{"id":302,"date":"2026-02-11T09:01:09","date_gmt":"2026-02-11T09:01:09","guid":{"rendered":"https:\/\/isbm-blow-molding.com\/?post_type=product&p=302"},"modified":"2026-02-12T06:56:41","modified_gmt":"2026-02-12T06:56:41","slug":"injection-stretch-blow-moulding-machine-hgy150-v4-4-station","status":"publish","type":"product","link":"https:\/\/isbm-blow-molding.com\/pt\/product\/injection-stretch-blow-moulding-machine-hgy150-v4-4-station\/","title":{"rendered":"M\u00e1quina de Moldagem por Inje\u00e7\u00e3o e Sopro HGY150-V4 (4 Esta\u00e7\u00f5es)"},"content":{"rendered":"
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Vis\u00e3o geral do produto<\/h1>\n

A HGY150-V4 representa o auge da tecnologia de fabrica\u00e7\u00e3o em est\u00e1gio \u00fanico, projetada especificamente para alto desempenho. m\u00e1quina de moldagem por inje\u00e7\u00e3o, estiramento e sopro<\/strong> for the demanding cosmetic, pharmaceutical, and infant care sectors in South Korea and East Asia. Unlike conventional 3-station systems that compromise on thermal management, this flagship 4-station unit integrates a dedicated Conditioning Station. This architectural advantage allows for the precise manipulation of the preform’s temperature profile before blowing, which is the “secret weapon” for producing non-round, oval, or flat containers with perfectly uniform wall thickness. It is particularly adept at handling shear-sensitive and high-viscosity materials such as PCTG, Tritan, and PPSU, which are standard in the Korean luxury packaging market.<\/p>\n

\"aplica\u00e7\u00e3o-2\"<\/p>\n

At the heart of the HGY150-V4 is a commitment to “One Step” efficiency. By performing injection, conditioning, stretching, and ejection in a continuous, enclosed loop, the machine utilizes the residual heat from the injection phase. This eliminates the energy-intensive need to reheat cooled preforms from scratch, resulting in an operational energy reduction of approximately 40% compared to traditional two-step lines. Furthermore, because the preform is never released or stored, the final bottle surface remains pristine and free from the scuffs and scratches that are inevitable in bulk preform transport. This makes the HGY150-V4 the definitive choice for brands where shelf appeal and optical clarity are non-negotiable.<\/p>\n

Mecanicamente, a m\u00e1quina \u00e9 uma fortaleza de precis\u00e3o. Ela possui uma for\u00e7a de fechamento por inje\u00e7\u00e3o de 150 kN, projetada para segurar moldes de alta cavidade sem rebarbas, garantindo que as dimens\u00f5es do gargalo sejam mantidas dentro de uma toler\u00e2ncia de 0,01 mm \u2014 crucial para frascos m\u00e9dicos \u00e0 prova de vazamentos. Os sistemas de acionamento s\u00e3o alimentados por servomotores Inovance e Weichi, l\u00edderes do setor, que proporcionam indexa\u00e7\u00e3o suave e sem solavancos da mesa rotativa. Tamb\u00e9m garantimos o futuro do seu investimento: a HGY150-V4 \u00e9 totalmente compat\u00edvel com moldes japoneses do tipo ASB-12M. Isso significa que os fabricantes que desejam modernizar seus parques de m\u00e1quinas antigos podem migrar para nossa plataforma moderna e econ\u00f4mica sem descartar seu extenso acervo de moldes legados.<\/p>\n

\"aplica\u00e7\u00e3o-9\"<\/p>\n<\/section>\n

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Especifica\u00e7\u00f5es t\u00e9cnicas e dados de desempenho<\/h2>\n

