/div>\n<div style=\"background: #020b0e; padding: 14px 16px;\">\n<p style=\"font-size: 10px; font-weight: 800; color: #2dd4bf; margin: 0 0 10px; text-transform: uppercase; letter-spacing: 1px;\">D-04 \u2014 NAMLU SICAKLIK PROF\u0130L\u0130<\/p>\n<p style=\"font-size: 13px; color: #94a3b8; margin: 0 0 6px; line-height: 1.6;\"><strong style=\"color: #e2e8f0;\">Ne:<\/strong> HMI varil b\u00f6lgesi s\u0131cakl\u0131k g\u00f6stergesini, 4-5 b\u00f6lgenin tamam\u0131 i\u00e7in vardiya \u00f6ncesi kay\u0131tlarla kar\u015f\u0131la\u015ft\u0131r\u0131n. Her b\u00f6lge i\u00e7in ayar noktas\u0131 \u00b13\u00b0C i\u00e7inde elde edilmi\u015ftir. Is\u0131nmadan sonra 10 dakikadan fazla s\u00fcreyle ayar noktas\u0131ndan &gt;\u00b15\u00b0C sapma: termokupl veya \u0131s\u0131t\u0131c\u0131 bant sorunu.<\/p>\n<p style=\"font-size: 12px; color: #0f766e; font-weight: bold; margin: 0;\"><strong>\u00d6nledi\u011fi ba\u015far\u0131s\u0131zl\u0131k:<\/strong> B\u00f6lge \u0131s\u0131t\u0131c\u0131s\u0131 ar\u0131zas\u0131 \u2192 so\u011fuk nokta \u2192 k\u0131sa at\u0131\u015f veya yetersiz dolum (9\u00b0C'lik dar proses aral\u0131\u011f\u0131nda PCTG i\u00e7in b\u00fcy\u00fck sorun). PCTG \u2192 her vardiyada kay\u0131t tutun ve 2 hafta boyunca trendi izleyin.<\/p>\n<\/div>\n<div style=\"background: #020b0e; padding: 14px 16px;\">\n<p style=\"font-size: 10px; font-weight: 800; color: #2dd4bf; margin: 0 0 10px; text-transform: uppercase; letter-spacing: 1px;\">D-05 \u2014 YA\u011eLAMA POMPASI D\u00d6NG\u00dcS\u00dc<\/p>\n<p style=\"font-size: 13px; color: #94a3b8; margin: 0 0 6px; line-height: 1.6;\"><strong style=\"color: #e2e8f0;\">Ne:<\/strong> Otomatik merkezi ya\u011flama pompas\u0131n\u0131n \u00e7al\u0131\u015ft\u0131\u011f\u0131n\u0131 do\u011frulay\u0131n (HMI \u00fczerindeki LED g\u00f6stergesi: 8-12 dakikada bir ye\u015fil yan\u0131p s\u00f6ner). Ya\u011flama haznesi seviyesini kontrol edin: kapasite 30%'nin alt\u0131ndaysa doldurun. G\u00f6r\u00fcn\u00fcr 4 da\u011f\u0131t\u0131m noktas\u0131nda ya\u011flama hatlar\u0131n\u0131n b\u00fck\u00fclmedi\u011fini veya \u00e7atlamad\u0131\u011f\u0131n\u0131 g\u00f6rsel olarak do\u011frulay\u0131n.<\/p>\n<p style=\"font-size: 12px; color: #0f766e; font-weight: bold; margin: 0;\"><strong>\u00d6nledi\u011fi ba\u015far\u0131s\u0131zl\u0131k:<\/strong> Ya\u011flama ar\u0131zas\u0131 \u2192 d\u00f6ner tabla yata\u011f\u0131n\u0131n s\u0131k\u0131\u015fmas\u0131 veya mafsal mekanizmas\u0131n\u0131n a\u015f\u0131nmas\u0131 (Kritik). Yatak de\u011fi\u015fimi: 6\u201312 milyon KRW + 3\u20135 g\u00fcn ar\u0131za s\u00fcresi.<\/p>\n<\/div>\n<div style=\"background: #020b0e; padding: 14px 16px;\">\n<p style=\"font-size: 10px; font-weight: 800; color: #2dd4bf; margin: 0 0 10px; text-transform: uppercase; letter-spacing: 1px;\">D-06 \u2014 HAVA BASINCI \u00dcFLEME<\/p>\n<p style=\"font-size: 13px; color: #94a3b8; margin: 0 0 6px; line-height: 1.6;\"><strong style=\"color: #e2e8f0;\">Ne:<\/strong> \u00dcfleme istasyonu reg\u00fclat\u00f6r\u00fcndeki \u00fcfleme havas\u0131 bas\u0131nc\u0131n\u0131 okuyun: PP\/PCTG i\u00e7in standart IBM \u015fi\u015fe format\u0131nda tipik ayar noktas\u0131 0,6\u20131,2 MPa'd\u0131r. \u00dcfleme istasyonu bekleme s\u00fcresi boyunca bas\u0131nc\u0131n \u00b10,05 MPa aral\u0131\u011f\u0131nda sabit oldu\u011funu do\u011frulay\u0131n. Hava hatt\u0131 filtresi\/kurutucu: otomatik tahliye filtre haznesinden yo\u011fu\u015fmay\u0131 bo\u015falt\u0131n.<\/p>\n<p style=\"font-size: 12px; color: #0f766e; font-weight: bold; margin: 0;\"><strong>\u00d6nledi\u011fi ba\u015far\u0131s\u0131zl\u0131k:<\/strong> D\u00fc\u015f\u00fck \u00fcfleme bas\u0131nc\u0131 \u2192 k\u0131sa \u00fcfleme \u2192 kal\u0131n tabanl\u0131, ince g\u00f6vdeli \u015fi\u015fe duvar\u0131 (B\u00fcy\u00fck sorun). \u00dcfleme havas\u0131nda yo\u011fu\u015fma \u2192 PP \u015fi\u015fe i\u00e7 y\u00fczeyinde su s\u0131\u00e7rama izleri (kozmetik kusur).<\/p>\n<\/div>\n<div style=\"background: #020b0e; padding: 14px 16px;\">\n<p style=\"font-size: 10px; font-weight: 800; color: #2dd4bf; margin: 0 0 10px; text-transform: uppercase; letter-spacing: 1px;\">D-07 \u2014 SIKMA KUVVET\u0130 G\u00d6STERGES\u0130<\/p>\n<p style=\"font-size: 13px; color: #94a3b8; margin: 0 0 6px; line-height: 1.6;\"><strong style=\"color: #e2e8f0;\">Ne:<\/strong> Vardiyan\u0131n ilk \u00fcretim d\u00f6ng\u00fcs\u00fcnde HMI'dan enjeksiyon s\u0131k\u0131\u015ft\u0131rma kuvvetini okuyun. Temel de\u011ferle (mevcut kal\u0131p format\u0131 i\u00e7in makine nominal s\u0131k\u0131\u015ft\u0131rma kuvvetinin 100%'si) kar\u015f\u0131la\u015ft\u0131r\u0131n. Temel de\u011ferden &gt;5% sapma: hidrolik devre bas\u0131nc\u0131n\u0131 (D-02) ve mafsal mekanizmas\u0131ndaki a\u015f\u0131nmay\u0131 kontrol edin (haftal\u0131k g\u00f6rev W-04).<\/p>\n<p style=\"font-size: 12px; color: #0f766e; font-weight: bold; margin: 0;\"><strong>\u00d6nledi\u011fi ba\u015far\u0131s\u0131zl\u0131k:<\/strong> D\u00fc\u015f\u00fck s\u0131k\u0131\u015ft\u0131rma kuvveti \u2192 enjeksiyon bo\u015flu\u011fu ayr\u0131m\u0131nda \u00e7apaklanma \u2192 boyun d\u0131\u015f \u00e7ap\u0131n\u0131n a\u015f\u0131r\u0131 b\u00fcy\u00fck olmas\u0131 \u2192 CRC tork ar\u0131zas\u0131 (\u0130la\u00e7 birincil ambalajlar\u0131 i\u00e7in \u00f6nemli bir sorun).<\/p>\n<\/div>\n<div style=\"background: #020b0e; padding: 14px 16px;\">\n<p style=\"font-size: 10px; font-weight: 800; color: #2dd4bf; margin: 0 0 10px; text-transform: uppercase; letter-spacing: 1px;\">D-08 \u2014 G\u00dcVENL\u0130K K\u0130L\u0130TLEME TEST\u0130<\/p>\n<p style=\"font-size: 13px; color: #94a3b8; margin: 0 0 6px; line-height: 1.6;\"><strong style=\"color: #e2e8f0;\">Ne:<\/strong> Vardiya ba\u015flang\u0131c\u0131nda JOG modunda her bir g\u00fcvenlik kap\u0131s\u0131 kilidini bir kez tetikleyerek \u015funlar\u0131 do\u011frulay\u0131n: (a) kap\u0131 a\u00e7\u0131ld\u0131\u011f\u0131nda makine durur; (b) HMI alarm\u0131 etkinle\u015fir; (c) hidrolik bas\u0131n\u00e7 sabit kal\u0131r (makine durdu\u011funda s\u0131f\u0131ra do\u011fru kayma olmaz). Vardiya g\u00fcvenlik kayd\u0131na GE\u00c7T\u0130\/KALDI notunu kaydedin. GMP tesis gereklili\u011fi: g\u00fcvenlik kayd\u0131 24 ay saklanmal\u0131d\u0131r.<\/p>\n<p style=\"font-size: 12px; color: #0f766e; font-weight: bold; margin: 0;\"><strong>\u00d6nledi\u011fi ba\u015far\u0131s\u0131zl\u0131k:<\/strong> Kilit mekanizmas\u0131n\u0131n ar\u0131zalanmas\u0131 \u2192 kal\u0131p temizli\u011fi s\u0131ras\u0131nda operat\u00f6r yaralanma riski (Kritik g\u00fcvenlik). GMP: Kilit mekanizmas\u0131 fonksiyonu, ila\u00e7 sekt\u00f6r\u00fcnde kullan\u0131lan IBM sistemleri i\u00e7in bir PQ bak\u0131m unsurudur.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n<p><!-- S2: WEEKLY --><\/p>\n<section id=\"s2\" style=\"margin: 56px 0 0;\">\n<div style=\"display: flex; align-items: stretch; gap: 0; margin-bottom: 22px;\">\n<div style=\"width: 4px; background: linear-gradient(180deg,#0f766e,#2dd4bf); border-radius: 2px; flex-shrink: 0;\"><\/div>\n<div style=\"padding: 10px 16px; background: #fff; border: 1px solid #e2e8f0; border-left: none; flex: 1;\">\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 3px; text-transform: uppercase; color: #0f766e; margin: 0 0 3px;\">B\u00d6L\u00dcM 02 \u00b7 HAFTALIK<\/p>\n<h2 style=\"font-size: clamp(17px,2.4vw,22px); font-weight: 800; color: #0f1e35; margin: 0; line-height: 1.2;\">Haftal\u0131k Bak\u0131m: Pazartesi Sabah\u0131 \u0130\u00e7in Planlanan 12 G\u00f6rev (45-60 Dakika)<\/h2>\n<\/div>\n<\/div>\n<div style=\"overflow-x: auto; margin: 0 0 22px;\">\n<table style=\"width: 100%; border-collapse: collapse; font-size: 13px; min-width: 580px;\">\n<thead>\n<tr style=\"background: #020b0e;\">\n<th style=\"color: #5eead4; padding: 10px 10px; text-align: center; border-right: 1px solid #134e4a; width: 8%;\">G\u00d6REV<\/th>\n<th style=\"color: #5eead4; padding: 10px 12px; text-align: left; border-right: 1px solid #134e4a; width: 22%;\">\u00d6\u011eE \/ S\u0130STEM<\/th>\n<th style=\"color: #5eead4; padding: 10px 10px; text-align: left; border-right: 1px solid #134e4a; width: 36%;\">EYLEM VE KABUL KR\u0130TER\u0130<\/th>\n<th style=\"color: #5eead4; padding: 10px 10px; text-align: left; border-right: 1px solid #134e4a; width: 18%;\">BA\u015eARISIZLIK \u00d6NLEND\u0130<\/th>\n<th style=\"color: #2dd4bf; padding: 10px 10px; text-align: center; width: 16%;\">S\u00dcRE (dk)<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr style=\"background: #fff;\">\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-weight: bold; color: #0f766e;\">W-01<\/td>\n<td style=\"padding: 8px 12px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-weight: bold;\">Enjeksiyon bo\u015flu\u011funun g\u00f6rsel muayenesi<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-size: 12px;\">Enjeksiyon istasyonunu a\u00e7\u0131n, t\u00fcm bo\u015fluk y\u00fczeylerini \u00e7izik, korozyon \u00e7ukuru veya re\u00e7ine kal\u0131nt\u0131s\u0131 a\u00e7\u0131s\u0131ndan 10x b\u00fcy\u00fcte\u00e7le inceleyin. Pirin\u00e7 f\u0131r\u00e7a ve g\u0131da g\u00fcvenli kal\u0131p temizleyici ile temizleyin. S136 SPI A1 i\u00e7in: Ra de\u011ferini t\u0131rnak testiyle inceleyin; \u00e7izikler fark ediliyorsa \u2192 yeniden parlatma i\u015flemi planlay\u0131n.<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-size: 12px; color: #dc2626;\">Kal\u0131p y\u00fczeyinin bozulmas\u0131 \u2192 bulan\u0131kl\u0131k art\u0131\u015f\u0131 (PCTG) \/ boyun \u00e7atlamas\u0131<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; text-align: center;\">10<\/td>\n<\/tr>\n<tr style=\"background: #f8fafc;\">\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-weight: bold; color: #0f766e;\">W-02<\/td>\n<td style=\"padding: 8px 12px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-weight: bold;\">Mil (\u00e7ekirdek \u00e7ubuk) muayenesi<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-size: 12px;\">T\u00fcm mandrel u\u00e7lar\u0131n\u0131 a\u015f\u0131nma, \u00e7entik veya re\u00e7ine birikimi a\u00e7\u0131s\u0131ndan 10x b\u00fcy\u00fcte\u00e7le inceleyin. Mandrelin d\u0131\u015f \u00e7ap\u0131n\u0131 boyun b\u00f6lgesinde dijital mikrometre ile \u00f6l\u00e7\u00fcn; kabul edilebilir tolerans: nominal de\u011ferden \u00b10,015 mm. Re\u00e7ine birikimini yaln\u0131zca pirin\u00e7 aletle temizleyin (mandrel ucu y\u00fczeyinde \u00e7elik alet kullanmay\u0131n).<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-size: 12px; color: #dc2626;\">Mil a\u015f\u0131nmas\u0131 \u2192 boyun \u00e7ap\u0131 a\u015f\u0131r\u0131 b\u00fcy\u00fck \u2192 damlal\u0131k ucu gev\u015fek; pompa s\u0131z\u0131nt\u0131s\u0131<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; text-align: center;\">8<\/td>\n<\/tr>\n<tr style=\"background: #fff;\">\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-weight: bold; color: #0f766e;\">W-03<\/td>\n<td style=\"padding: 8px 12px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-weight: bold;\">Ge\u00e7i\u015f mekanizmas\u0131 ya\u011f\u0131<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-size: 12px;\">Her kal\u0131p yar\u0131s\u0131 i\u00e7in 4 adet (toplam 8 adet) ba\u011flant\u0131 pimine y\u00fcksek bas\u0131n\u00e7l\u0131 lityum kompleks gres (NLGI 2, Fuchs Renolit LX-2 veya e\u015fde\u011feri) elle uygulay\u0131n. Gresin nipelin \u00fczerine ula\u015ft\u0131\u011f\u0131ndan ve kar\u015f\u0131 taraftan hafif\u00e7e d\u0131\u015far\u0131 ta\u015ft\u0131\u011f\u0131ndan emin olun. Kal\u0131p y\u00fczeyinin kirlenmesini \u00f6nlemek i\u00e7in fazla gresi silin.<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-size: 12px; color: #dc2626;\">Mente\u015fe a\u015f\u0131nmas\u0131 \u2192 s\u0131k\u0131\u015ft\u0131rma kuvveti kayb\u0131 \u2192 enjeksiyon \u00e7apaklanmas\u0131<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; text-align: center;\">5<\/td>\n<\/tr>\n<tr style=\"background: #f8fafc;\">\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-weight: bold; color: #0f766e;\">W-04<\/td>\n<td style=\"padding: 8px 12px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-weight: bold;\">Kilit mekanizmas\u0131 a\u015f\u0131nma kontrol\u00fc<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-size: 12px;\">Makine JOG konumundayken ve enjeksiyon istasyonu a\u00e7\u0131kken, her bir pimdeki mafsal ba\u011flant\u0131s\u0131n\u0131n bo\u015flu\u011funu manuel olarak kontrol edin: kabul edilebilir yanal bo\u015fluk \u22640,3 mm'dir. &gt;0,5 mm: bur\u00e7 a\u015f\u0131nmas\u0131; bir sonraki ayl\u0131k periyodik bak\u0131mda de\u011fi\u015ftirme planlay\u0131n. &gt;0,8 mm: derhal bak\u0131m durdurma.<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-size: 12px; color: #dc2626;\">Mafsal burcu a\u015f\u0131nmas\u0131 \u2192 s\u0131k\u0131\u015ft\u0131rma kuvveti de\u011fi\u015fimi \u2192 parti baz\u0131nda boyun d\u0131\u015f \u00e7ap\u0131nda sapma<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; text-align: center;\">4<\/td>\n<\/tr>\n<tr style=\"background: #fff;\">\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-weight: bold; color: #0f766e;\">W-05<\/td>\n<td style=\"padding: 8px 12px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-weight: bold;\">Vida ve namlu temizleme kontrol\u00fc<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-size: 12px;\">Cuma g\u00fcn\u00fc son vardiyan\u0131n sonunda (hafta sonu n\u00f6betinden \u00f6nce) varildeki bozulmu\u015f re\u00e7ineyi temizlemek i\u00e7in 3 temizleme at\u0131\u015f\u0131 yap\u0131n. Temizleme at\u0131\u015f\u0131n\u0131 inceleyin: homojen renk (sar\u0131\/kahverengi \u00e7izgiler yok = bozulma), g\u00fcm\u00fc\u015f \u00e7izgiler yok (= PCTG nemi), siyah noktalar yok (= varildeki \u00f6l\u00fc noktadan kaynaklanan re\u00e7ine yanmas\u0131). Temizleme g\u00f6r\u00fcn\u00fcm\u00fcn\u00fc kay\u0131t defterine belgeleyin.