{"id":1029,"date":"2026-07-03T06:46:23","date_gmt":"2026-07-03T06:46:23","guid":{"rendered":"https:\/\/isbm-blow-molding.com\/?post_type=product&p=1029"},"modified":"2026-07-03T06:46:23","modified_gmt":"2026-07-03T06:46:23","slug":"ep-zq135-injection-blow-molding-machine-european-style","status":"publish","type":"product","link":"https:\/\/isbm-blow-molding.com\/id\/product\/ep-zq135-injection-blow-molding-machine-european-style\/","title":{"rendered":"Mesin Cetak Tiup Injeksi EP-ZQ135 (Gaya Eropa)"},"content":{"rendered":"
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<\/p>\n

Gambaran Umum Produk<\/h2>\n

The EP-ZQ135 is the highest-capacity model in Korea Ever-Power’s mesin cetak tiup injeksi<\/a> Ini adalah jajaran dan puncak dari seri hidrolik ZQ. Ini adalah mesin yang ditentukan oleh produsen farmasi skala besar Korea ketika dibutuhkan output 10 ml dengan 30 rongga dari satu mesin IBM \u2014 konfigurasi yang tidak dapat dicapai oleh model lain dalam seri ZQ \u2014 dan ketika program produksi Korea cukup besar sehingga biaya tambahan ZQ135 dibandingkan dengan ZQ110 dibenarkan oleh jumlah rongga tambahan 25% (30 berbanding 24) dan peningkatan rekayasa menjadi 6+N zona barel dan motor hidrolik ganda 37+37 KW.<\/p>\n

Three engineering parameters distinguish the ZQ135 from every other model in the ZQ series. First, 30 cavities at 10 ml: the highest cavity count in the series, achievable because the ZQ135’s 1,350 KN injection clamping provides approximately 45 KN per cavity at 30 cavities \u2014 sufficient for flash-free pharmaceutical neck production at standard HDPE injection conditions. Second, 6+N barrel zones: the only model in the ZQ series with this configuration, providing two additional barrel temperature zones beyond the 4+N standard of the ZQ80 and ZQ110. These extra zones allow independent temperature control at positions along the barrel where residual heat from the previous cycle and frictional shear from the 70 mm screw at maximum capacity create the most demanding temperature management challenge. Third, 37+37 KW dual hydraulic motors: the highest dual circuit power in the ZQ series, matching the larger hydraulic circuit demands of the ZQ135’s 30-cavity clamping loads and the higher volumetric flow rate needed to operate the larger clamping cylinder and blow circuit at rated speed.<\/p>\n

\"Mesin<\/p>\n

Dengan ukuran 5,5 \u00d7 2 \u00d7 2,4 m dan berat 18 ton, ZQ135 merupakan instalasi paling besar dalam seri ZQ. Pabrik-pabrik Korea yang memesan ZQ135 memperlakukannya sebagai investasi infrastruktur tetap yang setara dengan peralatan produksi utama lainnya \u2014 alas pondasi beton dengan baut jangkar mesin tertanam, sirkuit pasokan listrik berkapasitas tinggi khusus, sirkuit air pendingin ganda, dan pasokan udara tekan kelas industri. Korea Ever-Power menyediakan dokumen spesifikasi persiapan lokasi ZQ135 yang lengkap \u2014 gambar pondasi, tata letak sambungan utilitas, persyaratan jarak bebas langit-langit untuk akses derek cetakan \u2014 sebagai bagian dari paket manajemen proyek pra-pengiriman, memastikan pelanggan Korea dapat menyelesaikan persiapan sipil dan listrik sebelum mesin tiba.<\/p>\n

