{"id":488,"date":"2026-04-21T01:09:19","date_gmt":"2026-04-21T01:09:19","guid":{"rendered":"https:\/\/isbm-blow-molding.com\/?post_type=product&p=488"},"modified":"2026-04-21T01:21:45","modified_gmt":"2026-04-21T01:21:45","slug":"150ml-isbm-mold-assembly-for-asb-12m-1x12-cavity","status":"publish","type":"product","link":"https:\/\/isbm-blow-molding.com\/ru\/product\/150ml-isbm-mold-assembly-for-asb-12m-1x12-cavity\/","title":{"rendered":"150ml ISBM Mold Assembly for ASB-12M (1\u00d712 Cavity)"},"content":{"rendered":"
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\u041e\u0431\u0437\u043e\u0440 \u043f\u0440\u043e\u0434\u0443\u043a\u0442\u0430<\/h2>\n

\u041e\u043d 150ml Injection Stretch Blow Molding ISBM Mold Assembly<\/strong> is Ever-Power’s complete 1\u00d712 cavity turnkey tooling solution engineered exclusively for the Japanese ASB-12M platform and all compatible clone machines used across Korean and East Asian packaging factories. Built on our Revision 1 (Rev.1) engineering blueprints, this assembly integrates the hot runner manifold, injection cavities and cores, conditioning plates, stretch rod kinematics, and ejection system into a single validated mould package. The 150ml bottle volume is one of the most strategically important sizes in the packaging industry, striking the optimal balance between portability and capacity for premium cosmetic, pharmaceutical, and hospitality applications.<\/p>\n

What separates this 150ml ISBM mold<\/strong> from off-the-shelf Chinese tooling is the depth of engineering refinement built into every component. The Rev.1 update incorporates feedback from millions of real-world production cycles operated by our Korean and Southeast Asian customer base since 2022, specifically addressing microscopic thermal expansion variables that previously caused core-shift on legacy tooling designs. By enhancing tolerance stack-up on all critical mating surfaces, we have virtually eliminated the requirement for secondary bench-fitting during installation and reduced preliminary mold-trial phases by up to 60 percent compared to first-generation ASB replacement tooling.<\/p>\n

\u00a0\"150ml<\/p>\n

Factory buyers in Ansan, Incheon, and Busan typically evaluate this assembly against three competing options. First, the original Nissei ASB OEM replacement which currently commands an 8 to 12 week lead time and approximately twice the Ever-Power price for equivalent specifications. Second, generic Chinese tooling from non-specialist mould shops that routinely requires 40 to 60 hours of bench-fitting before first production. Third, in-house refurbishment of aging tooling which rarely restores cycle time to factory-fresh standards. For Korean cosmetic contract fillers, pharmaceutical packaging companies, and premium beverage bottlers producing 150ml containers, our Rev.1 assembly delivers Japanese-equivalent precision at 50 to 55 percent of OEM cost with 4 to 6 week delivery.<\/p>\n

Ever-Power ships every assembly with full engineering documentation, CMM metrology reports, and 18-month or 10-million-cycle warranty coverage. Our Rev.1 engineering blueprint is available for download below, allowing your technical team to verify dimensional compatibility with existing ASB-12M platen specifications before finalizing the order. For buyers already committed to a mould purchase, the standard delivery window runs 4 to 6 weeks from deposit including CNC machining, heat treatment, mirror polishing, assembly, and internal Factory Acceptance Testing.<\/p>\n

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Product Core Specifications<\/h2>\n

For production managers and procurement engineers requiring immediate verification of dimensional compatibility with their existing ASB-12M installation, the critical parameters below reflect the current Rev.1 engineering documentation. All data points trace directly to our internal Coordinate Measuring Machine (CMM) inspection reports generated on every assembly before shipment.<\/p>\n

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\u041f\u0430\u0440\u0430\u043c\u0435\u0442\u0440<\/th>\nSpecification \/ Value<\/th>\n<\/tr>\n<\/thead>\n
Product Classification<\/strong><\/td>\n150ml Injection Stretch Blow Molding ISBM Mold Assembly (1\u00d712 Cavity)<\/td>\n<\/tr>\n
Machine Platform Compatibility<\/strong><\/td>\nASB-12M native fitment; compatible with standard domestic and refurbished ASB-12M architecture clones<\/td>\n<\/tr>\n
Engineering Drawing Version<\/strong><\/td>\nRevision 1 (Rev.1)<\/td>\n<\/tr>\n
Overall Mold Dimensions<\/strong><\/td>\n550.0 mm \u00d7 420.0 mm<\/td>\n<\/tr>\n
Core Positioning Hole Pitch<\/strong><\/td>\n383.0 mm and 270.0 mm<\/td>\n<\/tr>\n
Stack Components<\/strong><\/td>\n80.0 \/ 50.0 \/ 30.0 mm base plates + 100.0 \/ 171.0 mm stroke clearances<\/td>\n<\/tr>\n
Estimated Assembly Weight<\/strong><\/td>\n150 kg to 180 kg (depending on final hot runner manifold configuration)<\/td>\n<\/tr>\n
Injection Core \/ Cavity Material<\/strong><\/td>\nImported ASSAB S136 or 420SS stainless, vacuum-hardened to HRC 52-54<\/td>\n<\/tr>\n
Structural Base Plate Material<\/strong><\/td>\nS45C carbon steel or P20 pre-hardened tool steel, quenched and tempered<\/td>\n<\/tr>\n
Surface Polish Quality<\/strong><\/td>\nSPI A1 optical mirror finish on all clarity-critical cavity surfaces<\/td>\n<\/tr>\n
Dimensional Tolerance<\/strong><\/td>\n\u00b10.02 mm across all mating surfaces<\/td>\n<\/tr>\n
Expected Production Lifespan<\/strong><\/td>\n5 million+ cycles under standard operating parameters<\/td>\n<\/tr>\n
Standard Lead Time<\/strong><\/td>\n4 to 6 working weeks from deposit<\/td>\n<\/tr>\n
Warranty Coverage<\/strong><\/td>\n18 months or 10 million cycles, whichever occurs first<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