<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-size: 12px; color: #dc2626;\">Varil i\u00e7indeki \u00f6l\u00fc noktada re\u00e7ine bozulmas\u0131 \u2192 \u015fi\u015felerde siyah lekeler (ila\u00e7 reddi partisi)<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; text-align: center;\">5<\/td>\n<\/tr>\n<tr style=\"background: #f8fafc;\">\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-weight: bold; color: #0f766e;\">W-06<\/td>\n<td style=\"padding: 8px 12px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-weight: bold;\">So\u011futma suyu filtresi kontrol\u00fc<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-size: 12px;\">Kal\u0131p so\u011futma devresi giri\u015findeki so\u011futma suyu Y-s\u00fczgecini kontrol edin: sepeti \u00e7\u0131kar\u0131n, temiz su alt\u0131nda durulay\u0131n, kire\u00e7 birikintisi olup olmad\u0131\u011f\u0131n\u0131 inceleyin. Kire\u00e7 g\u00f6r\u00fcn\u00fcyorsa: 2 hafta i\u00e7inde kimyasal kire\u00e7 \u00e7\u00f6zme i\u015flemi planlay\u0131n. S\u00fczge\u00e7 sepeti contas\u0131 deforme olmu\u015f veya \u00e7atlam\u0131\u015fsa de\u011fi\u015ftirin.<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-size: 12px; color: #dc2626;\">\u00d6l\u00e7ek t\u0131kanmas\u0131 \u2192 kal\u0131p so\u011futma ar\u0131zas\u0131 \u2192 PCTG bulan\u0131kl\u0131\u011f\u0131 &gt;2% \/ PP boyutsal karars\u0131zl\u0131\u011f\u0131<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; text-align: center;\">4<\/td>\n<\/tr>\n<tr style=\"background: #fff;\">\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-weight: bold; color: #0f766e;\">W-07<\/td>\n<td style=\"padding: 8px 12px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-weight: bold;\">\u015ei\u015firme kal\u0131p ay\u0131rma y\u00fczeyinin temizlenmesi<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-size: 12px;\">\u015ei\u015firme kal\u0131b\u0131n\u0131 a\u00e7\u0131n, ay\u0131rma y\u00fczeylerini t\u00fcy b\u0131rakmayan bir bez ve g\u0131da g\u00fcvenli kal\u0131p temizleyici ile silin. Havaland\u0131rma yuvalar\u0131n\u0131 kontrol edin (tipik olarak \u015fi\u015firme bo\u015flu\u011funun ay\u0131rma y\u00fczeyinde 0,01\u20130,02 mm derinli\u011finde yuvalar): a\u00e7\u0131k olduklar\u0131ndan emin olun (t\u0131kanm\u0131\u015f havaland\u0131rma delikleri \u2192 \u015fi\u015fenin d\u0131\u015f y\u00fczeyinde \u015fi\u015firme yan\u0131\u011f\u0131 izleri). T\u0131kanm\u0131\u015fsa bak\u0131r tel f\u0131r\u00e7a ile temizleyin.<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-size: 12px; color: #dc2626;\">T\u0131kal\u0131 \u00fcfleme delikleri \u2192 \u015fi\u015fe omuzunda yan\u0131k izleri (kozmetik kusur) veya k\u0131sa \u00fcfleme<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; text-align: center;\">5<\/td>\n<\/tr>\n<tr style=\"background: #f8fafc;\">\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-weight: bold; color: #0f766e;\">W-08<\/td>\n<td style=\"padding: 8px 12px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-weight: bold;\">D\u00f6ner tabla yatak g\u00fcr\u00fclt\u00fcs\u00fc kontrol\u00fc<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-size: 12px;\">Makine \u00fcretim h\u0131z\u0131nda \u00e7al\u0131\u015f\u0131rken (JOG modunda de\u011fil), d\u00f6ner tabla yatak yuvas\u0131nda temasl\u0131 stetoskop veya titre\u015fim kalemi kullan\u0131n: devreye alma s\u0131ras\u0131nda kaydedilen temel titre\u015fim seviyesi \u00b110%'dir. Titre\u015fimde temel seviyenin 25% \u00fczerinde art\u0131\u015f: yatak a\u015f\u0131nmas\u0131; bir sonraki ayl\u0131k bak\u0131m \u00f6ncesinde de\u011fi\u015ftirme planlay\u0131n.<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-size: 12px; color: #dc2626;\">D\u00f6ner tabla yatak ar\u0131zas\u0131 \u2192 indeks konum hatas\u0131 \u2192 mandrel-\u015fi\u015firme kal\u0131b\u0131 \u00e7arp\u0131\u015fmas\u0131<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; text-align: center;\">4<\/td>\n<\/tr>\n<tr style=\"background: #fff;\">\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-weight: bold; color: #0f766e;\">W-09<\/td>\n<td style=\"padding: 8px 12px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-weight: bold;\">Hidrolik ya\u011f seviyesi ve rengi<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-size: 12px;\">Hidrolik rezervuar\u0131ndaki ya\u011f seviye g\u00f6stergesini kontrol edin: Ya\u011f seviyesi g\u00f6sterge aral\u0131\u011f\u0131n\u0131n \u00fcst yar\u0131s\u0131nda olmal\u0131d\u0131r. Ya\u011f rengi: kehribar\/saman sar\u0131s\u0131 (kabul edilebilir) ile koyu kehribar aras\u0131 (2 hafta boyunca izleyin, ard\u0131ndan numune al\u0131n ve viskozitesini test edin). Siyah veya bulan\u0131k ya\u011f: Hemen ya\u011f de\u011fi\u015fimi yap\u0131n. Belirtilen kalitede ISO VG 46 a\u015f\u0131nma \u00f6nleyici hidrolik ya\u011f ile tamamlay\u0131n.<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-size: 12px; color: #dc2626;\">Hidrolik ya\u011f\u0131n bozulmas\u0131 \u2192 pompa a\u015f\u0131nmas\u0131 \u2192 bas\u0131n\u00e7 kayb\u0131 \u2192 s\u0131k\u0131\u015ft\u0131rma ar\u0131zas\u0131<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; text-align: center;\">3<\/td>\n<\/tr>\n<tr style=\"background: #f8fafc;\">\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-weight: bold; color: #0f766e;\">W-10<\/td>\n<td style=\"padding: 8px 12px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-weight: bold;\">PCTG kurutucu \u00e7i\u011f noktas\u0131 kontrol\u00fc<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-size: 12px;\">(Sadece PCTG i\u015flemleri i\u00e7in) Nem alma haznesi kurutucusunun \u00e7i\u011f noktas\u0131 sens\u00f6r\u00fcn\u00fcn okumas\u0131n\u0131n \u2264\u221235\u00b0C (alarm e\u015fi\u011fi \u221230\u00b0C) oldu\u011funu do\u011frulay\u0131n. Molek\u00fcler elek kurutucu rotorunun durumunu kontrol edin: d\u00fc\u015f\u00fck re\u00e7ine veriminde bile \u00e7i\u011f noktas\u0131 \u221235\u00b0C'ye ula\u015fam\u0131yorsa, kurutucu rotor rejenerasyon d\u00f6ng\u00fcs\u00fc gerekebilir veya rotorun de\u011fi\u015ftirilmesi gerekebilir (genellikle 18-24 ay kullan\u0131m \u00f6mr\u00fc).<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-size: 12px; color: #dc2626;\">Kurutucu \u00e7i\u011f noktas\u0131 hatas\u0131 \u2192 kurutulmam\u0131\u015f PCTG \u2192 g\u00fcm\u00fc\u015f \u00e7izgiler + bulan\u0131kl\u0131k &gt;3% (\u00fcr\u00fcn reddi)<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; text-align: center;\">3<\/td>\n<\/tr>\n<tr style=\"background: #fff;\">\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-weight: bold; color: #0f766e;\">W-11<\/td>\n<td style=\"padding: 8px 12px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-weight: bold;\">\u015eerit istasyonu f\u0131rlatma pimi kontrol\u00fc<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-size: 12px;\">S\u0131y\u0131rma istasyonunda: re\u00e7ine birikmesi, deformasyon veya yay yorgunlu\u011fu a\u00e7\u0131s\u0131ndan f\u0131rlatma parmaklar\u0131n\u0131\/pimlerini inceleyin. F\u0131rlatma parmaklar\u0131, \u015fi\u015fe boynunun d\u0131\u015f \u00e7ap\u0131n\u0131 i\u015faretlemeden ge\u00e7melidir. Pirin\u00e7 f\u0131r\u00e7a ile temizleyin. Yay gerilimi: manuel olarak 10 mm s\u0131k\u0131\u015ft\u0131r\u0131n; diren\u00e7, s\u0131radaki t\u00fcm f\u0131rlat\u0131c\u0131larda e\u015fit olmal\u0131d\u0131r. Direnci temel de\u011ferden &gt;20% daha d\u00fc\u015f\u00fck olan herhangi bir yay\u0131 de\u011fi\u015ftirin.<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-size: 12px; color: #dc2626;\">F\u0131rlatma pimi ar\u0131zas\u0131 \u2192 \u015ferit istasyonunda \u015fi\u015fe s\u0131k\u0131\u015fmas\u0131 \u2192 konvey\u00f6r durmas\u0131 + \u015fi\u015fe deformasyonu<\/td>\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #e2e8f0; text-align: center;\">4<\/td>\n<\/tr>\n<tr style=\"background: #f8fafc;\">\n<td style=\"padding: 8px 10px; border-right: 1px solid #e2e8f0; text-align: center; font-weight: bold; color: #0f766e;\">W-12<\/td>\n<td style=\"padding: 8px 12px; border-right: 1px solid #e2e8f0; font-weight: bold;\">Kontrol paneli hava filtresi<\/td>\n<td style=\"padding: 8px 10px; border-right: 1px solid #e2e8f0; font-size: 12px;\">Kontrol kabini havaland\u0131rma filtresini (s\u00fcnger veya ka\u011f\u0131t) \u00e7\u0131kar\u0131n ve temizleyin: tozu temizlemek i\u00e7in hafif\u00e7e vurun veya t\u0131kal\u0131ysa de\u011fi\u015ftirin. T\u0131kal\u0131 kontrol kabini filtresi \u2192 invert\u00f6r\/servo s\u00fcr\u00fcc\u00fc a\u015f\u0131r\u0131 \u0131s\u0131nmas\u0131 \u2192 \u00fcretim s\u0131ras\u0131nda termal kapanma. Kore tesis ortam\u0131: filtre aral\u0131\u011f\u0131, Kore yaz neminde (Haziran-A\u011fustos) tipik olarak 7-10 g\u00fcnd\u00fcr.<\/td>\n<td style=\"padding: 8px 10px; font-size: 12px; color: #dc2626;\">Motorun a\u015f\u0131r\u0131 \u0131s\u0131nmas\u0131 \u2192 en y\u00fcksek \u00fcretim an\u0131nda plans\u0131z duru\u015f (B\u00fcy\u00fck \u00e7apl\u0131, 2-4 saatlik ar\u0131za s\u00fcresi)<\/td>\n<td style=\"padding: 8px 10px; text-align: center;\">3<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<p style=\"font-size: 12px; color: #6b7280; margin: 6px 0 20px;\">Toplam haftal\u0131k bak\u0131m s\u00fcresi: 58 dk. \u00d6nerilen uygulama: \u0130lk \u00fcretim partisinden \u00f6nce Pazartesi sabah\u0131, e\u011fitimli bir bak\u0131m teknisyeni taraf\u0131ndan (W-02, W-03, W-04, W-08 i\u00e7in \u00fcretim operat\u00f6r\u00fc de\u011fil). T\u00fcm W g\u00f6revlerini makinede bulunan makine bak\u0131m kay\u0131t defterine kaydedin. Kaynak: Kore Ever-Power EP-ZQ bak\u0131m program\u0131, Ansan-si, A\u011fustos 2026.<\/p>\n<\/section>\n<p><!-- S3: MONTHLY + ANNUAL --><\/p>\n<section id=\"s3\" style=\"margin: 56px 0 0;\">\n<div style=\"display: flex; align-items: stretch; gap: 0; margin-bottom: 22px;\">\n<div style=\"width: 4px; background: linear-gradient(180deg,#0f766e,#2dd4bf); border-radius: 2px; flex-shrink: 0;\"><\/div>\n<div style=\"padding: 10px 16px; background: #fff; border: 1px solid #e2e8f0; border-left: none; flex: 1;\">\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 3px; text-transform: uppercase; color: #0f766e; margin: 0 0 3px;\">B\u00d6L\u00dcM 03 \u00b7 AYLIK + YILLIK<\/p>\n<h2 style=\"font-size: clamp(17px,2.4vw,22px); font-weight: 800; color: #0f1e35; margin: 0; line-height: 1.2;\">Ayl\u0131k Bak\u0131m (16 G\u00f6rev \/ 2-3 saat) ve Y\u0131ll\u0131k Bak\u0131m (11 G\u00f6rev \/ Tam Kapanma)<\/h2>\n<\/div>\n<\/div>\n<div style=\"display: grid; grid-template-columns: repeat(auto-fit,minmax(min(100%,320px),1fr)); gap: 14px; margin: 0 0 24px;\">\n<div style=\"background: #fff; border: 1px solid #e2e8f0; border-top: 3px solid #0f766e; border-radius: 4px; padding: 16px 18px;\">\n<p style=\"font-size: 10px; font-weight: 800; letter-spacing: 2px; text-transform: uppercase; color: #0f766e; margin: 0 0 10px;\">Ayl\u0131k G\u00f6revler \u2014 16 Madde \u00b7 Planlanan 2-3 Saatlik Zaman Dilimi<\/p>\n<div style=\"display: flex; flex-direction: column; gap: 6px; font-size: 13px; color: #374151; line-height: 1.6;\">\n<div style=\"display: flex; gap: 8px;\"><span style=\"color: #0f766e; font-weight: bold; flex-shrink: 0;\">M-01<\/span><strong>Hidrolik ya\u011f numunesi ve viskozite testi<\/strong> \u2014 Haznenin orta portundan 100 ml ya\u011f \u00e7ekin; 40\u00b0C'de kinematik viskoziteyi \u00f6l\u00e7\u00fcn (hedef: ISO VG 46 \u00b115%). Viskozite sapmas\u0131 &gt;30% veya kirlenme &gt;NAS 9 oldu\u011funda ya\u011f de\u011fi\u015fimi yap\u0131n.<\/div>\n<div style=\"display: flex; gap: 8px;\"><span style=\"color: #0f766e; font-weight: bold; flex-shrink: 0;\">M-02<\/span><strong>Hidrolik filtre de\u011fi\u015fimi<\/strong> \u2014 D\u00f6n\u00fc\u015f hatt\u0131 hidrolik filtre eleman\u0131n\u0131 de\u011fi\u015ftirin (\u00fcretici aral\u0131\u011f\u0131: 500\u20131.000 \u00e7al\u0131\u015fma saati; 3 vardiyada yakla\u015f\u0131k ayda bir). Filtrenin \u00e7\u0131kar\u0131ld\u0131\u011f\u0131 andaki durumunu kaydedin: metalik par\u00e7ac\u0131klar \u2192 pompa a\u015f\u0131nma sinyali.<\/div>\n<div style=\"display: flex; gap: 8px;\"><span style=\"color: #0f766e; font-weight: bold; flex-shrink: 0;\">M-03<\/span><strong>Kilitleme mekanizmas\u0131n\u0131n tamamen s\u00f6k\u00fclmesi ve incelenmesi<\/strong> \u2014 Ba\u011flant\u0131 pimlerini \u00e7\u0131kar\u0131n; bur\u00e7 deli\u011fini kontrol edin (dijital kumpas, tolerans \u00b10,03 mm); 0,5 mm'den fazla delik \u00e7ap\u0131na sahip bur\u00e7lar\u0131 de\u011fi\u015ftirin. Yeniden montajda yeni NLGI 2 lityum kompleks gres ile ya\u011flay\u0131n.