<\/p>\n

Spesifikasi Teknis \u2014 EP-ZQ135<\/h2>\n

The following parameters are Korea Ever-Power’s engineering specifications for the EP-ZQ135. Core confirmed specifications are stated; parameters marked “approx.” follow the ZQ series engineering progression and should be verified with Korea Ever-Power’s technical team. All parameters are for reference and subject to update without notice.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Barang<\/th>\nSatuan<\/th>\nEP-ZQ135<\/th>\n<\/tr>\n<\/thead>\n
Sistem Injeksi<\/td>\n<\/tr>\n
Diameter Sekrup<\/td>\nmm<\/td>\n70<\/td>\n<\/tr>\n
Rasio Panjang\/Kedalaman Sekrup<\/td>\n\u2014<\/td>\n22:1<\/td>\n<\/tr>\n
Berat Injeksi (kurang lebih)<\/td>\nG<\/td>\n~800<\/td>\n<\/tr>\n
Daya Pemanasan (kira-kira)<\/td>\nKW<\/td>\n~30<\/td>\n<\/tr>\n
Jumlah Zona Barel<\/td>\n\u2014<\/td>\n6+N<\/td>\n<\/tr>\n
Langkah Injeksi (kira-kira)<\/td>\nmm<\/td>\n~200<\/td>\n<\/tr>\n
Sistem Penjepit<\/td>\n<\/tr>\n
Gaya Jepit \u2014 Injeksi<\/td>\nKN<\/td>\n1,350<\/td>\n<\/tr>\n
Langkah Pembukaan \u2014 Injeksi<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
Gaya Jepit \u2014 Tiup (kira-kira)<\/td>\nKN<\/td>\n~180<\/td>\n<\/tr>\n
Pukulan Pembuka \u2014 Meniup<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
Tinggi Angkat Meja Putar<\/td>\nmm<\/td>\n70<\/td>\n<\/tr>\n
Cetakan<\/td>\n<\/tr>\n
Ukuran Pelat Maksimum (kira-kira)<\/td>\nmm<\/td>\n~1.150 \u00d7 500<\/td>\n<\/tr>\n
Ketebalan Cetakan (kira-kira)<\/td>\nmm<\/td>\n~360<\/td>\n<\/tr>\n
Diameter Botol Maksimum<\/td>\nmm<\/td>\n120<\/td>\n<\/tr>\n
Tinggi Botol Maksimum<\/td>\nmm<\/td>\n220<\/td>\n<\/tr>\n
Volume Botol yang Sesuai<\/td>\nml<\/td>\n1 \u2013 2.000<\/td>\n<\/tr>\n
Langkah Pengupasan (kira-kira)<\/td>\nmm<\/td>\n~240<\/td>\n<\/tr>\n
Kekuasaan, Utilitas, dan Dimensi<\/td>\n<\/tr>\n
Tekanan Hidraulik<\/td>\nMPa<\/td>\n14<\/td>\n<\/tr>\n
Tenaga Motor (Ganda)<\/td>\nKW<\/td>\n37 + 37<\/td>\n<\/tr>\n
Siklus Kering<\/td>\nS<\/td>\n4<\/td>\n<\/tr>\n
Daya Total<\/td>\nKW<\/td>\n95<\/td>\n<\/tr>\n
Rasio Daya Operasi<\/td>\n%<\/td>\n52 \u2013 70<\/td>\n<\/tr>\n
Tekanan Udara Minimum<\/td>\nMPa<\/td>\n0,7 \u2013 1,2<\/td>\n<\/tr>\n
Kapasitas Udara Terkompresi<\/td>\nM\u00b3\/menit<\/td>\n0.7<\/td>\n<\/tr>\n
Laju Aliran Air Pendingin (kira-kira)<\/td>\nM\u00b3\/jam<\/td>\n~6<\/td>\n<\/tr>\n
Tekanan Air Pendingin<\/td>\nMPa<\/td>\n0,3 \u2013 0,4<\/td>\n<\/tr>\n
Dimensi (P\u00d7L\u00d7T)<\/td>\nM<\/td>\n5,5 \u00d7 2 \u00d7 2,4<\/td>\n<\/tr>\n
Berat Mesin<\/td>\nTon<\/td>\n18<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Parameters marked “approx.” follow ZQ series engineering progression and should be confirmed with Korea Ever-Power’s technical team. All specifications for reference only.<\/p>\n

Referensi Jumlah Rongga Gigi EP-ZQ135 Berdasarkan Volume Botol<\/h3>\n

(Nilai referensi berdasarkan perkembangan seri ZQ \u2014 konfirmasikan konfigurasi cetakan spesifik dengan Korea Ever-Power)<\/p>\n