Os par\u00e2metros t\u00e9cnicos a seguir descrevem as rigorosas capacidades de engenharia da HGY150-V4. Projetada para versatilidade, esta m\u00e1quina ISBM suporta uma ampla gama de di\u00e2metros de rosca para atender \u00e0s suas necessidades espec\u00edficas de resina, desde PET padr\u00e3o at\u00e9 aplica\u00e7\u00f5es especializadas em policarbonato. O chassi robusto e o sistema h\u00edbrido servo-hidr\u00e1ulico garantem opera\u00e7\u00e3o est\u00e1vel mesmo em regimes de produ\u00e7\u00e3o 24 horas por dia, 7 dias por semana. Analise esses dados para garantir a compatibilidade com suas metas de volume de produ\u00e7\u00e3o e infraestrutura de instala\u00e7\u00f5es.<\/p>\n

Normas t\u00e9cnicas de m\u00e1quinas<\/h3>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n
Componente\/Sistema<\/th>\nEspecifica\u00e7\u00f5es e Marca<\/th>\n<\/tr>\n<\/thead>\n
Sistema Servo<\/td>\n3 conjuntos de sistemas de bomba servo<\/td>\n<\/tr>\n
Pot\u00eancia do Servomotor<\/td>\n43,2 kW (Inovance \/ Weichi)<\/td>\n<\/tr>\n
Controlador PLC<\/td>\nInovance \/ MIRLE (Taiwan)<\/td>\n<\/tr>\n
Motor da plataforma girat\u00f3ria<\/td>\nYaskawa (Jap\u00e3o) \/ Weichi com Redutor Tsuntien (Taiwan)<\/td>\n<\/tr>\n
V\u00e1lvula de alta press\u00e3o<\/td>\nParker (EUA)<\/td>\n<\/tr>\n
V\u00e1lvula de controle hidr\u00e1ulico<\/td>\nYUKEN (Taiwan)<\/td>\n<\/tr>\n
Sistema de aquecimento<\/td>\nAnel de aquecimento nano-infravermelho distante com economia de energia (10KW)<\/td>\n<\/tr>\n
Compatibilidade de moldes<\/td>\nCompat\u00edvel com moldes japoneses ASB-12M<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Par\u00e2metros e capacidades da m\u00e1quina<\/h3>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Item de par\u00e2metro<\/th>\nValor (HGY150-V4)<\/th>\n<\/tr>\n<\/thead>\n
Di\u00e2metro do parafuso<\/td>\n50 mm (Opcional: 40\/55\/60 mm)<\/td>\n<\/tr>\n
Capacidade te\u00f3rica de inje\u00e7\u00e3o<\/td>\n310g (380g\/480g com parafusos maiores)<\/td>\n<\/tr>\n
For\u00e7a de fechamento da inje\u00e7\u00e3o<\/td>\n150 kN<\/td>\n<\/tr>\n
For\u00e7a de fixa\u00e7\u00e3o por sopro<\/td>\n200 KN (Lado \u00danico)<\/td>\n<\/tr>\n
Molde superior<\/td>\n250 mm<\/td>\n<\/tr>\n
Curso inferior do molde<\/td>\n205 mm<\/td>\n<\/tr>\n
Curso do n\u00facleo\/cilindro com regula\u00e7\u00e3o de temperatura<\/td>\n250 mm \/ 230 mm<\/td>\n<\/tr>\n
Golpe de retirada<\/td>\n170 mm<\/td>\n<\/tr>\n
Pot\u00eancia Total<\/td>\n53,2 kW<\/td>\n<\/tr>\n
Dimens\u00f5es da m\u00e1quina (C*L*A)<\/td>\n4200 x 1400 x 2900 mm<\/td>\n<\/tr>\n
Peso da m\u00e1quina<\/td>\n6 toneladas<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Especifica\u00e7\u00f5es da capacidade de produ\u00e7\u00e3o<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
C\u00e1ries<\/th>\nDi\u00e2metro m\u00e1ximo da garrafa (mm)<\/th>\nDi\u00e2metro m\u00e1ximo do pesco\u00e7o (mm)<\/th>\nVolume m\u00e1ximo (ml)<\/th>\n<\/tr>\n<\/thead>\n
1<\/td>\n118<\/td>\n83<\/td>\n2500<\/td>\n<\/tr>\n
2<\/td>\n80<\/td>\n62<\/td>\n1500<\/td>\n<\/tr>\n
4<\/td>\n56<\/td>\n38<\/td>\n400<\/td>\n<\/tr>\n
6<\/td>\n45<\/td>\n25<\/td>\n100<\/td>\n<\/tr>\n
8<\/td>\n26<\/td>\n15<\/td>\n20<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/section>\n
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Processo de Moldagem por Inje\u00e7\u00e3o e Sopro - Passo a Passo<\/h2>\n