<\/div>\n<div style=\"display: flex; gap: 8px;\"><span style=\"color: #0f766e; font-weight: bold; flex-shrink: 0;\">M-04<\/span><strong>Varil termokupl kalibrasyon kontrol\u00fc<\/strong> \u2014 Her bir b\u00f6lgedeki termokupl okumas\u0131n\u0131, yedek g\u00f6vde portundan tak\u0131lan kalibre edilmi\u015f referans termometreyle kar\u015f\u0131la\u015ft\u0131r\u0131n. Sapma &gt;\u00b14\u00b0C ise: termokuplu yeniden kalibre edin veya de\u011fi\u015ftirin. PCTG i\u00e7in kritik \u00f6neme sahiptir (toplam 9\u00b0C i\u015flem aral\u0131\u011f\u0131).<\/div>\n<div style=\"display: flex; gap: 8px;\"><span style=\"color: #0f766e; font-weight: bold; flex-shrink: 0;\">M-05<\/span><strong>Vida ve namlu bo\u015flu\u011fu kontrol\u00fc<\/strong> \u2014 Namlu besleme b\u00f6lgesinde (eri\u015fim portu) vida kanad\u0131 ile namlu aras\u0131ndaki bo\u015flu\u011fu bir mastar ile \u00f6l\u00e7\u00fcn: standart bo\u015fluk 0,15\u20130,25 mm. &gt;0,40 mm: vida a\u015f\u0131nmas\u0131; bir sonraki planl\u0131 bak\u0131mda vida de\u011fi\u015fimi planlay\u0131n.<\/div>\n<div style=\"display: flex; gap: 8px;\"><span style=\"color: #0f766e; font-weight: bold; flex-shrink: 0;\">M-06<\/span><strong>So\u011futma devresi kire\u00e7 \u00e7\u00f6zme<\/strong> \u2014 Kal\u0131p so\u011futma devresini 40\u00b0C'de 30 dakika boyunca 5% sitrik asit \u00e7\u00f6zeltisiyle y\u0131kay\u0131n, ard\u0131ndan temiz suyla durulay\u0131n. Kire\u00e7 \u00e7\u00f6zme i\u015fleminden sonra giri\u015f-\u00e7\u0131k\u0131\u015f s\u0131cakl\u0131\u011f\u0131n\u0131n \u22644\u00b0C'ye d\u00fc\u015ft\u00fc\u011f\u00fcn\u00fc do\u011frulay\u0131n (bazal de\u011fer). Kore'nin sert su b\u00f6lgelerinde (Ansan-si su sertli\u011fi: 80\u2013120 ppm CaCO\u2083) ayl\u0131k olarak gereklidir.<\/div>\n<div style=\"display: flex; gap: 8px;\"><span style=\"color: #0f766e; font-weight: bold; flex-shrink: 0;\">M-07<\/span><strong>D\u00f6ner tabla servo s\u00fcr\u00fcc\u00fc parametre kayd\u0131<\/strong> \u2014 HMI'dan servo s\u00fcr\u00fcc\u00fc parametre g\u00fcnl\u00fc\u011f\u00fcn\u00fc indirin; anormallikler i\u00e7in indeks \u00e7evrim say\u0131s\u0131n\u0131 ve tork profilini kontrol edin. Ard\u0131\u015f\u0131k 3 \u00e7evrim boyunca devreye alma temel de\u011ferinin &gt;110%'sinden daha y\u00fcksek tepe torku: rulman a\u015f\u0131nmas\u0131 veya ya\u011flama eksikli\u011fi.<\/div>\n<div style=\"display: flex; gap: 8px;\"><span style=\"color: #0f766e; font-weight: bold; flex-shrink: 0;\">M-08<\/span><strong>Boyun d\u0131\u015f \u00e7ap\u0131 numune \u00f6l\u00e7\u00fcm\u00fc<\/strong> \u2014 Her bir oyuk pozisyonundan 10 \u015fi\u015fenin boyun d\u0131\u015f \u00e7ap\u0131n\u0131 \u00f6l\u00e7\u00fcn (dijital mikrometre, 0,001 mm \u00e7\u00f6z\u00fcn\u00fcrl\u00fck). Her oyuk i\u00e7in Cpk de\u011ferini kaydedin. Herhangi bir oyukta Cpk &lt;1,33 ise: o pozisyon i\u00e7in s\u0131k\u0131\u015ft\u0131rma kuvvetini, mafsal a\u015f\u0131nmas\u0131n\u0131 veya oyuk y\u00fczey durumunu ara\u015ft\u0131r\u0131n.<\/div>\n<div style=\"display: flex; gap: 8px;\"><span style=\"color: #0f766e; font-weight: bold; flex-shrink: 0;\">M-09<\/span><strong>Hava \u00fcfleme pimi ve hava \u00fcfleme manifoldu muayenesi<\/strong> \u2014 \u00dcfleme pimlerini \u00e7\u0131kar\u0131n; u\u00e7 contas\u0131n\u0131 a\u015f\u0131nma a\u00e7\u0131s\u0131ndan kontrol edin (O-ring durumu); \u00fcfleme piminin u\u00e7taki d\u0131\u015f \u00e7ap\u0131n\u0131 nominal de\u011fere g\u00f6re \u00f6l\u00e7\u00fcn (\u00b10,05 mm). \u00dcfleme havas\u0131 da\u011f\u0131t\u0131m kanal\u0131n\u0131 bas\u0131n\u00e7l\u0131 hava ile temizleyin. O-ring contas\u0131 15%'den fazla d\u00fczle\u015fmi\u015fse de\u011fi\u015ftirin.<\/div>\n<div style=\"display: flex; gap: 8px;\"><span style=\"color: #0f766e; font-weight: bold; flex-shrink: 0;\">M-10<\/span><strong>Enjekt\u00f6r ucu kontrol\u00fc<\/strong> \u2014 Meme ucunu \u00e7\u0131kar\u0131n; u\u00e7 deli\u011fini inceleyin ve valf bilye yuvas\u0131nda re\u00e7ine a\u015f\u0131nma oluklar\u0131 veya korozyon olup olmad\u0131\u011f\u0131n\u0131 kontrol edin. Meme ucu deli\u011finin d\u0131\u015f \u00e7ap\u0131n\u0131 \u00f6l\u00e7\u00fcn (a\u015f\u0131nma &gt;0,10 mm \u2192 de\u011fi\u015ftirin). Meme ucu kanal\u0131n\u0131 3 mm'lik pirin\u00e7 \u00e7ubukla temizleyin.<\/div>\n<div style=\"display: flex; gap: 8px;\"><span style=\"color: #0f766e; font-weight: bold; flex-shrink: 0;\">M-11'den M-16'ya<\/span><strong>Ayl\u0131k ek kalemler:<\/strong> Hava filtresi kartu\u015fu de\u011fi\u015fimi (\u00fcfleme istasyonuna bas\u0131n\u00e7l\u0131 hava beslemesi); elektrik paneli terminal s\u0131k\u0131l\u0131k kontrol\u00fc (termal d\u00f6ng\u00fc ile gev\u015femi\u015f terminaller \u2192 termokupl devre kesintisi); acil durdurma devresi fonksiyon testi (4 acil durdurma d\u00fc\u011fmesinin tamam\u0131); konvey\u00f6r bant gerginli\u011fi ve tahriki; huni kurutucu molek\u00fcler elek \u00e7i\u011f noktas\u0131 kalibrasyonu; \u00fcretim numunesinde PCTG nem testi (Karl Fischer, 3 numune, &lt;100 ppm kabul edilebilir).<\/div>\n<\/div>\n<\/div>\n<div style=\"background: #fff; border: 1px solid #e2e8f0; border-top: 3px solid #134e4a; border-radius: 4px; padding: 16px 18px;\">\n<p style=\"font-size: 10px; font-weight: 800; letter-spacing: 2px; text-transform: uppercase; color: #134e4a; margin: 0 0 10px;\">Y\u0131ll\u0131k Bak\u0131m ve Onar\u0131m G\u00f6revleri \u2014 11 Madde \u00b7 8\u201316 Saatlik Tam Planl\u0131 Bak\u0131m ve Onar\u0131m<\/p>\n<div style=\"display: flex; flex-direction: column; gap: 8px; font-size: 13px; color: #374151; line-height: 1.6;\">\n<div style=\"display: flex; gap: 8px;\"><span style=\"color: #134e4a; font-weight: bold; flex-shrink: 0;\">A-01<\/span><strong>Hidrolik ya\u011f\u0131n komple de\u011fi\u015fimi<\/strong> \u2014 Hidrolik deposunun tamam\u0131n\u0131 bo\u015falt\u0131n, deponun dibindeki tortuyu temizleyin, d\u00f6n\u00fc\u015f hatt\u0131 ve y\u00fcksek bas\u0131n\u00e7 hatt\u0131 filtre elemanlar\u0131n\u0131 de\u011fi\u015ftirin, taze ISO VG 46 a\u015f\u0131nma \u00f6nleyici hidrolik ya\u011f (EP-ZQ135: depo kapasitesi yakla\u015f\u0131k 120 litre) ile doldurun. Havay\u0131 tahliye etmek i\u00e7in 30 dakika d\u00fc\u015f\u00fck bas\u0131n\u00e7ta \u00e7al\u0131\u015ft\u0131r\u0131n. Maliyet: Makine ba\u015f\u0131na 280.000\u2013380.000 KRW.<\/div>\n<div style=\"display: flex; gap: 8px;\"><span style=\"color: #134e4a; font-weight: bold; flex-shrink: 0;\">A-02<\/span><strong>D\u00f6ner tabla yatak de\u011fi\u015fimi<\/strong> (Ko\u015ful bazl\u0131 \u2014 titre\u015fim e\u011filimi y\u0131l boyunca 30% temel de\u011ferinin \u00fczerine \u00e7\u0131karsa de\u011fi\u015ftirin). Kore Ever-Power EP-ZQ135 ana d\u00f6ner tabla yata\u011f\u0131: a\u00e7\u0131l\u0131 temasl\u0131 itme yata\u011f\u0131 seti, tipik \u00e7al\u0131\u015fma \u00f6mr\u00fc 3 vardiyal\u0131 \u00fcretimde 18.000\u201324.000 saat (yakla\u015f\u0131k 2\u20133 y\u0131l). Y\u0131ll\u0131k bak\u0131m ve onar\u0131m s\u0131ras\u0131nda de\u011fi\u015ftirilmesi, \u00fcretim s\u0131ras\u0131nda meydana gelebilecek felaket niteli\u011findeki ar\u0131zalar\u0131 \u00f6nler.<\/div>\n<div style=\"display: flex; gap: 8px;\"><span style=\"color: #134e4a; font-weight: bold; flex-shrink: 0;\">A-03<\/span><strong>Kal\u0131p SPI A1 yeniden parlatma<\/strong> (Sadece PCTG S136 SPI A1 kal\u0131plar\u0131 i\u00e7in) \u2014 Enjeksiyon bo\u015flu\u011fu ek par\u00e7alar\u0131n\u0131, Ra \u22640,010 \u03bcm'ye kadar tam yeniden parlatma i\u00e7in Kore Ever-Power Ansan-si kal\u0131p parlatma at\u00f6lyesine g\u00f6nderin. S136'da maksimum her 1.000.000 at\u0131\u015fta bir gereklidir (puslanma e\u011filimini \u00f6l\u00e7erek do\u011frulay\u0131n: \u00fcretim puslanmas\u0131 sabit durumda 1,8%'yi a\u015ft\u0131\u011f\u0131nda yeniden parlat\u0131n). Y\u00fcksek hacimli K-beauty 30 bo\u015fluklu PCTG programlar\u0131 i\u00e7in y\u0131ll\u0131k program.<\/div>\n<div style=\"display: flex; gap: 8px;\"><span style=\"color: #134e4a; font-weight: bold; flex-shrink: 0;\">A-04<\/span><strong>Vida ve namlu a\u015f\u0131nmas\u0131 \u00f6l\u00e7\u00fcm\u00fc<\/strong> \u2014 Korea Ever-Power servis m\u00fchendisi, vida uzunlu\u011fu boyunca 5 noktada \u00f6zel \u00f6l\u00e7\u00fcm aletleri kullanarak vida k\u00f6k\u00fc \u00e7ap\u0131n\u0131 ve namlu i\u00e7 \u00e7ap\u0131n\u0131 \u00f6l\u00e7er. Herhangi bir noktada kanat-namlu bo\u015flu\u011fu &gt;0,40 mm ise: bir sonraki y\u0131ll\u0131k bak\u0131m \u00f6ncesinde vida de\u011fi\u015fimi planlanmal\u0131d\u0131r. Namlu i\u00e7 a\u015f\u0131nmas\u0131 &gt;0,25 mm ise: namlu i\u00e7 kaplamas\u0131n\u0131n yenilenmesi \u00f6nerilir.<\/div>\n<div style=\"display: flex; gap: 8px;\"><span style=\"color: #134e4a; font-weight: bold; flex-shrink: 0;\">A-05<\/span><strong>Servo s\u00fcr\u00fcc\u00fc parametre yedekleme ve bellenim g\u00fcncellemesi<\/strong> \u2014 T\u00fcm servo s\u00fcr\u00fcc\u00fc parametrelerini (d\u00f6ner tabla, enjeksiyon \u00fcnitesi, s\u0131k\u0131\u015ft\u0131rma) USB'ye ve makine d\u0131\u015f\u0131 ar\u015five yedekleyin. EP-ZQ PLC i\u00e7in Korea Ever-Power \u00fcr\u00fcn yaz\u0131l\u0131m\u0131 s\u00fcr\u00fcm\u00fcn\u00fc kontrol edin (\u00fcr\u00fcn yaz\u0131l\u0131m\u0131 g\u00fcncellemeleri y\u0131ll\u0131k olarak yay\u0131nlan\u0131r; g\u00fcncelleme, enerji tasarrufu ve \u00e7evrim s\u00fcresi azalt\u0131m\u0131 i\u00e7in parametre optimizasyonunu i\u00e7erir).<\/div>\n<div style=\"display: flex; gap: 8px;\"><span style=\"color: #134e4a; font-weight: bold; flex-shrink: 0;\">A-06'dan A-11'e<\/span><strong>Kalan y\u0131ll\u0131k kalemler:<\/strong> Hidrolik silindir contalar\u0131n\u0131n komple de\u011fi\u015ftirilmesi; s\u0131cakl\u0131k kontrol cihaz\u0131 kalibrasyonu (t\u00fcm b\u00f6lgeler, KTRM standard\u0131na g\u00f6re izlenebilir); enjeksiyon \u00fcnitesinde \u00e7ek valf ve geri d\u00f6n\u00fc\u015fs\u00fcz valf muayenesi; nem alma haznesi kurutucu molek\u00fcler elek rotorunun de\u011fi\u015ftirilmesi (18-24 ay \u00f6m\u00fcr); kal\u0131p so\u011futma devresinin 6 bar bas\u0131n\u00e7ta komple bas\u0131n\u00e7 testi (y\u0131ll\u0131k \u00f6l\u00e7eklendirmeden sonra devrede s\u0131z\u0131nt\u0131 olmad\u0131\u011f\u0131n\u0131 teyit edin); makinenin komple yeniden devreye al\u0131nmas\u0131 (farmas\u00f6tik GMP tesisleri i\u00e7in IQ\/OQ yeniden uygulama - bo\u015fluk ba\u015f\u0131na 50 \u015fi\u015fe numune, Cpk \u22651,33 onay\u0131).<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n<p><!-- S4: 6 FAILURE MODES --><\/p>\n<section id=\"s4\" style=\"margin: 56px 0 0;\">\n<div style=\"display: flex; align-items: stretch; gap: 0; margin-bottom: 22px;\">\n<div style=\"width: 4px; background: linear-gradient(180deg,#0f766e,#2dd4bf); border-radius: 2px; flex-shrink: 0;\"><\/div>\n<div style=\"padding: 10px 16px; background: #fff; border: 1px solid #e2e8f0; border-left: none; flex: 1;\">\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 3px; text-transform: uppercase; color: #0f766e; margin: 0 0 3px;\">B\u00d6L\u00dcM 04<\/p>\n<h2 style=\"font-size: clamp(17px,2.4vw,22px); font-weight: 800; color: #0f1e35; margin: 0; line-height: 1.2;\">IBM'in Alt\u0131 Kritik Ar\u0131za Modu: Tespit Aral\u0131\u011f\u0131, Temel Neden ve \u00d6nleme<\/h2>\n<\/div>\n<\/div>\n<figure style=\"margin: 0 0 24px;\"><img decoding=\"async\" style=\"width: 100%; height: auto; border-radius: 3px; display: block; border: 1px solid #e2e8f0;\" title=\"IBM 3 \u0130stasyonlu \u00c7al\u0131\u015fma Prensibi \u2014 Her \u0130stasyonda Kritik Ar\u0131za Modunun Belirlenmesi\" src=\"https:\/\/isbm-blow-molding.com\/wp-content\/uploads\/2026\/07\/IBM-operating-principle.webp\" alt=\"IBM 3 istasyonlu \u00e7al\u0131\u015fma prensibi d\u00f6ner tabla indeksleme ar\u0131za modu tespiti bak\u0131m Kore Ever-Power EP-ZQ\" \/><figcaption style=\"font-size: 12px; color: #64748b; margin-top: 8px; padding-left: 10px; border-left: 2px solid #0f766e;\">Ansan-si'deki Korea Ever-Power EP-ZQ IBM 3 istasyonlu \u00e7al\u0131\u015fma prensibi, alt\u0131 kritik ar\u0131za modu konumunu g\u00f6stermektedir: (1) D\u00f6ner tabla indeks hatas\u0131 \u2014 servo s\u00fcr\u00fcc\u00fc ve yatak (t\u00fcm istasyonlar aras\u0131nda); (2) S\u0131k\u0131\u015ft\u0131rma kuvveti kaymas\u0131 \u2014 Enjeksiyon \u0130stasyonu 1'deki mafsal mekanizmas\u0131 ve hidrolik devre; (3) Namlu s\u0131cakl\u0131k b\u00f6lgesi ar\u0131zas\u0131 \u2014 namludaki \u0131s\u0131t\u0131c\u0131 bant ve termokupl; (4) Kal\u0131p so\u011futma devresi t\u0131kanmas\u0131 \u2014 enjeksiyon bo\u015flu\u011fu ve \u015fi\u015firme kal\u0131b\u0131 i\u00e7indeki so\u011futma kanal\u0131; (5) Mil (\u00e7ekirdek \u00e7ubuk) a\u015f\u0131nmas\u0131 \u2014 Enjeksiyon \u0130stasyonu 1 ve \u015ei\u015firme \u0130stasyonu 2'deki mil ucu; (6) Hidrolik bas\u0131n\u00e7 kayb\u0131 \u2014 enjeksiyon s\u0131k\u0131\u015ft\u0131rma ve \u015fi\u015firme besleme pompas\u0131 ve devresi. Yukar\u0131daki yap\u0131land\u0131r\u0131lm\u0131\u015f bak\u0131m g\u00f6revleri sayesinde, alt\u0131 ar\u0131za da felaketle sonu\u00e7lanmadan \u00f6nce tespit edilmektedir. Kaynak: Korea Ever-Power, Ansan-si, A\u011fustos 2026.