\n\n\n\n\n\n
Volume per Botol<\/th>\n10 ml<\/th>\n30 ml<\/th>\n60 ml<\/th>\n100 ml<\/th>\n250 ml<\/th>\n500 ml<\/th>\n1.000 ml<\/th>\n<\/tr>\n<\/thead>\n
Maksimum Rongga<\/td>\n30<\/td>\n24 \u2013 26<\/td>\n20<\/td>\n16 \u2013 18<\/td>\n12<\/td>\n8<\/td>\n5 \u2013 6<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Hanya untuk referensi. Korea Ever-Power berhak untuk mengubah spesifikasi tanpa pemberitahuan.<\/p>\n

<\/p>\n

Prinsip Kerja EP-ZQ135: Proses 3 Stasiun pada Skala Unggulan 30 Rongga<\/h2>\n

\"Proses<\/p>\n

The EP-ZQ135 operates on the same 3-station rotary turret principle as the complete ZQ series, with injection, blow moulding and stripping executing simultaneously on 30 independent mandrel sets. At 30-cavity 10 ml production and 4-second cycle time, the ZQ135 outputs 30 bottles every cycle \u2014 a conveyor input rate of 7.5 bottles per second. At the ZQ135’s production rate, downstream production line planning demands greater rigour than at any lower-series model: the output accumulation capacity, inspection station throughput, counting and packaging equipment must all be sized and balanced to the ZQ135’s sustained output without creating downstream constraints that force machine cycle interruption.<\/p>\n

Stasiun 1 \u2014 Injeksi pada 1.350 KN dengan Kontrol Barrel Zona 6+N<\/h3>\n

The ZQ135’s injection station operates at the highest parameters in the ZQ series: 1,350 KN injection clamping, approximately 800 g shot weight, 70 mm screw, and 6+N barrel zone temperature control. At 30 cavities, the cumulative projected cavity area resisting injection pressure during fill is the largest in the series. The 1,350 KN clamping provides approximately 45 KN per cavity \u2014 the minimum acceptable margin for flash-free neck production on pharmaceutical HDPE at standard injection pressure \u2014 sustained across all 30 cavities simultaneously through the entire injection and hold phase. The 6+N barrel zone configuration manages the most demanding temperature control challenge in the ZQ series: at approximately 800 g shot weight through a 70 mm \/ 22:1 L\/D barrel, the temperature differential along the barrel between the feed zone and the gate zone is the largest in the series, and independent control of all 6+ zones ensures that each section of the barrel can be held at its individual optimal setpoint regardless of the thermal condition of adjacent zones. The high-precision angle divider coordinates the mould-close and turret-lift motions as on the ZQ80 and ZQ110, ensuring all 30 mandrels register to their respective preform cavities with the same angular precision on every cycle.<\/p>\n

Stasiun 2 \u2014 Pencetakan Tiup 30 Rongga Serentak melalui Sirkuit Ganda 37 KW<\/h3>\n

All 30 preforms are inflated simultaneously at the blow station, with approximately 180 KN blow clamping and the dual hydraulic system’s Circuit B at 37 KW \u2014 the highest dedicated blow-circuit power in the ZQ series. The 37 KW blow circuit serves the ZQ135’s larger hydraulic actuator volumes: 30 blow cavities require a clamping cylinder with a larger bore than the ZQ110’s 24-cavity machine, and the proportionally higher hydraulic oil volume to fill and pressurize that cylinder within the same 4-second cycle time demands the higher-capacity circuit that the 37 KW motor provides. The dual circuit independence \u2014 with Circuit A (injection + screw, 37 KW) serving injection and recovering while Circuit B serves blow \u2014 is even more important at the ZQ135 scale than at lower-series models. At 30 cavities, the injection pressure demand peak and blow pressure demand peak are both at their maximum in the ZQ series, and any cross-system hydraulic interference between these two peaks would produce visible inter-cavity weight and wall thickness variation. The independent 37 KW circuits ensure that neither peak affects the other.<\/p>\n

Stasiun 3 \u2014 Hasil pada Tingkat 30 Botol per Siklus<\/h3>\n

Thirty finished bottles are stripped per cycle at the stripping station, requiring a stripping mechanism with the force and stroke to disengage 30 mandrels simultaneously from 30 finished bottles without surface marking or deformation. At the ZQ135’s approximately 27,000 bottles per operating hour at 10 ml, the output conveyor, accumulation buffer and downstream handling system form a critical part of the production line’s effective output capacity. Korea Ever-Power provides complete ZQ135 downstream production line layout guidance, including conveyor speed calculation, accumulation capacity sizing, and integration interface specifications for downstream inspection and filling equipment \u2014 ensuring the ZQ135’s full output potential is not limited by an under-specified production line around it.<\/p>\n