The complete Rev.1 engineering blueprint is available for immediate download to streamline your procurement evaluation. Your technical team can verify dimensional compatibility against existing ASB-12M platen specifications before requesting a formal quotation.<\/p>\n

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Download Engineering Documentation:<\/strong>
\n150ml_12M Assembly Drawing Rev.1 (PDF)<\/a><\/p>\n<\/div>\n

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Structural & Functional Engineering Highlights<\/h2>\n

Every design decision in the Rev.1 assembly traces back to a documented production pain point reported by our Korean and East Asian customers over the past four years. The engineering highlights below reflect where these refinements have most measurable impact on real production economics.<\/p>\n

\"150ml<\/p>\n

The Revision 1 (Rev.1) Advantage<\/h3>\n

The Rev.1 update is not a cosmetic version bump. Our engineering team has addressed microscopic thermal expansion variables that previously caused core-shift on tooling operating beyond 4-hour continuous runs, the operating condition most Korean cosmetic contract fillers actually face during production campaigns. By enhancing tolerance stack-up on all critical mating surfaces and refining the hot runner manifold mounting geometry, we have virtually eliminated the need for secondary bench-fitting during installation. For maintenance teams, this means a new Rev.1 mould can go from crate to first trial bottle in under 6 hours, versus the 14 to 20 hours typical for earlier designs.<\/p>\n

Advanced Thermodynamic Cooling Infrastructure<\/h3>\n

Cooling dictates cycle time, and cycle time dictates factory profitability. For the 150ml preform, heat must be extracted rapidly from the thick neck transition zone to prevent acetaldehyde generation and unwanted crystallinity that causes bottle haze. Our Rev.1 conformal cooling water channel geometry closely traces the contour of the injection cavities and cores, delivering 20 percent faster heat extraction than traditional straight-drilled cooling lines. Water interface ports sit at ergonomically accessible positions near the 171.0 mm elevation reference points on the drawing, facilitating rapid pneumatic quick-disconnect fittings during routine maintenance.<\/p>\n

Precision Stretch Rod and Ejection Kinematics<\/h3>\n

The stretch rod guidance system within this assembly has been entirely recalibrated for the Rev.1 release. Absolute concentricity is maintained during the axial stretching phase, guaranteeing uniform wall thickness at the base of the 150ml bottle and eliminating the stress whitening effect that plagues poorly-toleranced tooling. The ejection mechanism distributes stripping force evenly across the neck ring, preventing deformation of thin-walled preform finishes during high-speed demolding. For Korean automated capping lines requiring neck thread tolerance within 0.02 mm, this kinematic precision is what keeps reject rates below 0.3 percent across continuous production shifts.<\/p>\n

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\"One-step<\/td>\n\"\u041e\u0434\u043d\u043e\u044d\u0442\u0430\u043f\u043d\u0430\u044f<\/td>\n<\/tr>\n
\"One-step<\/td>\n\"\u041e\u0434\u043d\u043e\u044d\u0442\u0430\u043f\u043d\u0430\u044f<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

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Machine Platform Compatibility Matrix<\/h2>\n

While this assembly is dimensionally optimized for the ASB-12M platform, our engineering philosophy demands maximum versatility. Modern Korean and East Asian manufacturing floors operate mixed fleets including legacy Japanese machines, domestic clones, and occasionally refurbished second-hand equipment. The compatibility matrix below details the verified integration status across the platforms most commonly encountered in our customer installations.<\/p>\n