<\/figcaption><\/figure>\n<figure style=\"margin: 0 0 24px;\"><img decoding=\"async\" style=\"width: 100%; height: auto; border-radius: 3px; display: block; border: 1px solid #e2e8f0;\" title=\"Korea Ever-Power EP-ZQ IBM Kal\u0131p Tak\u0131mlar\u0131 \u2014 Mafsal Mekanizmas\u0131 ve Mil Bak\u0131m Noktalar\u0131\" src=\"https:\/\/isbm-blow-molding.com\/wp-content\/uploads\/2026\/07\/IBM-mold.webp\" alt=\"Korea Ever-Power EP-ZQ IBM kal\u0131p tak\u0131m enjeksiyon bo\u015flu\u011fu mafsal mekanizmas\u0131 s\u0131k\u0131\u015ft\u0131rma kuvveti mandrel bak\u0131m muayenesi\" \/><figcaption style=\"font-size: 12px; color: #64748b; margin-top: 8px; padding-left: 10px; border-left: 2px solid #0f766e;\">Ansan-si'deki Korea Ever-Power EP-ZQ IBM enjeksiyon kal\u0131plama aletinde, en s\u0131k bak\u0131m gerektiren iki mekanik bak\u0131m b\u00f6lgesi g\u00f6sterilmektedir: haftal\u0131k W-03 gres uygulamas\u0131 ve W-04 pim bo\u015flu\u011fu kontrol\u00fcn\u00fcn s\u0131k\u0131\u015ft\u0131rma kuvveti kaymas\u0131n\u0131 \u00f6nledi\u011fi (Ar\u0131za Modu FM-02) mafsal ba\u011flant\u0131 pim dizisi (enjeksiyon istasyonu kal\u0131p yar\u0131s\u0131nda g\u00f6r\u00fclebilir); ve haftal\u0131k W-02 d\u0131\u015f \u00e7ap \u00f6l\u00e7\u00fcm\u00fcn\u00fcn, mandrel a\u015f\u0131nmas\u0131n\u0131n \u00b10,05 mm boyun d\u0131\u015f \u00e7ap tolerans\u0131n\u0131 a\u015fmadan \u00f6nce tespit edildi\u011fi (Ar\u0131za Modu FM-05) mandrel (\u00e7ekirdek \u00e7ubuk) u\u00e7 dizisi. Her iki bak\u0131m i\u015flemi de makine durdurulmu\u015f ve enjeksiyon istasyonu a\u00e7\u0131kken ger\u00e7ekle\u015ftirilir - haftal\u0131k bak\u0131m penceresi ba\u015f\u0131na toplam s\u00fcre 12-15 dakikad\u0131r. Kaynak: Korea Ever-Power, Ansan-si, A\u011fustos 2026.<\/figcaption><\/figure>\n<div style=\"display: flex; flex-direction: column; gap: 2px; margin: 0 0 22px;\">\n<div style=\"display: grid; grid-template-columns: auto 1fr; gap: 0; border: 1px solid #e2e8f0; border-radius: 4px; overflow: hidden;\">\n<div style=\"background: #dc2626; color: #fff; padding: 16px 18px; display: flex; align-items: center; justify-content: center; min-width: 70px; font-size: 14px; font-weight: 900; flex-shrink: 0; text-align: center; line-height: 1.2;\">FM<br \/>\n01<\/div>\n<div style=\"padding: 16px 18px; background: #fff;\">\n<p style=\"font-size: 14px; font-weight: bold; color: #dc2626; margin: 0 0 6px;\">D\u00f6ner Tabla \u0130ndeksleme Hatas\u0131 \u2014 KR\u0130T\u0130K \u2014 Mil\/\u015ei\u015firme Kal\u0131b\u0131 \u00c7arp\u0131\u015fma Riski<\/p>\n<div style=\"display: grid; grid-template-columns: repeat(auto-fit,minmax(min(100%,200px),1fr)); gap: 8px; font-size: 13px; color: #374151;\">\n<div><strong style=\"color: #0f766e;\">Ana neden:<\/strong> D\u00f6ner tabla servo s\u00fcr\u00fcc\u00fc enkoderinde sapma; rulman a\u015f\u0131nmas\u0131 nedeniyle tabla bo\u015flu\u011funun artmas\u0131; tabla d\u00f6nd\u00fcrme halkas\u0131nda ya\u011flama ar\u0131zas\u0131; d\u0131\u015f titre\u015fim nedeniyle ba\u015flang\u0131\u00e7 \u200b\u200bkonum sens\u00f6r\u00fcn\u00fcn kaymas\u0131.<\/div>\n<div><strong style=\"color: #0f766e;\">Erken uyar\u0131 i\u015faretleri:<\/strong> \u0130ndeks \u00e7evrim s\u00fcresinde temel de\u011fere k\u0131yasla &gt;0,2 s art\u0131\u015f; servo tork tepe noktas\u0131nda art\u0131\u015f; ara s\u0131ra HMI indeks konum alarm\u0131 (operat\u00f6r taraf\u0131ndan inceleme yap\u0131lmadan giderildi); indeks tamamland\u0131\u011f\u0131nda hafif g\u00fcr\u00fclt\u00fc de\u011fi\u015fikli\u011fi.<\/div>\n<div><strong style=\"color: #0f766e;\">Alg\u0131lama g\u00f6revi ve aral\u0131\u011f\u0131:<\/strong> D-01 (g\u00fcnl\u00fck: indeks konum LED kontrol\u00fc); W-08 (haftal\u0131k: rulman titre\u015fim stetoskopu); M-07 (ayl\u0131k: servo parametre kay\u0131t incelemesi). \u00c7arp\u0131\u015fmadan \u00f6nce tespit s\u00fcresi: 3\u201314 g\u00fcn.<\/div>\n<div><strong style=\"color: #0f766e;\">Tespit edilmemesi durumunda ortaya \u00e7\u0131kacak sonu\u00e7lar:<\/strong> \u00dcretim h\u0131z\u0131 tam kapasiteye ula\u015ft\u0131\u011f\u0131nda mandrel ucu \u015fi\u015firme kal\u0131b\u0131n\u0131n kenar\u0131na temas eder \u2192 mandrel ucunda hasar (3-8 milyon KRW); \u015fi\u015firme kal\u0131b\u0131nda \u00e7atlama (5-15 milyon KRW); mandrel de\u011fi\u015fimi ve kal\u0131p onar\u0131m\u0131 i\u00e7in 3-7 g\u00fcnl\u00fck duru\u015f s\u00fcresi.<\/div>\n<\/div>\n<\/div>\n<\/div>\n<div style=\"display: grid; grid-template-columns: auto 1fr; gap: 0; border: 1px solid #e2e8f0; border-radius: 4px; overflow: hidden; background: #f8fafc;\">\n<div style=\"background: #ea580c; color: #fff; padding: 16px 18px; display: flex; align-items: center; justify-content: center; min-width: 70px; font-size: 14px; font-weight: 900; flex-shrink: 0; text-align: center; line-height: 1.2;\">FM<br \/>\n02<\/div>\n<div style=\"padding: 16px 18px; background: #f8fafc;\">\n<p style=\"font-size: 14px; font-weight: bold; color: #ea580c; margin: 0 0 6px;\">S\u0131k\u0131\u015ft\u0131rma Kuvveti Kaymas\u0131 \u2014 \u00d6NEML\u0130 \u2014 Boyun D\u0131\u015f \u00c7ap\u0131nda \u00c7apak ve GMP Uygunsuzlu\u011fu<\/p>\n<div style=\"display: grid; grid-template-columns: repeat(auto-fit,minmax(min(100%,200px),1fr)); gap: 8px; font-size: 13px; color: #374151;\">\n<div><strong style=\"color: #0f766e;\">Ana neden:<\/strong> Mafsal burcu a\u015f\u0131nmas\u0131 (en yayg\u0131n olan\u0131); hidrolik sistem bas\u0131n\u00e7 kayb\u0131 (s\u0131zd\u0131rmazl\u0131k eleman\u0131 ka\u00e7a\u011f\u0131); yetersiz ya\u011flamadan kaynaklanan mafsal pimi a\u015f\u0131nmas\u0131. Mafsal geometrisi gev\u015fedik\u00e7e s\u0131k\u0131\u015ft\u0131rma kuvveti haftalar i\u00e7inde a\u015fa\u011f\u0131 do\u011fru kayar.<\/div>\n<div><strong style=\"color: #0f766e;\">Erken uyar\u0131 i\u015faretleri:<\/strong> Enjeksiyon bo\u015flu\u011fu ay\u0131rma y\u00fczeyinde ince bir fla\u015f \u00e7izgisi beliriyor; boyun OD Cpk de\u011feri 2-3 hafta i\u00e7inde d\u00fc\u015f\u00fcyor; HMI s\u0131k\u0131\u015ft\u0131rma kuvveti g\u00f6stergesi, ba\u015flang\u0131\u00e7 \u200b\u200bde\u011ferinin 3-5% alt\u0131nda; kapatma s\u0131ras\u0131nda a\u00e7ma\/kapama mekanizmas\u0131ndan duyulabilir bir t\u0131klama sesi geliyor.<\/div>\n<div><strong style=\"color: #0f766e;\">Alg\u0131lama g\u00f6revi ve aral\u0131\u011f\u0131:<\/strong> D-07 (g\u00fcnl\u00fck: HMI s\u0131k\u0131\u015ft\u0131rma ekran\u0131); W-04 (haftal\u0131k: ge\u00e7i\u015f pimi bo\u015fluk kontrol\u00fc); M-03 (ayl\u0131k: ge\u00e7i\u015f tam incelemesi); M-08 (ayl\u0131k: her bo\u015fluk i\u00e7in boyun OD Cpk \u00f6l\u00e7\u00fcm\u00fc).<\/div>\n<div><strong style=\"color: #0f766e;\">Sonu\u00e7lar:<\/strong> \u0130la\u00e7 birincil ambalaj\u0131 i\u00e7in: enjeksiyon bo\u015flu\u011fu ayr\u0131m\u0131nda \u00e7apaklanma \u2192 boyun d\u0131\u015f \u00e7ap\u0131nda a\u015f\u0131r\u0131 b\u00fcy\u00fckl\u00fck \u2192 CRC torkunda uygunsuzluk \u2192 GMP kapsam\u0131nda parti incelemesi. Parti reddi maliyeti: \u00fcr\u00fcn de\u011ferine ba\u011fl\u0131 olarak 50-300 milyon KRW. \u00d6nleme maliyeti: mafsal bur\u00e7 seti 80.000-200.000 KRW.<\/div>\n<\/div>\n<\/div>\n<\/div>\n<div style=\"display: grid; grid-template-columns: auto 1fr; gap: 0; border: 1px solid #e2e8f0; border-radius: 4px; overflow: hidden;\">\n<div style=\"background: #d97706; color: #fff; padding: 16px 18px; display: flex; align-items: center; justify-content: center; min-width: 70px; font-size: 14px; font-weight: 900; flex-shrink: 0; text-align: center; line-height: 1.2;\">FM<br \/>\n03<\/div>\n<div style=\"padding: 16px 18px; background: #fff;\">\n<p style=\"font-size: 14px; font-weight: bold; color: #d97706; margin: 0 0 6px;\">Namlu S\u0131cakl\u0131k B\u00f6lgesi Ar\u0131zas\u0131 \u2014 B\u00dcY\u00dcK \u2014 Re\u00e7ine Bozulmas\u0131 ve Eksik At\u0131\u015f<\/p>\n<div style=\"display: grid; grid-template-columns: repeat(auto-fit,minmax(min(100%,200px),1fr)); gap: 8px; font-size: 13px; color: #374151;\">\n<div><strong style=\"color: #0f766e;\">Ana neden:<\/strong> Is\u0131t\u0131c\u0131 bant\u0131n yanmas\u0131 (en yayg\u0131n olan\u0131; \u00e7al\u0131\u015fma \u00f6mr\u00fc 18.000\u201330.000 saat); termokupl kaymas\u0131 veya ar\u0131zas\u0131; PID kontrol cihaz\u0131 ar\u0131zas\u0131; gev\u015fek \u0131s\u0131t\u0131c\u0131 bant terminal ba\u011flant\u0131s\u0131 (termal d\u00f6ng\u00fc nedeniyle gev\u015femi\u015f).<\/div>\n<div><strong style=\"color: #0f766e;\">Erken uyar\u0131 i\u015faretleri:<\/strong> B\u00f6lge s\u0131cakl\u0131\u011f\u0131 ayarlanan de\u011fere \u0131s\u0131nma s\u00fcresi i\u00e7inde ula\u015f\u0131lamad\u0131; b\u00f6lge s\u0131cakl\u0131\u011f\u0131 \u00b15\u00b0C'den fazla dalgalan\u0131yor; biti\u015fik b\u00f6lge a\u015f\u0131r\u0131 telafi ediyor (ayarlanan de\u011ferden daha y\u00fcksek); temizleme \u00e7ekimlerinde siyah noktalar g\u00f6r\u00fcn\u00fcyor.<\/div>\n<div><strong style=\"color: #0f766e;\">Alg\u0131lama g\u00f6revi ve aral\u0131\u011f\u0131:<\/strong> D-04 (g\u00fcnl\u00fck: namlu s\u0131cakl\u0131k profili kontrol\u00fc); M-04 (ayl\u0131k: termokupl kalibrasyonu); Y\u0131ll\u0131k A-05 (firmware g\u00fcncellemesi, \u0131s\u0131t\u0131c\u0131 band\u0131 saat sayac\u0131 kontrol\u00fcn\u00fc i\u00e7erir).<\/div>\n<div><strong style=\"color: #0f766e;\">PCTG'nin etkisi en y\u00fcksek:<\/strong> PCTG proses penceresi \u00b19\u00b0C \u2014 3. B\u00f6lge \u0131s\u0131t\u0131c\u0131s\u0131n\u0131n ar\u0131zalanmas\u0131 ve s\u0131cakl\u0131\u011f\u0131n 15\u00b0C d\u00fc\u015fmesi, PCTG'de an\u0131nda k\u0131sa s\u00fcreli \u00fcretime neden olurken, PP (\u00b120\u00b0C penceresi) kabul edilebilir kalitede \u00fcretime devam eder. PCTG i\u015flemleri: g\u00fcnl\u00fck b\u00f6lge s\u0131cakl\u0131k kontrol\u00fc \u015fartt\u0131r.<\/div>\n<\/div>\n<\/div>\n<\/div>\n<div style=\"display: grid; grid-template-columns: auto 1fr; gap: 0; border: 1px solid #e2e8f0; border-radius: 4px; overflow: hidden; background: #f8fafc;\">\n<div style=\"background: #0f766e; color: #fff; padding: 16px 18px; display: flex; align-items: center; justify-content: center; min-width: 70px; font-size: 14px; font-weight: 900; flex-shrink: 0; text-align: center; line-height: 1.2;\">FM<br \/>\n04<\/div>\n<div style=\"padding: 16px 18px; background: #f8fafc;\">\n<p style=\"font-size: 14px; font-weight: bold; color: #0f766e; margin: 0 0 6px;\">Kal\u0131p So\u011futma Devresi T\u0131kan\u0131kl\u0131\u011f\u0131 \u2014 \u00d6NEML\u0130 \u2014 PCTG Pus Art\u0131\u015f\u0131 veya Boyutsal De\u011fi\u015fim<\/p>\n<div style=\"display: grid; grid-template-columns: repeat(auto-fit,minmax(min(100%,200px),1fr)); gap: 8px; font-size: 13px; color: #374151;\">\n<div><strong style=\"color: #0f766e;\">Ana neden:<\/strong> Sert sudan kaynaklanan kalsiyum karbonat tortusu (Ansan-si: 80\u2013120 ppm CaCO\u2083); d\u00fc\u015f\u00fck s\u0131cakl\u0131ktaki PCTG devrelerinde (15\u201322\u00b0C so\u011futulmu\u015f su) yosun olu\u015fumu; yaz aylar\u0131nda biyolojik bal\u00e7\u0131k birikimi. Tedavi edilmeden 6\u201318 ay i\u00e7inde devre tamamen t\u0131kan\u0131r.<\/div>\n<div><strong style=\"color: #0f766e;\">Erken uyar\u0131 i\u015faretleri:<\/strong> Giri\u015f eksi \u00e7\u0131k\u0131\u015f s\u0131cakl\u0131\u011f\u0131 (\u018aT) 5\u00b0C'den fazla art\u0131yor (normalde \u22644\u00b0C); so\u011futma devresi ak\u0131\u015f h\u0131z\u0131 d\u00fc\u015f\u00fcyor (rotametre okumas\u0131); proses de\u011fi\u015fikli\u011fi olmaks\u0131z\u0131n 2-3 hafta boyunca PCTG bulan\u0131kl\u0131\u011f\u0131 art\u0131\u015f e\u011filimi g\u00f6steriyor.<\/div>\n<div><strong style=\"color: #0f766e;\">Alg\u0131lama g\u00f6revi ve aral\u0131\u011f\u0131:<\/strong> D-03 (g\u00fcnl\u00fck: \u018aT kontrol\u00fc); W-06 (haftal\u0131k: Y-s\u00fczge\u00e7 kontrol\u00fc); M-06 (ayl\u0131k: sitrik asit kire\u00e7 \u00e7\u00f6zme). \u00d6nlem: Ansan-si sertli\u011fi i\u00e7in so\u011futucu beslemesine hat i\u00e7i su yumu\u015fat\u0131c\u0131 tak\u0131n (Korea Ever-Power'\u0131n t\u00fcm PCTG IBM kurulumlar\u0131 i\u00e7in \u00f6nerisi).<\/div>\n<div><strong style=\"color: #0f766e;\">PCTG sonucu:<\/strong> Kal\u0131p so\u011fumas\u0131 &gt;22\u00b0C (t\u0131kanma nedeniyle) \u2192 PCTG bulan\u0131kl\u0131\u011f\u0131 2,0\u20133,5% (l\u00fcks e\u015fi\u011finin \u00fczerinde) \u2192 t\u00fcm \u00fcretim vardiyas\u0131 reddedilir \u2192 30 g\u00f6zl\u00fc ZQ135 PCTG \u00fcretiminde 8 saatlik vardiya ba\u015f\u0131na 8\u201325 milyon KRW \u00fcr\u00fcn kayb\u0131.<\/div>\n<\/div>\n<\/div>\n<\/div>\n<div style=\"display: grid; grid-template-columns: auto 1fr; gap: 0; border: 1px solid #e2e8f0; border-radius: 4px; overflow: hidden;\">\n<div style=\"background: #7c3aed; color: #fff; padding: 16px 18px; display: flex; align-items: center; justify-content: center; min-width: 70px; font-size: 14px; font-weight: 900; flex-shrink: 0; text-align: center; line-height: 1.2;\">FM<br \/>\n05<\/div>\n<div style=\"padding: 16px 18px; background: #fff;\">\n<p style=\"font-size: 14px; font-weight: bold; color: #7c3aed; margin: 0 0 6px;\">Mil (\u00c7ekirdek \u00c7ubuk) A\u015f\u0131nmas\u0131 \u2014 K\u00dc\u00c7\u00dcK ila B\u00dcY\u00dcK \u2014 Boyun \u00c7ap\u0131 B\u00fcy\u00fck ve Kapatma S\u0131z\u0131nt\u0131s\u0131<\/p>\n<div style=\"display: grid; grid-template-columns: repeat(auto-fit,minmax(min(100%,200px),1fr)); gap: 8px; font-size: 13px; color: #374151;\">\n<div><strong style=\"color: #0f766e;\">Ana neden:<\/strong> Cam elyaf takviyeli PP veya mineral takviyeli re\u00e7inelerden kaynaklanan a\u015f\u0131nd\u0131r\u0131c\u0131 a\u015f\u0131nma; yeterli temizleme yap\u0131lmadan y\u00fcksek namlu s\u0131cakl\u0131\u011f\u0131nda PCTG'den kaynaklanan korozyonlu a\u015f\u0131nma; operat\u00f6r\u00fcn \u00e7elik aletlerle temizli\u011finden kaynaklanan fiziksel hasar.