<\/p>\n

Fitur Unggulan EP-ZQ135: 30 Rongga, 6+N Zona Barrel, dan Sistem Hidraulik Ganda 37+37 KW<\/h2>\n

\"Struktur<\/p>\n

Tiga atribut teknik mendefinisikan ZQ135 sebagai platform yang benar-benar berbeda dari ZQ110 dan semua model seri yang lebih rendah \u2014 bukan sekadar versi yang diperbesar. Setiap atribut mewakili ekspresi tertinggi dari kategorinya dalam seri ZQ.<\/p>\n

6+N Zona Laras: Kontrol Suhu Maksimum untuk Bobot Tembakan Maksimum<\/h3>\n

ZQ135 adalah satu-satunya model dalam seri ZQ dengan 6+N zona suhu laras, dibandingkan dengan 4+N pada ZQ80 dan ZQ110 serta 3+N pada ZQ40 dan ZQ60. Perkembangan dari 3+N ke 4+N pada ZQ80 didorong oleh kebutuhan akan manajemen suhu zona gerbang yang lebih halus pada berat tembakan 466 g. Perkembangan dari 4+N ke 6+N pada ZQ135 didorong oleh peningkatan lebih lanjut hingga sekitar 800 g dan oleh waktu tinggal laras yang lebih lama dari tembakan yang lebih besar dalam kombinasi laras ulir 70 mm \/ 22:1 L\/D. Pada berat tembakan 800 g, massa polimer di dalam laras pada satu waktu mencakup lebih banyak zona termal dan bersentuhan dengan dinding laras lebih lama per satuan volume daripada pada berat tembakan yang lebih kecil. Konfigurasi 6+N memungkinkan insinyur proses untuk menetapkan enam titik pengaturan suhu independen di sepanjang panjang barel \u2014 zona umpan, zona transisi, zona pengukuran, zona pendekatan gerbang, zona gerbang, dan zona tambahan yang ditentukan operator \u2014 masing-masing dioptimalkan untuk kondisi termal resin pada posisi barel tersebut. Hasilnya adalah distribusi suhu leleh yang paling seragam yang memasuki jaringan hot runner 30 rongga pada seri ZQ, menghasilkan berat preform yang paling konsisten dan distribusi ketebalan dinding yang paling seragam di seluruh 30 rongga yang dapat dicapai oleh seri ZQ.<\/p>\n

Daya Hidrolik Ganda 37+37 KW: Kapasitas Sirkuit Maksimum<\/h3>\n

The ZQ135’s dual hydraulic motors at 37+37 KW represent a 68% increase in motor power per circuit relative to the ZQ110’s 22+22 KW. This increase is driven by the larger hydraulic actuator volumes throughout the machine at ZQ135 scale: the injection clamping cylinder at 1,350 KN requires a larger bore and higher hydraulic oil volume per stroke than at 1,100 KN, and the blow clamping cylinder at 30 cavities requires proportionally more volume and pressure to close against the larger mould platen. At the ZQ135’s cycle time of 4 seconds, the hydraulic oil delivery rate required to fill, pressurize and depressurize these larger volumes within each phase of the 4-second cycle demands 37 KW per circuit rather than the 22 KW that suffices for the ZQ110’s geometry. The dual circuit energy saving mechanism remains identical to the ZQ80 and ZQ110: each 37 KW circuit reduces to near-idle load during the phases of the cycle when its served function (injection vs blow) is not at peak demand, maintaining the 20\u201330% energy saving versus single-circuit competitors across the full ZQ series production scale range.<\/p>\n