Para realmente apreciar a engenharia por tr\u00e1s do HGY150-V4, \u00e9 preciso entender as complexidades de Como funciona a moldagem por inje\u00e7\u00e3o, estiramento e sopro?<\/strong> Dentro de uma estrutura rotativa de 4 esta\u00e7\u00f5es. Este processo de circuito cont\u00ednuo \u00e9 o padr\u00e3o ouro para a fabrica\u00e7\u00e3o de alta precis\u00e3o, garantindo que o estado do material seja otimizado a cada milissegundo de produ\u00e7\u00e3o.<\/p>\n

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1. Posto de Inje\u00e7\u00e3o<\/h3>\n

The cycle begins with raw resin pellets being melted in the plasticizing screw. The molten material is injected into a precision-machined preform mold via a hot runner system. Crucially, the neck finish\u2014whether it’s a screw cap or a snap-on\u2014is fully formed and cooled to exact dimensional tolerances (\u00b10.01mm) at this stage. This ensures that the final bottle will seal perfectly, a non-negotiable requirement for pharmaceutical applications.<\/p>\n<\/div>\n

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2. Esta\u00e7\u00e3o de Condicionamento<\/h3>\n

The core rod carrying the hot preform rotates 90 degrees to the conditioning station. This is the distinct advantage of the HGY150-V4. Here, the preform’s temperature is equalized or strategically altered. For example, when producing an oval bottle, specific sides of the preform can be heated while others are cooled. This thermal profiling prevents common defects like “whitening” or uneven wall thickness in complex shapes.<\/p>\n<\/div>\n

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3. Esta\u00e7\u00e3o de Secagem e Alongamento<\/h3>\n

The conditioned preform enters the blow mold. A stretch rod extends axially to define the bottle’s length, pushing the plastic to the bottom of the mold. Simultaneously, high-pressure air (typically 2.5\u20133.5 MPa) expands the preform radially against the chilled mold walls. This dual action aligns the polymer molecules biaxially, significantly enhancing the container’s tensile strength, clarity, and barrier properties.<\/p>\n<\/div>\n

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4. Esta\u00e7\u00e3o de Eje\u00e7\u00e3o<\/h3>\n

Finalmente, a mesa gira at\u00e9 a esta\u00e7\u00e3o de eje\u00e7\u00e3o. A garrafa finalizada, agora resfriada e solidificada, \u00e9 retirada da haste central por um sistema automatizado de extra\u00e7\u00e3o por rob\u00f4. As garrafas s\u00e3o colocadas em uma esteira transportadora na posi\u00e7\u00e3o vertical, prontas para serem imediatamente enchidas ou embaladas. Todo o processo \u00e9 realizado sem contato, mantendo os mais altos padr\u00f5es de higiene exigidos para alimentos e produtos m\u00e9dicos.<\/p>\n<\/div>\n<\/div>\n<\/section>\n

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O que \u00e9 moldagem por inje\u00e7\u00e3o, estiramento e sopro?<\/h2>\n

At its molecular level, injection stretch blow moulding (ISBM) is the art of polymer orientation. Unlike simple extrusion or injection blowing, ISBM relies on processing the plastic material\u2014typically PET or Tritan\u2014within its “thermoelastic” range. The HGY150-V4 is designed to maintain the preform exactly within this temperature window (typically 90\u00b0C – 110\u00b0C for PET) throughout the transfer from injection to blowing.<\/p>\n