<\/div>\n<div><strong style=\"color: #0f766e;\">Erken uyar\u0131 i\u015faretleri:<\/strong> Boyun i\u00e7 \u00e7ap\u0131n\u0131n ba\u015flang\u0131\u00e7 \u200b\u200bde\u011ferine g\u00f6re &gt;0,10 mm artmas\u0131 (haftal\u0131k mikrometre kontrol\u00fc); damlal\u0131k ucunun gev\u015femesi (t\u00fcketici veya dolum hatt\u0131 kalite kontrol geri bildirimi); damlal\u0131k ucunda veya pompa-dald\u0131rma t\u00fcp\u00fc contas\u0131nda s\u0131z\u0131nt\u0131 bildirilmesi.<\/div>\n<div><strong style=\"color: #0f766e;\">Alg\u0131lama g\u00f6revi ve aral\u0131\u011f\u0131:<\/strong> W-02 (haftal\u0131k: mandrel d\u0131\u015f \u00e7ap \u00f6l\u00e7\u00fcm\u00fc). Standart farmas\u00f6tik IBM'de (PP, HDPE, dolgusuz): mandrel a\u015f\u0131nma oran\u0131 100.000 d\u00f6ng\u00fcde yakla\u015f\u0131k 0,005\u20130,010 mm; hassas farmas\u00f6tik formatlar i\u00e7in de\u011fi\u015ftirilmeden \u00f6nce 500.000\u20131.000.000 at\u0131\u015fl\u0131k kullan\u0131m \u00f6mr\u00fc.<\/div>\n<div><strong style=\"color: #0f766e;\">Yenileme maliyeti:<\/strong> Tek mandrel: 80.000\u2013250.000 KRW (malzemeye ba\u011fl\u0131; PCTG mandrelleri korozyon direnci i\u00e7in sert krom kaplama veya nitr\u00fcr kaplamal\u0131 H13 gerektirir). 30 g\u00f6zl\u00fc ZQ135 i\u00e7in komple mandrel seti: 2,4\u20137,5 milyon KRW. Y\u0131ll\u0131k bak\u0131m ve onar\u0131m s\u0131ras\u0131nda planl\u0131 de\u011fi\u015fim, \u00fcretim s\u0131ras\u0131nda olu\u015fabilecek ar\u0131zalar\u0131 \u00f6nler.<\/div>\n<\/div>\n<\/div>\n<\/div>\n<div style=\"display: grid; grid-template-columns: auto 1fr; gap: 0; border: 1px solid #e2e8f0; border-radius: 4px; overflow: hidden; background: #f8fafc;\">\n<div style=\"background: #1e3a5f; color: #fff; padding: 16px 18px; display: flex; align-items: center; justify-content: center; min-width: 70px; font-size: 14px; font-weight: 900; flex-shrink: 0; text-align: center; line-height: 1.2;\">FM<br \/>\n06<\/div>\n<div style=\"padding: 16px 18px; background: #f8fafc;\">\n<p style=\"font-size: 14px; font-weight: bold; color: #1e3a5f; margin: 0 0 6px;\">Hidrolik Bas\u0131n\u00e7 Kayb\u0131 \u2014 B\u00dcY\u00dcK \u2014 S\u0131k\u0131\u015ft\u0131rma Kuvvetinin \u00c7\u00f6kmesi ve Makinenin Durmas\u0131<\/p>\n<div style=\"display: grid; grid-template-columns: repeat(auto-fit,minmax(min(100%,200px),1fr)); gap: 8px; font-size: 13px; color: #374151;\">\n<div><strong style=\"color: #0f766e;\">Ana neden:<\/strong> Hidrolik pompa a\u015f\u0131nmas\u0131 (12-18 ay boyunca kademeli bas\u0131n\u00e7 kayb\u0131); hidrolik silindir conta ar\u0131zas\u0131 (ani bas\u0131n\u00e7 kayb\u0131); bas\u0131n\u00e7 tahliye vanas\u0131n\u0131n a\u00e7\u0131k kalmas\u0131 (bas\u0131n\u00e7 d\u00fc\u015f\u00fc\u015f\u00fc tahliye ayar noktas\u0131na kadar); hidrolik ya\u011f kirlenmesi nedeniyle pompa verimlili\u011finin azalmas\u0131.<\/div>\n<div><strong style=\"color: #0f766e;\">Erken uyar\u0131 i\u015faretleri:<\/strong> Sistem bas\u0131nc\u0131, ba\u015flang\u0131\u00e7 \u200b\u200bde\u011ferinin 5\u201310% alt\u0131nda (D-02 g\u00fcnl\u00fck kontrol trendi); ya\u011f s\u0131cakl\u0131\u011f\u0131, kararl\u0131 durumda ba\u015flang\u0131\u00e7 \u200b\u200bde\u011ferinin &gt;5\u00b0C \u00fczerinde y\u00fckseliyor (pompa verimlili\u011fi kayb\u0131); pompa g\u00fcr\u00fclt\u00fcs\u00fcnde art\u0131\u015f (havaland\u0131r\u0131lm\u0131\u015f ya\u011fdan kaynaklanan kavitasyon).<\/div>\n<div><strong style=\"color: #0f766e;\">Alg\u0131lama g\u00f6revi ve aral\u0131\u011f\u0131:<\/strong> D-02 (g\u00fcnl\u00fck: bas\u0131n\u00e7 g\u00f6stergesi kayd\u0131); W-09 (haftal\u0131k: ya\u011f seviyesi ve rengi); M-01 (ayl\u0131k: ya\u011f numunesi ve viskozitesi); M-02 (ayl\u0131k: filtre de\u011fi\u015fimi ve metalik par\u00e7ac\u0131klar a\u00e7\u0131s\u0131ndan eleman kontrol\u00fc).<\/div>\n<div><strong style=\"color: #0f766e;\">Ani ar\u0131zan\u0131n sonu\u00e7lar\u0131:<\/strong> Makine, \u015fi\u015firme istasyonunda \u00f6n kal\u0131p varken d\u00f6ng\u00fcn\u00fcn ortas\u0131nda duruyor \u2192 \u00f6n kal\u0131p kal\u0131p bo\u015flu\u011funa s\u0131k\u0131\u015f\u0131yor (manuel olarak \u00e7\u0131kar\u0131lmas\u0131 gerekiyor, kal\u0131p hasar\u0131 riski var); enjeksiyon s\u0131ras\u0131nda s\u0131k\u0131\u015ft\u0131rma kuvveti \u00e7\u00f6k\u00fcyor \u2192 re\u00e7ine ba\u011flant\u0131 \u00e7ubu\u011fu b\u00f6lgesine ak\u0131yor (zor temizlik, 4-8 saat ar\u0131za s\u00fcresi). Hidrolik pompa de\u011fi\u015fimi: 1,5-3,5 milyon KRW + 1-2 g\u00fcn ar\u0131za s\u00fcresi.<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n<p><!-- S5: LUBRICATION MAP --><\/p>\n<section id=\"s5\" style=\"margin: 56px 0 0;\">\n<div style=\"display: flex; align-items: stretch; gap: 0; margin-bottom: 22px;\">\n<div style=\"width: 4px; background: linear-gradient(180deg,#0f766e,#2dd4bf); border-radius: 2px; flex-shrink: 0;\"><\/div>\n<div style=\"padding: 10px 16px; background: #fff; border: 1px solid #e2e8f0; border-left: none; flex: 1;\">\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 3px; text-transform: uppercase; color: #0f766e; margin: 0 0 3px;\">B\u00d6L\u00dcM 05<\/p>\n<h2 style=\"font-size: clamp(17px,2.4vw,22px); font-weight: 800; color: #0f1e35; margin: 0; line-height: 1.2;\">EP-ZQ Ya\u011flama Haritas\u0131: Gresleme Noktalar\u0131, Ya\u011f Devreleri ve B\u00f6lgeye G\u00f6re \u00d6zellikler<\/h2>\n<\/div>\n<\/div>\n<div style=\"overflow-x: auto; margin: 0 0 22px;\">\n<table style=\"width: 100%; border-collapse: collapse; font-size: 12px; min-width: 580px;\">\n<thead>\n<tr style=\"background: #020b0e;\">\n<th style=\"color: #5eead4; padding: 10px 10px; text-align: left; border-right: 1px solid #134e4a;\">YA\u011eLAMA NOKTASI<\/th>\n<th style=\"color: #5eead4; padding: 10px 8px; text-align: center; border-right: 1px solid #134e4a;\">Ya\u011flay\u0131c\u0131 Tipi<\/th>\n<th style=\"color: #5eead4; padding: 10px 8px; text-align: center; border-right: 1px solid #134e4a;\">\u00d6zellikler<\/th>\n<th style=\"color: #5eead4; padding: 10px 8px; text-align: center; border-right: 1px solid #134e4a;\">Y\u00f6ntem<\/th>\n<th style=\"color: #5eead4; padding: 10px 8px; text-align: center; border-right: 1px solid #134e4a;\">Aral\u0131k<\/th>\n<th style=\"color: #2dd4bf; padding: 10px 8px; text-align: center;\">Uygulama ba\u015f\u0131na miktar<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr style=\"background: #fff;\">\n<td style=\"padding: 9px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-weight: bold; color: #0f766e;\">Hidrolik sistem (komple devre)<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center;\">Hidrolik ya\u011f<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center;\">ISO VG 46 a\u015f\u0131nma \u00f6nleyici (Shell Tellus S2 M46 veya e\u015fde\u011feri)<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center;\">Otomatik sirk\u00fclasyon pompas\u0131<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center;\">Y\u0131ll\u0131k tam de\u011fi\u015fim; haftal\u0131k seviye kontrol\u00fc.<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; text-align: center;\">ZQ135: De\u011fi\u015fim ba\u015f\u0131na ~120 L<\/td>\n<\/tr>\n<tr style=\"background: #f8fafc;\">\n<td style=\"padding: 9px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-weight: bold; color: #0f766e;\">D\u00f6ner tabla d\u00f6nd\u00fcrme halkas\u0131<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center;\">Lityum kompleks gres ya\u011f\u0131<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center;\">NLGI 2, Fuchs Renolit LX-2 veya e\u015fde\u011feri (otomatik ya\u011flama)<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center;\">Merkezi otomatik ya\u011flama pompas\u0131 (4-6 devir\/saat)<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center;\">Otomatik; su deposu g\u00fcnl\u00fck kontrol edilir; ayl\u0131k olarak doldurulur.<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; text-align: center;\">Her d\u00f6ng\u00fcde meme ba\u015f\u0131 ba\u015f\u0131na 0,5\u20131,0 ml<\/td>\n<\/tr>\n<tr style=\"background: #fff;\">\n<td style=\"padding: 9px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-weight: bold; color: #0f766e;\">Ge\u00e7i\u015f ba\u011flant\u0131 pimleri (enjeksiyon s\u0131k\u0131\u015ft\u0131rma)<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center;\">Lityum kompleks gres ya\u011f\u0131<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center;\">NLGI 2, y\u00fcksek EP (a\u015f\u0131r\u0131 bas\u0131n\u00e7) derecesi \u2265150 kg Timken OK Y\u00fck\u00fc<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center;\">Gres nipeline (Zerk ba\u011flant\u0131 noktas\u0131na) manuel gres tabancas\u0131yla gresleme<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center;\">Haftal\u0131k (\u00c7-03)<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; text-align: center;\">U\u00e7tan d\u0131\u015far\u0131 \u00e7\u0131kana kadar her meme ucuna 3-5 kez vuru\u015f yap\u0131n.<\/td>\n<\/tr>\n<tr style=\"background: #f8fafc;\">\n<td style=\"padding: 9px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-weight: bold; color: #0f766e;\">Enjeksiyon \u00fcnitesi vidal\u0131 tahrik di\u015fli kutusu<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center;\">Di\u015fli ya\u011f\u0131<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center;\">ISO VG 220 di\u015fli ya\u011f\u0131 (Shell Omala S2 G220 veya e\u015fde\u011feri)<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center;\">Seviye kontrol\u00fc (g\u00f6zetleme cam\u0131ndan); tahliye tapas\u0131n\u0131n de\u011fi\u015ftirilmesi<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center;\">Seviye kontrol\u00fc ayl\u0131k olarak yap\u0131l\u0131r; 2 y\u0131lda bir de\u011fi\u015ftirilir.<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; text-align: center;\">ZQ135 \u015fanz\u0131man: De\u011fi\u015fim ba\u015f\u0131na ~4 L<\/td>\n<\/tr>\n<tr style=\"background: #fff;\">\n<td style=\"padding: 9px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-weight: bold; color: #0f766e;\">Ba\u011flant\u0131 \u00e7ubu\u011fu k\u0131lavuz bur\u00e7lar\u0131 (makine ba\u015f\u0131na 4 adet)<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center;\">Lityum gres ya\u011f\u0131<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center;\">NLGI 2 genel ama\u00e7l\u0131 (EP gereksinimi yok)<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center;\">Merkezi sistem \u00fczerinden otomatik ya\u011flama<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center;\">Otomatik (otomatik ya\u011flama pompas\u0131n\u0131 g\u00fcnl\u00fck olarak kontrol edin)<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; text-align: center;\">Her bir bur\u00e7 i\u00e7in otomatik ya\u011flama d\u00f6ng\u00fcs\u00fc ba\u015f\u0131na 0,3\u20130,5 ml<\/td>\n<\/tr>\n<tr style=\"background: #f8fafc;\">\n<td style=\"padding: 9px 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-weight: bold; color: #0f766e;\">F\u0131rlatma mekanizmas\u0131 kam takip\u00e7ileri<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center;\">Beyaz g\u0131da s\u0131n\u0131f\u0131 ya\u011f<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center;\">NSF H1 onayl\u0131, NLGI 2 (Fuchs Cassida Grease RLS 2 veya e\u015fde\u011feri)<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center;\">Ayl\u0131k proje y\u00f6netiminde manuel uygulama (M-g\u00f6revi)<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center;\">Ayl\u0131k<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #e2e8f0; text-align: center;\">\u0130nce bir film tabakas\u0131; fazlas\u0131n\u0131 hemen silin (\u015fi\u015fenin yak\u0131n b\u00f6lgesini).<\/td>\n<\/tr>\n<tr style=\"background: #fff;\">\n<td style=\"padding: 9px 10px; border-right: 1px solid #e2e8f0; font-weight: bold; color: #0f766e;\">Konvey\u00f6r bant zincir tahriki<\/td>\n<td style=\"padding: 9px 8px; border-right: 1px solid #e2e8f0; text-align: center;\">Zincir ya\u011f\u0131<\/td>\n<td style=\"padding: 9px 8px; border-right: 1px solid #e2e8f0; text-align: center;\">NSF H1 g\u0131da s\u0131n\u0131f\u0131 zincir ya\u011f\u0131 (Fuchs Cassida Chain Oil 100 veya e\u015fde\u011feri)<\/td>\n<td style=\"padding: 9px 8px; border-right: 1px solid #e2e8f0; text-align: center;\">Tahrik di\u015flisine damlatmal\u0131 ya\u011flay\u0131c\u0131 veya otomatik p\u00fcsk\u00fcrtme sistemi.<\/td>\n<td style=\"padding: 9px 8px; border-right: 1px solid #e2e8f0; text-align: center;\">Otomatik p\u00fcsk\u00fcrtme: Hazneyi ayl\u0131k olarak kontrol edin; tamamlay\u0131n.