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Machine Brand \/ Target Model<\/th>\nCompatibility Status<\/th>\nEngineering Notes & Requirements<\/th>\n<\/tr>\n<\/thead>\n
ASB-12M (Original Japanese Equipment)<\/strong><\/td>\n\u2705 100% Direct Plug-and-Play Fitment<\/td>\nConforms to all original factory standards. Mounts directly to platens without requiring any secondary machining or hardware modifications.<\/td>\n<\/tr>\n
Domestic ASB-12M Architecture Clones<\/strong><\/td>\n\u2705 100% Direct Plug-and-Play Fitment<\/td>\nExtensively validated across mainstream Chinese and Asian domestic platforms utilizing the standard 550\u00d7420mm platen dimensioning scheme.<\/td>\n<\/tr>\n
Other ISBM Brands (Aoki, Nissei, Sidel)<\/strong><\/td>\n\u26a0\ufe0f Requires Interface Verification<\/td>\nIf the host machine possesses platen dimensions and tie-bar inner clearance exceeding 550mm, our engineering team provides precise transition adapter plates at cost.<\/td>\n<\/tr>\n
Refurbished & Second-Hand ASB Equipment<\/strong><\/td>\n\u2705 Highly Recommended Upgrade<\/td>\nThe ideal capital expenditure choice for rejuvenating older machinery. Replaces worn-out, inefficient moulds and instantly elevates production output to modern standards.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Engineering Protocol:<\/strong> Prior to procurement, please submit your machine’s effective platen dimensions and tie-bar inner clearance measurements to our engineering team. A comprehensive compatibility analysis is provided free of charge to guarantee seamless integration before any deposit is placed.<\/p>\n

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Application Scenarios & the 150ml Bottle Advantage<\/h2>\n

The 150ml volume occupies a highly strategic position in the packaging industry, striking a precise balance between portability and commercial presence. Korean cosmetic brands, pharmaceutical contract fillers, and premium beverage manufacturers each find specific reasons to standardize on this format. The 1\u00d712 cavity configuration provided by this assembly is specifically engineered to maximize per-shift economics in each of these verticals.<\/p>\n

Premium Cosmetic & K-Beauty Packaging<\/h3>\n

Korean cosmetic brands specify 150ml for toners, skin essences, hair mists, and facial cleansing products that need to feel substantial in hand without dominating the vanity shelf. The SPI A1 mirror polish on our S136 stainless cavities delivers the glass-clarity finish K-beauty brand owners require, and the 12-cavity layout hits 1,800 to 2,100 bottles per hour on compatible 4-station ISBM machines. For contract fillers in Ansan, Suwon, and Seongnam handling multiple brand campaigns per month, the mould’s rapid changeover capability is as important as its production rate.<\/p>\n

Pharmaceutical Syrups & Health Supplements<\/h3>\n

Korean pharmaceutical companies and health supplement manufacturers use 150ml bottles for cough syrups, digestive tonics, vitamin supplements, and herbal extracts. The tolerance precision on our neck thread geometry (within 0.02 mm) satisfies KFDA automated capping requirements without any bottleneck at the downstream filling line. The closed-loop one-step production path inherent in ISBM technology also satisfies GMP cleanroom expectations, which is why Daejeon and Cheongju pharmaceutical contract manufacturers have standardized on this mould for their 150ml product lines since 2023.<\/p>\n

Hospitality & Concentrated Beverage<\/h3>\n

Hotel amenity bottles, premium concentrated energy drinks, and gourmet specialty beverages make up the third primary application vertical. The 150ml format is the right size for single-serving upscale consumption, and the 1\u00d712 cavity configuration allows regional Korean beverage bottlers to produce competitive quantities without committing to the capital cost of a 16 or 24-cavity machine. On mid-size 4-station platforms, the mould delivers roughly 2,000 bottles per hour at commercial cycle times.<\/p>\n

Rapid Changeover for Multi-SKU Production<\/h3>\n

The standardized 550\u00d7420 mm footprint, ergonomically placed utility connections, and unified overhead crane lifting points allow a trained maintenance crew to execute a complete mould changeover and resume production within a strict two-hour window. For Korean contract fillers rotating between 3 to 5 different 150ml bottle SKUs per week, this changeover efficiency alone can recover 15 to 20 hours of production time per month.<\/p>\n

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\"\u0431\u0443\u0442\u044b\u043b\u043a\u0430-6\"<\/td>\n\"\u0431\u0443\u0442\u044b\u043b\u043a\u0430-8\"<\/td>\n\"\u0431\u0443\u0442\u044b\u043b\u043a\u0430-7\"<\/td>\n<\/tr>\n
\"\u0431\u0443\u0442\u044b\u043b\u043a\u0430-5\"<\/td>\n\"\u0431\u0443\u0442\u044b\u043b\u043a\u0430-4\"<\/td>\n\"\u0431\u0443\u0442\u044b\u043b\u043a\u0430-2\"<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

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Manufacturing Quality Assurance & Metallurgical Foundations<\/h2>\n

Ever-Power does not compromise on metallurgy or metrology. Our commitment to using the finest global tool steels and the most rigorous inspection protocols is what separates a 5-million-cycle mould from a 500,000-cycle replacement that Korean buyers come to regret within 18 months of installation.<\/p>\n

Premium Metallurgical Foundations<\/h3>\n