The definition of “Stretch” in this context is mechanical. A vertical rod physically forces the preform to elongate. This mechanical action disentangles the polymer chains and aligns them parallel to the bottle’s walls. This alignment creates a “chain-link fence” effect at the microscopic level, which is why ISBM bottles are virtually unbreakable under normal drop conditions and possess a glass-like clarity. The HGY150-V4’s servo control ensures that the speed of this stretch rod is perfectly synchronized with the air blowing rate, preventing issues like “pearlescence” (whitening due to over-stretching) or “haze” (opacity due to under-stretching).<\/p>\n

\"M\u00e1quina<\/p>\n

For manufacturers in the Korean market, where “glass-replacement” plastic packaging is a growing trend, ISBM is the only viable technology. It allows for the production of thick-walled containers that feel like glass but are lightweight and shatterproof. The HGY150-V4 excels in this specific application, offering the ability to mold wall thicknesses up to 3-4mm without the cooling defects common in other machinery.<\/p>\n

\"moldagem<\/p>\n<\/section>\n

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Diferen\u00e7a entre moldagem por sopro com estiramento por inje\u00e7\u00e3o e moldagem por sopro com inje\u00e7\u00e3o.<\/h2>\n

Investir em equipamentos exige a escolha do processo correto. Os clientes frequentemente perguntam sobre a diferen\u00e7a entre moldagem por inje\u00e7\u00e3o e sopro (IBM) e moldagem por inje\u00e7\u00e3o e sopro (ITS). Embora ambos os processos comecem com uma pr\u00e9-forma injetada, a distin\u00e7\u00e3o reside na reestrutura\u00e7\u00e3o molecular do material.<\/p>\n

\"layout-1\"<\/p>\n

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Moldagem por Inje\u00e7\u00e3o e Sopro (IBM)<\/h3>\n

A IBM normalmente utiliza um processo de tr\u00eas esta\u00e7\u00f5es sem haste de estiramento. A press\u00e3o do ar, por si s\u00f3, empurra o pl\u00e1stico contra as paredes do molde. Esse m\u00e9todo \u00e9 excelente para frascos farmac\u00eauticos pequenos ou potes de boca larga, onde a altura \u00e9 limitada. No entanto, como n\u00e3o h\u00e1 estiramento vertical, as mol\u00e9culas de pl\u00e1stico n\u00e3o ficam alinhadas. Os frascos resultantes apresentam menor resist\u00eancia \u00e0 tra\u00e7\u00e3o e propriedades de barreira, muitas vezes exigindo paredes mais espessas para compensar.<\/p>\n<\/div>\n

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Moldagem por Inje\u00e7\u00e3o e Estiramento por Sopro (ISBM)<\/h3>\n

A tecnologia ISBM, utilizada na HGY150-V4, introduz a haste de estiramento vertical. Essa orienta\u00e7\u00e3o biaxial (estiramento vertical e sopro horizontal) melhora drasticamente as propriedades f\u00edsicas. As vantagens da moldagem por inje\u00e7\u00e3o e sopro incluem transpar\u00eancia superior, maior resist\u00eancia \u00e0 ruptura e a possibilidade de reduzir o peso da garrafa (economizando at\u00e9 20% de material) sem comprometer a durabilidade. \u00c9 a escolha ideal para garrafas altas e esbeltas e embalagens cosm\u00e9ticas premium.<\/p>\n<\/div>\n

\"aplica\u00e7\u00e3o-6\"<\/p>\n<\/div>\n<\/section>\n

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Componentes essenciais compat\u00edveis com HGY150-V4<\/h2>\n

Um desempenho de alto n\u00edvel M\u00e1quina ISBM<\/a> requer um ecossistema de componentes auxiliares igualmente confi\u00e1veis. A Ever-Power oferece uma solu\u00e7\u00e3o completa, fornecendo pe\u00e7as compat\u00edveis que garantem que o HGY150-V4 opere com m\u00e1xima efici\u00eancia.<\/p>\n