<\/td>\n<td style=\"padding: 9px 8px; text-align: center;\">Di\u015fli ba\u015f\u0131na saatte 3-5 damla (otomatik damlama ayar\u0131)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<p style=\"font-size: 12px; color: #6b7280; margin: 6px 0 20px;\">G\u0131da s\u0131n\u0131f\u0131 ya\u011flay\u0131c\u0131lar (NSF H1 tescilli), potansiyel g\u0131da\/ila\u00e7 \u015fi\u015fesi temas b\u00f6lgesindeki t\u00fcm ya\u011flama noktalar\u0131 (f\u0131rlatma mekanizmas\u0131, konvey\u00f6r bant zincir tahriki) i\u00e7in zorunludur. Bu noktalarda g\u0131da s\u0131n\u0131f\u0131 olmayan ya\u011flay\u0131c\u0131lar\u0131n kullan\u0131lmas\u0131, ila\u00e7 birincil ambalaj\u0131 i\u00e7in GMP riski olu\u015fturur. Kaynak: Kore Ever-Power EP-ZQ bak\u0131m program\u0131 ve NSF International H1 ya\u011flay\u0131c\u0131 tescili, A\u011fustos 2026.<\/p>\n<\/section>\n<p><!-- S6: SPARE PARTS + COST MODEL --><\/p>\n<section id=\"s6\" style=\"margin: 56px 0 0;\">\n<div style=\"display: flex; align-items: stretch; gap: 0; margin-bottom: 22px;\">\n<div style=\"width: 4px; background: linear-gradient(180deg,#0f766e,#2dd4bf); border-radius: 2px; flex-shrink: 0;\"><\/div>\n<div style=\"padding: 10px 16px; background: #fff; border: 1px solid #e2e8f0; border-left: none; flex: 1;\">\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 3px; text-transform: uppercase; color: #0f766e; margin: 0 0 3px;\">B\u00d6L\u00dcM 06<\/p>\n<h2 style=\"font-size: clamp(17px,2.4vw,22px); font-weight: 800; color: #0f1e35; margin: 0; line-height: 1.2;\">\u00d6nerilen Yedek Par\u00e7a Stoku ve IBM Bak\u0131m Yat\u0131r\u0131m Getirisi Modeli<\/h2>\n<\/div>\n<\/div>\n<div style=\"display: grid; grid-template-columns: repeat(auto-fit,minmax(min(100%,300px),1fr)); gap: 14px; margin: 0 0 24px;\">\n<div style=\"background: #020b0e; border-radius: 4px; overflow: hidden;\">\n<div style=\"background: #0f766e; padding: 12px 16px;\">\n<p style=\"font-size: 11px; font-weight: 800; color: #fff; margin: 0; letter-spacing: 1px; text-transform: uppercase;\">Seviye 1 \u2014 Yerinde Stok (Hemen Kullan\u0131ma Haz\u0131r)<\/p>\n<\/div>\n<div style=\"padding: 16px 18px;\">\n<div style=\"display: flex; flex-direction: column; gap: 8px; font-size: 12px; color: #94a3b8;\">\n<div style=\"display: flex; justify-content: space-between; border-bottom: 1px solid #134e4a; padding-bottom: 6px;\">Varil tipi \u0131s\u0131t\u0131c\u0131 bantlar (her b\u00f6lge i\u00e7in) \u00d72 set<strong style=\"color: #2dd4bf;\">180.000\u2013320.000 KRW<\/strong><\/div>\n<div style=\"display: flex; justify-content: space-between; border-bottom: 1px solid #134e4a; padding-bottom: 6px;\">Silindir tipi termokupllar (t\u00fcm b\u00f6lgeler) \u00d71 set<strong style=\"color: #2dd4bf;\">80.000\u2013140.000 KRW<\/strong><\/div>\n<div style=\"display: flex; justify-content: space-between; border-bottom: 1px solid #134e4a; padding-bottom: 6px;\">Ba\u011flant\u0131 kolu bur\u00e7lar\u0131 (komple set)<strong style=\"color: #2dd4bf;\">80.000\u2013200.000 KRW<\/strong><\/div>\n<div style=\"display: flex; justify-content: space-between; border-bottom: 1px solid #134e4a; padding-bottom: 6px;\">Hidrolik silindir O-ring conta kiti<strong style=\"color: #2dd4bf;\">45.000\u201390.000 KRW<\/strong><\/div>\n<div style=\"display: flex; justify-content: space-between; border-bottom: 1px solid #134e4a; padding-bottom: 6px;\">Hidrolik filtre elemanlar\u0131 \u00d76 ayl\u0131k tedarik<strong style=\"color: #2dd4bf;\">60.000\u2013120.000 KRW<\/strong><\/div>\n<div style=\"display: flex; justify-content: space-between; border-bottom: 1px solid #134e4a; padding-bottom: 6px;\">\u00dcflemeli pim O-ring conta kiti<strong style=\"color: #2dd4bf;\">15.000\u201330.000 KRW<\/strong><\/div>\n<div style=\"display: flex; justify-content: space-between; border-bottom: 1px solid #134e4a; padding-bottom: 6px;\">PCTG kurutucu nem alma rotoru (1 adet yedek)<strong style=\"color: #2dd4bf;\">350.000\u2013600.000 KRW<\/strong><\/div>\n<div style=\"display: flex; justify-content: space-between;\">Otomatik ya\u011flama pompas\u0131 haznesi ve ba\u011flant\u0131 par\u00e7alar\u0131 kiti<strong style=\"color: #2dd4bf;\">40.000\u201380.000 KRW<\/strong><\/div>\n<\/div>\n<p style=\"font-size: 11px; color: #475569; margin: 10px 0 0;\"><strong style=\"color: #2dd4bf;\">1. Kademe toplam stok de\u011feri:<\/strong> Makine ba\u015f\u0131na 850.000\u20131.580.000 KRW. Korea Ever-Power par\u00e7a teslimat\u0131ndaki gecikme olmadan, en s\u0131k g\u00f6r\u00fclen d\u00f6rt ar\u0131za t\u00fcr\u00fc i\u00e7in ayn\u0131 g\u00fcn onar\u0131m imkan\u0131 sa\u011flar.<\/p>\n<\/div>\n<\/div>\n<div style=\"background: #020b0e; border-radius: 4px; overflow: hidden;\">\n<div style=\"background: #134e4a; padding: 12px 16px;\">\n<p style=\"font-size: 11px; font-weight: 800; color: #fff; margin: 0; letter-spacing: 1px; text-transform: uppercase;\">2. Kademe \u2014 5 G\u00fcnl\u00fck Teslimat (Tespit Edildikten Sonra Sipari\u015f Verilir)<\/p>\n<\/div>\n<div style=\"padding: 16px 18px;\">\n<div style=\"display: flex; flex-direction: column; gap: 8px; font-size: 12px; color: #94a3b8;\">\n<div style=\"display: flex; justify-content: space-between; border-bottom: 1px solid #0f766e; padding-bottom: 6px;\">Kal\u0131p seti (tam bo\u015fluk say\u0131s\u0131, 1 re\u00e7ine \u00f6zelli\u011fi)<strong style=\"color: #2dd4bf;\">2,4\u20137,5 milyon KRW<\/strong><\/div>\n<div style=\"display: flex; justify-content: space-between; border-bottom: 1px solid #0f766e; padding-bottom: 6px;\">Hidrolik pompa (yedek par\u00e7a; stokta yoksa sipari\u015f verin)<strong style=\"color: #2dd4bf;\">1,5\u20133,5 milyon KRW<\/strong><\/div>\n<div style=\"display: flex; justify-content: space-between; border-bottom: 1px solid #0f766e; padding-bottom: 6px;\">D\u00f6ner tabla ana yatak tak\u0131m\u0131<strong style=\"color: #2dd4bf;\">1,2\u20132,8 milyon KRW<\/strong><\/div>\n<div style=\"display: flex; justify-content: space-between; border-bottom: 1px solid #0f766e; padding-bottom: 6px;\">Servo s\u00fcr\u00fcc\u00fc mod\u00fcl\u00fc (d\u00f6ner tabla ekseni)<strong style=\"color: #2dd4bf;\">800.000\u20131.5 milyon KRW<\/strong><\/div>\n<div style=\"display: flex; justify-content: space-between;\">Enjekt\u00f6r silindiri (yenileme kiti + contalar)<strong style=\"color: #2dd4bf;\">280.000\u2013550.000 KRW<\/strong><\/div>\n<\/div>\n<p style=\"font-size: 11px; color: #475569; margin: 10px 0 0;\"><strong style=\"color: #2dd4bf;\">2. Kademe sipari\u015f tetikleyicisi:<\/strong> Bak\u0131m kontrol\u00fc e\u011filim tespit etti\u011finde sipari\u015f verin, ar\u0131zay\u0131 beklemeyin. Korea Ever-Power Ansan-si, t\u00fcm mevcut EP-ZQ modelleri i\u00e7in 2. seviye yedek par\u00e7alar\u0131 stoklamaktad\u0131r; Kore tesislerine h\u0131zland\u0131r\u0131lm\u0131\u015f teslimat 3-5 i\u015f g\u00fcn\u00fc s\u00fcrer. Uluslararas\u0131 teslimat: 7-14 g\u00fcn.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<div style=\"background: #ecfdf5; border: 1px solid #6ee7b7; border-radius: 8px; padding: 18px 22px; margin: 0 0 22px;\">\n<p style=\"font-size: 13px; font-weight: 800; color: #134e4a; margin: 0 0 14px; text-transform: uppercase; letter-spacing: 1px;\">IBM Bak\u0131m Yat\u0131r\u0131m Getirisi Modeli \u2014 EP-ZQ135 100ml PP \u0130la\u00e7 (3 Vardiya, 330 G\u00fcn)<\/p>\n<div style=\"display: grid; grid-template-columns: repeat(auto-fit,minmax(min(100%,200px),1fr)); gap: 14px; font-size: 13px; color: #374151;\">\n<div>\n<p style=\"font-weight: bold; color: #0f766e; margin: 0 0 6px;\">\u00d6NLEY\u0130C\u0130 BAKIM MAL\u0130YET\u0130<\/p>\n<p style=\"margin: 0 0 4px;\">Par\u00e7alar (1. Kademe + 2. Kademe y\u0131ll\u0131k): 18\u201328 milyon KRW<\/p>\n<p style=\"margin: 0 0 4px;\">\u00c7al\u0131\u015fma Maliyeti (420\u2013480 saat\/y\u0131l \u00d7 35.000 KRW\/saat): 14,7\u201316,8 milyon KRW<\/p>\n<p style=\"margin: 0 0 4px;\">Korea Ever-Power y\u0131ll\u0131k bak\u0131m ziyareti (1 g\u00fcn): 2,5\u20134,0 milyon KRW<\/p>\n<p style=\"font-weight: 800; color: #0f766e; margin: 8px 0 0; border-top: 1px solid #6ee7b7; padding-top: 6px;\">Toplam periyodik bak\u0131m maliyeti: 35-49 milyon KRW\/y\u0131l<\/p>\n<\/div>\n<div>\n<p style=\"font-weight: bold; color: #0f766e; margin: 0 0 6px;\">REAKT\u0130F BAKIM MAL\u0130YET\u0130 (PM YOK)<\/p>\n<p style=\"margin: 0 0 4px;\">Planlanmam\u0131\u015f ar\u0131za s\u00fcresi: ~16,8 saat\/ay \u00d7 12 = 202 saat\/y\u0131l<\/p>\n<p style=\"margin: 0 0 4px;\">Ar\u0131za s\u00fcresi maliyeti: 202 saat \u00d7 3,5 milyon KRW\/saat = 707 milyon KRW<\/p>\n<p style=\"margin: 0 0 4px;\">Acil durum yedek par\u00e7a primi (liste fiyat\u0131n\u0131n \u00fczerinde 30\u201350%): +15\u201325 milyon KRW<\/p>\n<p style=\"margin: 0 0 4px;\">GMP parti incelemeleri (y\u0131lda 2-4): 20-80 milyon KRW<\/p>\n<p style=\"font-weight: 800; color: #dc2626; margin: 8px 0 0; border-top: 1px solid #6ee7b7; padding-top: 6px;\">Toplam onar\u0131m maliyeti: 742\u2013812 milyon KRW\/y\u0131l<\/p>\n<\/div>\n<div>\n<p style=\"font-weight: bold; color: #0f766e; margin: 0 0 6px;\">BAKIM YATIRIM GET\u0130R\u0130S\u0130<\/p>\n<p style=\"margin: 0 0 4px;\">PM program\u0131 ile net tasarruf: 693\u2013763 milyon KRW\/y\u0131l<\/p>\n<p style=\"margin: 0 0 4px;\">ROI = (Tasarruf \u2212 PM Maliyeti) \/ PM Maliyeti<\/p>\n<p style=\"font-size: 22px; font-weight: 900; color: #0f766e; margin: 8px 0 0;\">ROI: 1,400\u20132,200%<\/p>\n<p style=\"font-size: 12px; color: #6b7280; margin: 4px 0 0;\">Kore'deki ila\u00e7 end\u00fcstrisi IBM'in \u00fcretim \u00f6l\u00e7e\u011finde, \u00f6nleyici bak\u0131ma harcanan her 1 KRW, ar\u0131za s\u00fcrelerinin, acil par\u00e7a ihtiyac\u0131n\u0131n ve GMP (\u0130yi \u00dcretim Uygulamalar\u0131) uygunsuzluklar\u0131n\u0131n \u00f6nlenmesinde 14-22 KRW tasarruf sa\u011fl\u0131yor.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n<p><!-- FAQ --><\/p>\n<figure style=\"margin: 0 0 36px;\"><img decoding=\"async\" style=\"width: 100%; height: auto; border-radius: 3px; display: block; border: 1px solid #e2e8f0;\" title=\"Korea Ever-Power EP-ZQ IBM \u0130la\u00e7 PP \u015ei\u015feleri \u2014 KGMP Bak\u0131m Program\u0131 Cpk Do\u011frulama\" src=\"https:\/\/isbm-blow-molding.com\/wp-content\/uploads\/2026\/07\/Pharmaceutical-Bottles.webp\" alt=\"Korea Ever-Power EP-ZQ IBM ila\u00e7 PP \u015fi\u015feleri KGMP GMP bak\u0131m program\u0131 Cpk boyun OD CRC tork tutarl\u0131l\u0131\u011f\u0131\" \/><figcaption style=\"font-size: 12px; color: #64748b; margin-top: 8px; padding-left: 10px; border-left: 2px solid #0f766e;\">Ansan-si'deki Korea Ever-Power EP-ZQ IBM ila\u00e7 PP \u015fi\u015feleri \u2014 ZQ135 18 g\u00f6zl\u00fc 100 ml PP HPP ila\u00e7 tablet \u015fi\u015fesi \u00fcretiminden al\u0131nan ayl\u0131k bak\u0131m g\u00f6revi M-08 (g\u00f6zenek ba\u015f\u0131na boyun d\u0131\u015f \u00e7ap\u0131 Cpk \u00f6l\u00e7\u00fcm\u00fc) \u00f6rnek seti. Her \u015fi\u015fenin 28\/410 CRC boyun d\u0131\u015f \u00e7ap\u0131, dijital mikrometre ile 0,001 mm hassasiyetle \u00f6l\u00e7\u00fcl\u00fcr; 18 g\u00f6zl\u00fc Cpk grafi\u011fi \u00e7izilir ve Cpk \u22651,33 KGMP kabul kriteriyle kar\u015f\u0131la\u015ft\u0131r\u0131l\u0131r. Cpk de\u011feri 1,33'\u00fcn alt\u0131na d\u00fc\u015fen herhangi bir g\u00f6z, o g\u00f6z\u00fcn s\u0131k\u0131\u015ft\u0131rma kuvveti, mafsal durumu ve enjeksiyon g\u00f6z\u00fc y\u00fczeyinin incelenmesini tetikler \u2014 boyun d\u0131\u015f \u00e7ap\u0131 Cpk kaymas\u0131n\u0131n \u00fc\u00e7 temel nedeni. Yap\u0131land\u0131r\u0131lm\u0131\u015f ayl\u0131k Cpk kontrol\u00fc, bir GMP kalite gereksinimini mafsal a\u015f\u0131nmas\u0131 ve s\u0131k\u0131\u015ft\u0131rma kaymas\u0131 i\u00e7in \u00f6ng\u00f6r\u00fcc\u00fc bir bak\u0131m tetikleyicisine d\u00f6n\u00fc\u015ft\u00fcr\u00fcr. Kaynak: Korea Ever-Power, Ansan-si, A\u011fustos 2026.<\/figcaption><\/figure>\n<section style=\"margin: 64px 0 0;\">\n<div style=\"display: flex; align-items: stretch; gap: 0; margin-bottom: 24px;\">\n<div style=\"width: 4px; background: linear-gradient(180deg,#0f766e,#2dd4bf); border-radius: 2px; flex-shrink: 0;\"><\/div>\n<div style=\"padding: 10px 16px; background: #020b0e; border-left: none; flex: 1;\">\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 3px; text-transform: uppercase; color: #0f766e; margin: 0 0 3px;\">M\u00dcHEND\u0130SL\u0130K SIK\u00c7A SORULAN SORULAR<\/p>\n<h2 id=\"faq\" style=\"font-size: clamp(17px,2.4vw,22px); font-weight: 800; color: #fff; margin: 0; line-height: 1.2;\">IBM Bak\u0131m M\u00fchendisli\u011fi Sorular\u0131<\/h2>\n<\/div>\n<\/div>\n<div style=\"display: flex; flex-direction: column; gap: 2px;\">\n<div style=\"border: 1px solid #e2e8f0; border-radius: 4px 4px 0 0; overflow: hidden; margin-bottom: 2px;\">\n<div style=\"background: #134e4a; padding: 13px 18px; display: flex; align-items: center; gap: 10px;\"><span style=\"background: #0f766e; color: #fff; font-size: 10px; font-weight: 800; padding: 2px 8px; border-radius: 2px; flex-shrink: 0;\">Soru 01<\/span><\/p>\n<p style=\"font-size: 14px; font-weight: bold; color: #fff; margin: 0; line-height: 1.3;\">PCTG ve PP i\u015fletim sistemleri kullan\u0131ld\u0131\u011f\u0131nda IBM bak\u0131m program\u0131 nas\u0131l de\u011fi\u015fir?