30 Rongga pada 10 ml: Batasan Seri ZQ dan Artinya<\/h3>\n

Konfigurasi 30 rongga 10 ml adalah jumlah rongga maksimum dalam seri IBM hidrolik ZQ Korea Ever-Power. Dengan jumlah rongga ini dan waktu siklus 4 detik, ZQ135 menghasilkan output tertinggi dari semua mesin IBM hidrolik tunggal dalam jajaran Korea Ever-Power. Operasi farmasi skala besar Korea yang kebutuhan tahunannya melebihi 75 juta wadah 10 ml per tahun \u2014 biasanya produsen farmasi nasional Korea dengan banyak kontrak rantai pasokan rumah sakit dan pengemas kontrak farmasi multinasional Korea \u2014 menemukan ZQ135 sebagai solusi mesin tunggal yang menghilangkan kompleksitas operasional dari beberapa mesin yang lebih kecil. Set cetakan 30 rongga untuk ZQ135 adalah perkakas paling kompleks yang diproduksi Korea Ever-Power untuk seri ZQ: sistem hot runner 30 tetes, 30 titik registrasi mandrel-ke-rongga untuk dikelola dengan pembagi sudut, dan laporan kualifikasi dimensi rongga demi rongga yang secara individual mensertifikasi semua 30 rongga sebelum pengiriman.<\/p>\n

<\/p>\n

IBM vs ISBM: Pilihan Teknologi di Skala Unggulan<\/h2>\n

Korea Ever-Power memproduksi mesin IBM seri ZQ dan mesin ISBM seri HGY, yang tersedia di Mesin ISBM 4 Stasiun<\/a>. At the ZQ135 investment level, the IBM vs ISBM process distinction is clear and definitive. The ZQ135 serves HDPE and PP pharmaceutical containers, household chemical packaging and food-grade wide-mouth formats at the highest single-machine output in the Korea Ever-Power IBM range. No ISBM machine in the HGY series \u2014 which serves PET, PETG and Tritan for cosmetic and beverage applications \u2014 can approach the ZQ135’s 30-cavity HDPE pharmaceutical output or match its material handling range. The two processes serve fundamentally different materials and bottle physics: the ZQ135 and the HGY ISBM series are complementary production technologies, not alternatives in the same product category. Korean factories with both HDPE pharmaceutical and PET cosmetic production lines in the same facility operate both platforms \u2014 the ZQ135 for HDPE and the HGY-series ISBM for PET \u2014 each serving its native application. Korea Ever-Power at isbm-blow-molding.com<\/a> dapat memberikan saran mengenai kombinasi mesin yang tepat untuk fasilitas produksi Korea yang menggunakan berbagai macam material.<\/p>\n

<\/p>\n

Bidang Aplikasi EP-ZQ135<\/h2>\n
\n
\"Botol<\/p>\n

Manufaktur Farmasi Skala Mega<\/h3>\n

The ZQ135’s 30-cavity 10 ml and 16\u201318 cavity 100 ml configurations serve Korea’s largest pharmaceutical manufacturers and the highest-volume Korean pharmaceutical contract packaging operations \u2014 Korean national health insurance supply chain packagers, Korean large-hospital direct-supply manufacturers and Korean pharmaceutical exporters whose annual 10 ml container volumes exceed 75 million units per year per product line. At approximately 27,000 units per operating hour, the ZQ135 is the pharmaceutical IBM benchmark in the Korean market.<\/p>\n<\/div>\n

\"Stoples<\/p>\n

Kemasan Konsumen Bervolume Tinggi<\/h3>\n

Wadah HDPE dan PP dengan 8 rongga 500 ml dan 5\u20136 rongga 1.000 ml untuk sampo, kondisioner, sabun mandi, dan produk pembersih rumah tangga merek nasional Korea pada tingkat output tertinggi dalam seri ZQ; 12 rongga 250 ml untuk bumbu, minyak goreng, dan wadah makanan Korea. Produsen barang konsumsi utama Korea yang komitmen volume domestik dan ekspornya membutuhkan output IBM mesin tunggal tertinggi untuk format volume menengah menganggap ZQ135 sebagai platform yang tepat secara teknis dan komersial.<\/p>\n<\/div>\n

\"Botol<\/p>\n

Mesin Cetak Kosmetik dan Industri Berukuran Besar<\/h3>\n

ABS, PP and PCTG wide-mouth cosmetic jars at 12-cavity 250 ml for Korean large-scale K-Beauty contract manufacturing; HDPE industrial reagent and agrochemical containers at 5\u20136 cavity 1,000 ml; PP bulk personal care containers for Korean export markets. The ZQ135’s 1,350 KN clamping handles the high per-cavity injection pressure requirements of wide-mouth ABS jar production at the largest cavity counts and heaviest shot weights in the series.<\/p>\n<\/div>\n<\/div>\n

<\/p>\n

Komponen Pencocokan Esensial untuk EP-ZQ135<\/h2>\n

\"Peralatan<\/p>\n