<\/p>\n<\/div>\n<div style=\"padding: 18px 20px; background: #fff;\">\n<p style=\"font-size: 15px; color: #374151; margin: 0; line-height: 1.75;\">PCTG IBM, PP IBM'ye k\u0131yasla alt\u0131 ek veya yo\u011funla\u015ft\u0131r\u0131lm\u0131\u015f bak\u0131m i\u015flemi gerektirir: (1) D-04 (varil s\u0131cakl\u0131\u011f\u0131 kontrol\u00fc) her vardiya ba\u015flang\u0131c\u0131nda tavsiye edilenden ziyade zorunlu hale gelir \u2014 PCTG'nin 9\u00b0C proses penceresi, tek vardiya s\u0131cakl\u0131k kaymas\u0131n\u0131n pus a\u015f\u0131m\u0131na neden oldu\u011fu anlam\u0131na gelir; (2) W-10 (PCTG kurutucu \u00e7i\u011f noktas\u0131 kontrol\u00fc) haftal\u0131k programa eklenir \u2014 PP i\u00e7in e\u015fde\u011feri yoktur (PP higroskopik de\u011fildir ve kurutucu gerektirmez); (3) D-03 (kal\u0131p so\u011futma suyu s\u0131cakl\u0131\u011f\u0131) daha s\u0131k\u0131 bir kabul kriteri gerektirir: PCTG \u226422\u00b0C giri\u015f s\u0131cakl\u0131\u011f\u0131na kar\u015f\u0131l\u0131k PP \u226440\u00b0C; (4) W-01 (enjeksiyon bo\u015flu\u011fu muayenesi), S136 SPI A1 y\u00fczeyinde mikro \u00e7ukurla\u015fmay\u0131 incelemek i\u00e7in 10\u00d7 b\u00fcy\u00fcte\u00e7 kullan\u0131r \u2014 PP, H13 SPI B1 kullan\u0131r ve y\u00fczey \u00e7ukurla\u015fmas\u0131 bir kalite sorunu de\u011fildir; (5) Ayl\u0131k M-06 (so\u011futma devresi kire\u00e7 \u00e7\u00f6zme) PCTG i\u00e7in kritiktir (devre s\u0131cakl\u0131\u011f\u0131 15\u201322\u00b0C, 20\u201340\u00b0C'deki PP devresine g\u00f6re daha h\u0131zl\u0131 kire\u00e7 ve yosun olu\u015fumunu te\u015fvik eder); (6) Y\u0131ll\u0131k A-03 (SPI A1 kal\u0131b\u0131n\u0131n yeniden parlat\u0131lmas\u0131) yaln\u0131zca PCTG programlar\u0131 i\u00e7in ge\u00e7erlidir ve PP i\u00e7in gerekli de\u011fildir. Yaln\u0131zca PP yapan IBM i\u015fletmeleri, W-10, D-03 (PP kriterinde), W-01 (b\u00fcy\u00fcte\u00e7 muayenesi), M-06 (PP aral\u0131\u011f\u0131nda kire\u00e7 \u00e7\u00f6zme: her 2 ayda bir kabul edilebilir) ve A-03 maddelerini tamamen atlayabilir; bu da makine ba\u015f\u0131na toplam y\u0131ll\u0131k bak\u0131m saatlerini yakla\u015f\u0131k 80\u2013100 saat azalt\u0131r.<\/p>\n<\/div>\n<\/div>\n<div style=\"border: 1px solid #e2e8f0; overflow: hidden; margin-bottom: 2px;\">\n<div style=\"background: #134e4a; padding: 13px 18px; display: flex; align-items: center; gap: 10px;\"><span style=\"background: #0f766e; color: #fff; font-size: 10px; font-weight: 800; padding: 2px 8px; border-radius: 2px; flex-shrink: 0;\">Soru 02<\/span><\/p>\n<p style=\"font-size: 14px; font-weight: bold; color: #fff; margin: 0; line-height: 1.3;\">D\u00f6ner tabla yata\u011f\u0131ndaki a\u015f\u0131nman\u0131n, mandrel \u00e7arp\u0131\u015fmas\u0131na neden olmadan \u00f6nce tespit edilmesi ve giderilmesi i\u00e7in do\u011fru prosed\u00fcr nedir?<\/p>\n<\/div>\n<div style=\"padding: 18px 20px; background: #fff;\">\n<p style=\"font-size: 15px; color: #374151; margin: 0; line-height: 1.75;\">Korea Ever-Power Ansan-si'de d\u00f6ner tabla yatak a\u015f\u0131nma tespiti, 3 seviyeli bir izleme protokol\u00fcne g\u00f6re ger\u00e7ekle\u015ftirilir. Seviye 1 (g\u00fcnl\u00fck, D-01): Operat\u00f6r, \u00fcretim ba\u015flang\u0131c\u0131nda indeks pozisyon LED'inin ye\u015fil oldu\u011funu do\u011frular; turuncu veya yan\u0131p s\u00f6nen herhangi bir LED, acil bak\u0131m \u00e7a\u011fr\u0131s\u0131n\u0131 tetikler (Seviye 3). Seviye 2 (haftal\u0131k, W-08): Bak\u0131m teknisyeni, sabit durum \u00fcretimi s\u0131ras\u0131nda d\u00f6ner tabla yatak muhafazas\u0131na titre\u015fim kalemi veya temasl\u0131 stetoskop yerle\u015ftirir ve titre\u015fim seviyesini mm\/s cinsinden okur (ISO 10816-3 k\u0131lavuzu: 7,1 mm\/s = acil de\u011fi\u015ftirme). Herhangi bir haftal\u0131k kontrolde devreye alma temel de\u011ferinden 25%'lik bir art\u0131\u015f, bir sonraki planl\u0131 bak\u0131m penceresinde (en fazla 3 hafta i\u00e7inde) yatak de\u011fi\u015ftirme plan\u0131n\u0131 tetikler. Seviye 3 (ayl\u0131k, M-07): Servo s\u00fcr\u00fcc\u00fc tork logu incelemesi, indeks tamamlanmas\u0131nda artan tepe torkunu belirler - bu, bilyeler a\u015f\u0131nd\u0131k\u00e7a artan yatak direncinin do\u011frudan bir g\u00f6stergesidir. Tepe indeks torku devreye alma kayd\u0131n\u0131n 20% \u00fczerinde artarsa: titre\u015fim seviyesinden ba\u011f\u0131ms\u0131z olarak derhal rulman de\u011fi\u015fimi planlan\u0131r. 3 seviyeli sistem, rulman ar\u0131zas\u0131n\u0131n mil \u00e7arp\u0131\u015fmas\u0131na neden olmas\u0131ndan 3-8 hafta \u00f6nce \u00f6nceden uyar\u0131 sa\u011flar. Y\u0131ll\u0131k ziyaretler (A g\u00f6revi) ger\u00e7ekle\u015ftiren Korea Ever-Power servis m\u00fchendisleri, rulman durumunu ba\u011f\u0131ms\u0131z olarak do\u011frular ve her bir makinenin \u00e7al\u0131\u015fma modeli i\u00e7in devam eden izleme e\u015fiklerini onaylar veya ayarlar.<\/p>\n<\/div>\n<\/div>\n<div style=\"border: 1px solid #e2e8f0; overflow: hidden; margin-bottom: 2px;\">\n<div style=\"background: #134e4a; padding: 13px 18px; display: flex; align-items: center; gap: 10px;\"><span style=\"background: #0f766e; color: #fff; font-size: 10px; font-weight: 800; padding: 2px 8px; border-radius: 2px; flex-shrink: 0;\">Soru 03<\/span><\/p>\n<p style=\"font-size: 14px; font-weight: bold; color: #fff; margin: 0; line-height: 1.3;\">Kore'de ila\u00e7 birincil ambalajlama tesislerinde IBM makinelerinin bak\u0131m\u0131 i\u00e7in GMP dok\u00fcmantasyon gereksinimleri nelerdir?<\/p>\n<\/div>\n<div style=\"padding: 18px 20px; background: #fff;\">\n<p style=\"font-size: 15px; color: #374151; margin: 0; line-height: 1.75;\">Kore MFDS GMP (KGMP, WHO GMP ve PICS GMP PE 009-16 ile uyumlu), IBM makineleri de dahil olmak \u00fczere birincil farmas\u00f6tik ambalajlama ekipmanlar\u0131 i\u00e7in a\u015fa\u011f\u0131daki bak\u0131m dok\u00fcmantasyonunu gerektirir: (1) Ekipman yeterlilik belgeleri: Kurulumda ve y\u0131ll\u0131k yeniden yeterlilikte IQ (Kurulum Yeterlili\u011fi), OQ (Operasyonel Yeterlilik) ve PQ (Performans Yeterlili\u011fi). IBM i\u00e7in OQ \u015funlar\u0131 i\u00e7erir: t\u00fcm b\u00f6lgelerde varil s\u0131cakl\u0131\u011f\u0131 homojenli\u011fi (ayar noktas\u0131nda \u00b13\u00b0C), s\u0131k\u0131\u015ft\u0131rma kuvveti do\u011frulamas\u0131 (nominal de\u011ferin \u00b13%'si), d\u00f6ner tabla indeks tekrarlanabilirli\u011fi (100 d\u00f6ng\u00fcde \u00b10,015\u00b0), emniyet kilitleme fonksiyonu; (2) \u00d6nleyici bak\u0131m SOP'si (Standart \u00c7al\u0131\u015fma Prosed\u00fcr\u00fc): her bak\u0131m g\u00f6revi i\u00e7in s\u0131kl\u0131k, kabul kriterleri ve sorumlu rol\u00fc i\u00e7eren belgelenmi\u015f prosed\u00fcr; SOP, tesis kalite y\u00f6neticisi taraf\u0131ndan imzalanmal\u0131 ve y\u0131ll\u0131k olarak g\u00f6zden ge\u00e7irilmelidir; (3) Makine bak\u0131m g\u00fcnl\u00fc\u011f\u00fc: teknisyen imzas\u0131 ve spesifikasyon d\u0131\u015f\u0131 bulgular ve d\u00fczeltici eylemlerle birlikte t\u00fcm bak\u0131m faaliyetlerinin (g\u00fcnl\u00fck, haftal\u0131k, ayl\u0131k, y\u0131ll\u0131k) tarihli kayd\u0131; (3) En az 3 y\u0131l (veya daha uzunsa \u00fcr\u00fcn raf \u00f6mr\u00fc + 1 y\u0131l) saklan\u0131r; (4) Kalibrasyon kay\u0131tlar\u0131: s\u0131cakl\u0131k kontrol cihazlar\u0131, bas\u0131n\u00e7 g\u00f6stergeleri, s\u0131k\u0131\u015ft\u0131rma kuvveti g\u00f6stergeleri - KTRM (Kore Standartlar ve Bilim Ara\u015ft\u0131rma Enstit\u00fcs\u00fc) izlenebilir referans cihazlar\u0131yla y\u0131ll\u0131k kalibrasyon; kalibrasyon sertifikalar\u0131 en az 5 y\u0131l saklan\u0131r; (5) Bak\u0131m de\u011fi\u015fiklikleri i\u00e7in de\u011fi\u015fiklik kontrol\u00fc: bak\u0131m SOP s\u0131kl\u0131\u011f\u0131nda veya g\u00f6rev detay\u0131nda yap\u0131lacak herhangi bir de\u011fi\u015fiklik, de\u011fi\u015fiklik kontrol\u00fc incelemesi ve kalite y\u00f6neticisi onay\u0131 gerektirir. Korea Ever-Power, t\u00fcm EP-ZQ ila\u00e7 IBM programlar\u0131 i\u00e7in ek bir \u00fccret \u00f6demeden KGMP uyumlu bir bak\u0131m dok\u00fcmantasyon \u015fablonu sa\u011flar.<\/p>\n<\/div>\n<\/div>\n<div style=\"border: 1px solid #e2e8f0; overflow: hidden; margin-bottom: 2px;\">\n<div style=\"background: #134e4a; padding: 13px 18px; display: flex; align-items: center; gap: 10px;\"><span style=\"background: #0f766e; color: #fff; font-size: 10px; font-weight: 800; padding: 2px 8px; border-radius: 2px; flex-shrink: 0;\">Soru 04<\/span><\/p>\n<p style=\"font-size: 14px; font-weight: bold; color: #fff; margin: 0; line-height: 1.3;\">Farmas\u00f6tik PP IBM ile \u00e7al\u0131\u015fan bir EP-ZQ makinesinde enjeksiyon vidas\u0131 ve haznesi ne s\u0131kl\u0131kla de\u011fi\u015ftirilmelidir?<\/p>\n<\/div>\n<div style=\"padding: 18px 20px; background: #fff;\">\n<p style=\"font-size: 15px; color: #374151; margin: 0; line-height: 1.75;\">Vida ve namlu a\u015f\u0131nma oran\u0131, re\u00e7ine a\u015f\u0131nd\u0131r\u0131c\u0131l\u0131\u011f\u0131na, dolgu i\u00e7eri\u011fine ve \u00e7al\u0131\u015fma s\u0131cakl\u0131\u011f\u0131na ba\u011fl\u0131d\u0131r. Standart farmas\u00f6tik PP IBM (dolgusuz, renksiz PP HPP veya RCP) i\u00e7in: vida kanad\u0131 a\u015f\u0131nma oran\u0131 500.000 d\u00f6ng\u00fcde yakla\u015f\u0131k 0,005\u20130,010 mm; namlu i\u00e7 \u00e7ap\u0131 a\u015f\u0131nmas\u0131 500.000 d\u00f6ng\u00fcde yakla\u015f\u0131k 0,003\u20130,006 mm. 3 vardiyal\u0131 EP-ZQ135 \u00fcretiminde: 18 bo\u015fluk \u00d7 (3.600\/5,5s) \u00d7 22,5 saat\/vardiya \u00d7 3 vardiya\/g\u00fcn \u00d7 330 g\u00fcn = yakla\u015f\u0131k 47,7 milyon d\u00f6ng\u00fc\/y\u0131l. Devreye alma s\u0131ras\u0131nda vida kanad\u0131-namlu bo\u015flu\u011fu: 0,15\u20130,20 mm. 47,7 milyon d\u00f6ng\u00fc\/y\u0131lda, bo\u015flu\u011fun 0,40 mm de\u011fi\u015ftirme e\u015fi\u011fine ula\u015fmas\u0131: dolgusuz farmas\u00f6tik PP i\u00e7in yakla\u015f\u0131k 5\u20138 y\u0131l. Daha erken de\u011fi\u015ftirme nedenleri: temizleme at\u0131\u015flar\u0131nda siyah noktalar (W-05) g\u00f6r\u00fcn\u00fcrse veya proses stabilitesini korumak i\u00e7in gereken vida geri bas\u0131nc\u0131 temel de\u011ferden &gt;20% artarsa \u200b\u200b(a\u015f\u0131nmadan kaynaklanan vida s\u0131k\u0131\u015ft\u0131rma oran\u0131n\u0131n azald\u0131\u011f\u0131n\u0131 g\u00f6sterir). Renklendirilmi\u015f veya cam elyaf takviyeli PP i\u00e7in: a\u015f\u0131nma oran\u0131 3-5 kat daha y\u00fcksek; de\u011fi\u015ftirme d\u00f6ng\u00fcs\u00fc 18-36 ay. H13 \u00e7elik namlu i\u00e7 y\u00fczeyindeki a\u015f\u0131nma: i\u00e7 y\u00fczey 0,25 mm'den fazla a\u015f\u0131nd\u0131\u011f\u0131nda, namlu i\u00e7 y\u00fczeyinin yenilenmesi, tam namlu de\u011fi\u015fiminden daha ekonomiktir \u2014 Korea Ever-Power Ansan-si, t\u00fcm ZQ modelleri i\u00e7in namlu i\u00e7 y\u00fczeyi yenileme hizmeti sunmaktad\u0131r.<\/p>\n<\/div>\n<\/div>\n<div style=\"border: 1px solid #e2e8f0; overflow: hidden; margin-bottom: 2px;\">\n<div style=\"background: #134e4a; padding: 13px 18px; display: flex; align-items: center; gap: 10px;\"><span style=\"background: #0f766e; color: #fff; font-size: 10px; font-weight: 800; padding: 2px 8px; border-radius: 2px; flex-shrink: 0;\">Soru 05<\/span><\/p>\n<p style=\"font-size: 14px; font-weight: bold; color: #fff; margin: 0; line-height: 1.3;\">Makara mekanizmas\u0131 a\u015f\u0131nmas\u0131n\u0131n belirtileri nelerdir ve makineyi kapatmadan onar\u0131labilir mi?<\/p>\n<\/div>\n<div style=\"padding: 18px 20px; background: #fff;\">\n<p style=\"font-size: 15px; color: #374151; margin: 0; line-height: 1.75;\">IBM'de mafsal mekanizmas\u0131 a\u015f\u0131nmas\u0131 \u015fu \u015fekilde kendini g\u00f6sterir: (a) kademeli s\u0131k\u0131\u015ft\u0131rma kuvveti d\u00fc\u015f\u00fc\u015f\u00fc \u2014 HMI ekran\u0131nda 4-8 hafta boyunca s\u00fcrekli d\u00fc\u015f\u00fc\u015f olarak g\u00f6r\u00fclebilen ilk \u00f6l\u00e7\u00fclebilir i\u015faret; (b) enjeksiyon bo\u015flu\u011fu ay\u0131rma \u00e7izgisinde (boyun d\u0131\u015f y\u00fczeyinde ince film) s\u0131k\u0131\u015ft\u0131rma kuvvetinin art\u0131k enjeksiyon kal\u0131b\u0131n\u0131n iki yar\u0131s\u0131n\u0131 enjeksiyon bas\u0131nc\u0131na kar\u015f\u0131 tamamen kapal\u0131 tutmad\u0131\u011f\u0131n\u0131 g\u00f6steren bir tabaka; (c) enjeksiyon istasyonunda kal\u0131p kapan\u0131\u015f\u0131nda duyulabilir metalik t\u0131klama veya t\u0131k\u0131rt\u0131 \u2014 a\u015f\u0131nm\u0131\u015f bur\u00e7lardaki mafsal pimi bo\u015flu\u011fu; (d) d\u00f6ng\u00fc ba\u015f\u0131na artan kal\u0131p kapan\u0131\u015f s\u00fcresi (gev\u015fek mafsal geometrisi i\u00e7in servo veya hidrolik kompanzasyon). Haftal\u0131k W-04 pim bo\u015flu\u011fu kontrol\u00fc (\u22640,3 mm kabul edilebilir, &gt;0,8 mm = durdur) birincil erken tespit y\u00f6ntemidir. Mafsal burcu de\u011fi\u015fimi, ayl\u0131k 2-3 saatlik planl\u0131 pencere (M-03) s\u0131ras\u0131nda ger\u00e7ekle\u015ftirilir: makine durdurulur, enjeksiyon istasyonu a\u00e7\u0131l\u0131r, mafsal ba\u011flant\u0131 pimleri \u00e7\u0131kar\u0131l\u0131r, a\u015f\u0131nm\u0131\u015f bur\u00e7lar de\u011fi\u015ftirilir (standart ge\u00e7meli de\u011fi\u015ftirme; pres gereklidir), yeniden montaj ve s\u0131k\u0131\u015ft\u0131rma kuvveti do\u011frulamas\u0131 yap\u0131l\u0131r. Komple mafsal bur\u00e7 seti de\u011fi\u015fimi, e\u011fitimli bir Korea Ever-Power servis teknisyeni taraf\u0131ndan 1,5-2,5 saat s\u00fcrer. Bu, \u00fcretim vardiyas\u0131 onar\u0131m\u0131 de\u011fildir; makinenin durdurulmas\u0131n\u0131 gerektirir. Ancak, tam bir durdurma onar\u0131m\u0131 da de\u011fildir: ayl\u0131k periyodik bak\u0131m penceresine s\u0131\u011far. Mafsal a\u015f\u0131nmas\u0131n\u0131, a\u015f\u0131nma belirtileri ortaya \u00e7\u0131kana kadar g\u00f6z ard\u0131 etmek, onar\u0131m\u0131n planl\u0131 periyodik bak\u0131m penceresi yerine hemen (planlanmam\u0131\u015f duru\u015f s\u00fcresi) yap\u0131lmas\u0131 gerekti\u011fi anlam\u0131na gelir ve a\u015f\u0131nma belirtileriyle \u00fcretilen t\u00fcm \u015fi\u015feler, kalite incelemesi yap\u0131lana kadar karantinaya al\u0131nmal\u0131d\u0131r; bu nedenle proaktif mafsal izleme, herhangi bir \u00fcretim h\u0131z\u0131nda maliyet a\u00e7\u0131s\u0131ndan hakl\u0131d\u0131r.<\/p>\n<\/div>\n<\/div>\n<div style=\"border: 1px solid #e2e8f0; overflow: hidden; margin-bottom: 2px;\">\n<div style=\"background: #134e4a; padding: 13px 18px; display: flex; align-items: center; gap: 10px;\"><span style=\"background: #0f766e; color: #fff; font-size: 10px; font-weight: 800; padding: 2px 8px; border-radius: 2px; flex-shrink: 0;\">Soru 06<\/span><\/p>\n<p style=\"font-size: 14px; font-weight: bold; color: #fff; margin: 0; line-height: 1.3;\">PCTG ve PP IBM kurulumlar\u0131nda EP-ZQ kal\u0131p so\u011futma devresi kire\u00e7 \u00e7\u00f6zme i\u015flemi nas\u0131l farkl\u0131l\u0131k g\u00f6sterir?<\/p>\n<\/div>\n<div style=\"padding: 18px 20px; background: #fff;\">\n<p style=\"font-size: 15px; color: #374151; margin: 0; line-height: 1.75;\">S\u0131cakl\u0131k fark\u0131 nedeniyle PCTG ve PP so\u011futma devreleri aras\u0131nda kire\u00e7 \u00e7\u00f6zme aral\u0131\u011f\u0131 ve protokol\u00fc \u00f6nemli \u00f6l\u00e7\u00fcde farkl\u0131l\u0131k g\u00f6sterir. PCTG so\u011futma devresi 15\u201322\u00b0C'de \u00e7al\u0131\u015f\u0131r - bu, Kore yaz\u0131ndaki ortam s\u0131cakl\u0131klar\u0131n\u0131n (28\u201335\u00b0C) olduk\u00e7a alt\u0131ndad\u0131r - bu da so\u011futulmu\u015f su devresinin her zaman ortam s\u0131cakl\u0131\u011f\u0131n\u0131n alt\u0131nda oldu\u011fu ve PP devrelerinin (20\u201340\u00b0C, ortam s\u0131cakl\u0131\u011f\u0131na yak\u0131n) kar\u015f\u0131la\u015fmad\u0131\u011f\u0131 iki ek kirlenme mekanizmas\u0131na kar\u015f\u0131 hassas oldu\u011fu anlam\u0131na gelir: (1) Alg b\u00fcy\u00fcmesi: fotosentetik algler, so\u011futma tank\u0131nda veya devre ba\u011flant\u0131lar\u0131nda herhangi bir \u0131\u015f\u0131k maruziyetiyle 15\u201325\u00b0C'deki suda geli\u015fir; 35\u201340\u00b0C'deki PP devreleri optimum alg b\u00fcy\u00fcme aral\u0131\u011f\u0131n\u0131n \u00fczerindedir ve nadiren alg kirlenmesi g\u00f6sterir; PCTG devreleri, biyosit uygulamas\u0131 olmadan Kore yaz\u0131nda 4\u20138 hafta i\u00e7inde alg bal\u00e7\u0131\u011f\u0131 biriktirir; (2) Biyolojik bal\u00e7\u0131k olu\u015fumu: genel mikrobiyal biyofilm, so\u011futulmu\u015f su s\u0131cakl\u0131klar\u0131nda daha h\u0131zl\u0131 olu\u015fur. PCTG IBM so\u011futma devreleri i\u00e7in Kore Ever-Power protokol\u00fc: ayl\u0131k sitrik asit kire\u00e7 \u00e7\u00f6zme (M-06 g\u00f6revi); \u00c7eyrek d\u00f6nemlik g\u00fcm\u00fc\u015f bazl\u0131 biyosit uygulamas\u0131 (Accepta 2719 veya benzeri, devrede 2 saat boyunca 30 ppm g\u00fcm\u00fc\u015f, durulama); y\u0131ll\u0131k tam devre bo\u015falt\u0131m\u0131, manifold i\u00e7 y\u00fczeylerinin bak\u0131r f\u0131r\u00e7a ile fiziksel temizli\u011fi, taze \u015fartland\u0131r\u0131lm\u0131\u015f su ve biyosit inhibit\u00f6r\u00fc (Accepta 2712 veya benzeri, \u00fcretici dozunda) ile yeniden doldurma. PP devreleri i\u00e7in (20\u201340\u00b0C): 2-3 ayda bir sitrik asit kire\u00e7 \u00e7\u00f6zme (ayl\u0131k de\u011fil); biyosit gerekmez. PCTG devresinin ek kirlenme riski, Korea Ever-Power'\u0131n Kore yaz ko\u015fullar\u0131nda PCTG IBM tesislerine giden so\u011futulmu\u015f su besleme hatt\u0131na hat i\u00e7i UV sterilizat\u00f6r tak\u0131lmas\u0131n\u0131 \u00f6nermesinin de nedenidir \u2014 \u00fcnite ba\u015f\u0131na 150.000\u2013300.000 KRW, biyosit dozlama i\u015f\u00e7ili\u011fini ortadan kald\u0131r\u0131r ve Kore K-beauty IBM tesislerinde en yayg\u0131n PCTG sis a\u015f\u0131m\u0131 nedenini \u00f6nler.<\/p>\n<\/div>\n<\/div>\n<div style=\"border: 1px solid #e2e8f0; overflow: hidden; margin-bottom: 2px;\">\n<div style=\"background: #134e4a; padding: 13px 18px; display: flex; align-items: center; gap: 10px;\"><span style=\"background: #0f766e; color: #fff; font-size: 10px; font-weight: 800; padding: 2px 8px; border-radius: 2px; flex-shrink: 0;\">Soru 07<\/span><\/p>\n<p style=\"font-size: 14px; font-weight: bold; color: #fff; margin: 0; line-height: 1.3;\">EP-ZQ bak\u0131m program\u0131, yerinde bak\u0131m teknisyeni olmadan uzaktan izleme i\u00e7in uyarlanabilir mi?<\/p>\n<\/div>\n<div style=\"padding: 18px 20px; background: #fff;\">\n<p style=\"font-size: 15px; color: #374151; margin: 0; line-height: 1.75;\">Korea Ever-Power, EP-ZQ makineleri i\u00e7in 47 bak\u0131m g\u00f6revinden 14'\u00fcn\u00fc dijitalle\u015ftiren ve manuel kontrolleri Korea Ever-Power'\u0131n bulut tabanl\u0131 makine izleme portal\u0131 \u00fczerinden eri\u015filebilen s\u00fcrekli olarak kaydedilen sens\u00f6r verilerine d\u00f6n\u00fc\u015ft\u00fcren bir uzaktan izleme paketi sunmaktad\u0131r. Standart uzaktan izleme kitinde bulunan sens\u00f6rler: (a) hidrolik sistem bas\u0131n\u00e7 sens\u00f6r\u00fc (s\u00fcrekli; manuel D-02 g\u00f6sterge okumas\u0131n\u0131n yerini al\u0131r; \u00b11,0 MPa sapmada alarm verir); (b) kal\u0131p so\u011futma suyu giri\u015f s\u0131cakl\u0131k sens\u00f6r\u00fc (s\u00fcrekli; manuel D-03 termometrenin yerini al\u0131r; PCTG &gt;22\u00b0C \/ PP &gt;40\u00b0C'de alarm verir); (c) namlu b\u00f6lgesi s\u0131cakl\u0131k izleme (t\u00fcm b\u00f6lgeler s\u00fcrekli; D-04 HMI kayd\u0131n\u0131n yerini al\u0131r; \u00b15\u00b0C sapmada alarm verir); (d) d\u00f6ner tabla servo tahrik torku ve indeks \u00e7evrim s\u00fcresi kayd\u0131 (haftal\u0131k W-08 stetoskop kontrol\u00fcn\u00fcn ve ayl\u0131k M-07 kay\u0131t indirmesinin yerini al\u0131r; tepe torkunda &gt;15% art\u0131\u015f veya indeks s\u00fcresinde &gt;0,3 s art\u0131\u015fta alarm verir). (e) hidrolik ya\u011f s\u0131cakl\u0131\u011f\u0131 (dolayl\u0131 ya\u011f durumu de\u011ferlendirmesinin yerini al\u0131yor - ya\u011f s\u0131cakl\u0131\u011f\u0131ndaki sapma pompa a\u015f\u0131nmas\u0131n\u0131 veya so\u011futma devresi sorununu g\u00f6sterir). Yerinde m\u00fcdahale gerektiren g\u00f6revler: t\u00fcm ya\u011flama g\u00f6revleri (W-03, W-07, M-03); t\u00fcm g\u00f6rsel inceleme g\u00f6revleri (W-01, W-02, W-07, W-11); t\u00fcm fiziksel bile\u015fen de\u011fi\u015ftirme g\u00f6revleri. Uzaktan izleme sistemi, gerekli yerinde bak\u0131m saatlerini makine ba\u015f\u0131na y\u0131lda 420-480 saatten yakla\u015f\u0131k 300-360 saate d\u00fc\u015f\u00fcr\u00fcyor; bu da ayn\u0131 anda 8-12 EP-ZQ makinesi \u00e7al\u0131\u015ft\u0131ran Koreli ila\u00e7 CMO tesisleri i\u00e7in \u00f6nemli bir i\u015f g\u00fcc\u00fc tasarrufu sa\u011fl\u0131yor. Uzaktan izleme kiti kurulumu ve ilk y\u0131l izleme aboneli\u011fi: makine ba\u015f\u0131na 3,5-6,0 milyon KRW.<\/p>\n<\/div>\n<\/div>\n<div style=\"border: 1px solid #e2e8f0; border-radius: 0 0 4px 4px; overflow: hidden; margin-bottom: 64px;\">\n<div style=\"background: #134e4a; padding: 13px 18px; display: flex; align-items: center; gap: 10px;\"><span style=\"background: #0f766e; color: #fff; font-size: 10px; font-weight: 800; padding: 2px 8px; border-radius: 2px; flex-shrink: 0;\">Soru 08<\/span><\/p>\n<p style=\"font-size: 14px; font-weight: bold; color: #fff; margin: 0; line-height: 1.3;\">EP-ZQ makinesinin bak\u0131m k\u0131lavuzunu nereden temin edebilirim ve Korea Ever-Power servis deste\u011fine nereden ula\u015fabilirim?<\/p>\n<\/div>\n<div style=\"padding: 18px 20px; background: #fff;\">\n<p style=\"font-size: 15px; color: #374151; margin: 0; line-height: 1.75;\">Korea Ever-Power EP-ZQ bak\u0131m k\u0131lavuzu, kurulum s\u0131ras\u0131nda her makineyle birlikte verilir ve eksiksiz ya\u011flama noktas\u0131 haritas\u0131, g\u00f6rev program\u0131, Korea Ever-Power par\u00e7a numaralar\u0131yla yedek par\u00e7a listesi ve KGMP uyumlu bak\u0131m SOP \u015fablonunu i\u00e7erir. Y\u0131ll\u0131k servis ziyaretleri, uzaktan izleme kurulumu, yedek par\u00e7a sipari\u015fleri veya bak\u0131m sorun giderme deste\u011fi i\u00e7in: Korea Ever-Power Ansan-si ile ileti\u015fime ge\u00e7in. <a style=\"color: #134e4a; font-weight: 600;\" href=\"https:\/\/isbm-blow-molding.com\/tr\/contact-us\/\">Korea Ever-Power ileti\u015fim sayfas\u0131<\/a>Kore Ever-Power servis m\u00fchendisleri, Kore tesislerinde 24-48 saat i\u00e7inde (acil durumlar) ve 5-10 i\u015f g\u00fcn\u00fc i\u00e7inde (planl\u0131 durumlar) yerinde ziyaretler i\u00e7in haz\u0131rd\u0131r. EP-ZQ makine \u00f6zelliklerine ve IBM makine de\u011fi\u015ftirme kar\u015f\u0131la\u015ft\u0131rma k\u0131lavuzuna (EP-ZQ ile Jomar IBM, SUMA iB, Uniloy UIB, Bloma IBM kar\u015f\u0131la\u015ft\u0131rmas\u0131) bak\u0131n\u0131z. <a style=\"color: #134e4a; font-weight: 600;\" href=\"https:\/\/isbm-blow-molding.com\/tr\/product-category\/injection-blow-molding-machine\/\">EP-ZQ serisi sayfas\u0131<\/a> ve <a style=\"color: #134e4a; font-weight: 600;\" href=\"https:\/\/isbm-blow-molding.com\/tr\/product-category\/ibm-machine-replacement\/\">IBM makine de\u011fi\u015ftirme k\u0131lavuzu<\/a>.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n<p><!-- CTA --><\/p>\n<div style=\"margin: 0 0 72px; background: #020b0e; border-radius: 4px; overflow: hidden; position: relative;\">\n<div style=\"height: 4px; background: linear-gradient(90deg,#0f766e,#2dd4bf,#0f766e);\"><\/div>\n<div style=\"position: absolute; right: 0; top: 0; bottom: 0; width: 40%; background: linear-gradient(135deg,transparent 0%,rgba(19,78,74,0.5) 100%); pointer-events: none;\"><\/div>\n<div style=\"position: relative; padding: clamp(32px,5vw,52px) clamp(24px,4vw,48px); text-align: center;\">\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 3px; text-transform: uppercase; color: #0f766e; margin: 0 0 14px;\">IBM MAK\u0130NE BAKIMI \u00b7 KOREA EVER-POWER<\/p>\n<h2 style=\"font-size: clamp(18px,3vw,28px); font-weight: 900; color: #fff; margin: 0 0 14px; letter-spacing: -0.5px;\">EP-ZQ \u00d6nleyici Bak\u0131m Program\u0131n\u0131z\u0131 Uygulay\u0131n<\/h2>\n<p style=\"font-size: 15px; color: #94a3b8; max-width: 540px; margin: 0 auto 28px; line-height: 1.65;\">Korea Ever-Power, Kore ve uluslararas\u0131 ila\u00e7, kozmetik ve g\u00fcnl\u00fck kimyasal madde \u00fcretim tesislerindeki t\u00fcm EP-ZQ modelleri i\u00e7in KGMP uyumlu bak\u0131m prosed\u00fcrleri, y\u0131ll\u0131k servis ziyaretleri, uzaktan izleme kurulumu ve yedek par\u00e7a temini sa\u011flamaktad\u0131r.<\/p>\n<div style=\"display: flex; flex-wrap: wrap; gap: 12px; justify-content: center;\"><a style=\"display: inline-flex; align-items: center; gap: 8px; background: #0f766e; color: #fff; padding: 14px 36px; border-radius: 3px; text-decoration: none; font-weight: 800; font-size: 14px; letter-spacing: 0.5px; text-transform: uppercase;\" href=\"https:\/\/isbm-blow-molding.com\/tr\/contact-us\/\">Y\u0131ll\u0131k Bak\u0131m Ziyareti Rezervasyonu Yap\u0131n \u203a<\/a><br \/>\n<a style=\"display: inline-flex; align-items: center; gap: 8px; background: transparent; color: #2dd4bf; padding: 14px 36px; border-radius: 3px; text-decoration: none; font-weight: 800; font-size: 14px; letter-spacing: 0.5px; text-transform: uppercase; border: 1px solid #0f766e;\" href=\"https:\/\/isbm-blow-molding.com\/tr\/product-category\/injection-blow-molding-machine\/\">EP-ZQ Serisini G\u00f6r\u00fcnt\u00fcle \u203a<\/a><\/div>\n<\/div>\n<\/div>\n<\/div>\n<p style=\"text-align: right; padding: 0 clamp(20px,5vw,60px); font-size: 13px; color: #94a3b8; margin: 0 0 40px;\"><em>Edit\u00f6r: Cxm<\/em><\/p>\n<p>&nbsp;<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>IBM MAINTENANCE SCHEDULE \u00b7 47 TASKS \u00b7 DAILY WEEKLY MONTHLY ANNUAL \u00b7 KOREA EVER-POWER ZQ Injection Blow Molding Machine Maintenance Schedule: 47 Tasks Across Daily, Weekly, Monthly and Annual Intervals A structured IBM maintenance programme covering 47 tasks \u2014 from daily lubrication checks to annual mould polishing cycles \u2014 reduces unplanned downtime by 60\u201375% versus [&hellip;]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[24],"tags":[],"class_list":["post-1772","post","type-post","status-publish","format-standard","hentry","category-technical-deep-dive"],"_links":{"self":[{"href":"https:\/\/isbm-blow-molding.com\/tr\/wp-json\/wp\/v2\/posts\/1772","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/isbm-blow-molding.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/isbm-blow-molding.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/isbm-blow-molding.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/isbm-blow-molding.com\/tr\/wp-json\/wp\/v2\/comments?post=1772"}],"version-history":[{"count":2,"href":"https:\/\/isbm-blow-molding.com\/tr\/wp-json\/wp\/v2\/posts\/1772\/revisions"}],"predecessor-version":[{"id":1775,"href":"https:\/\/isbm-blow-molding.com\/tr\/wp-json\/wp\/v2\/posts\/1772\/revisions\/1775"}],"wp:attachment":[{"href":"https:\/\/isbm-blow-molding.com\/tr\/wp-json\/wp\/v2\/media?parent=1772"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/isbm-blow-molding.com\/tr\/wp-json\/wp\/v2\/categories?post=1772"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/isbm-blow-molding.com\/tr\/wp-json\/wp\/v2\/tags?post=1772"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}