{"id":1025,"date":"2026-07-03T06:35:27","date_gmt":"2026-07-03T06:35:27","guid":{"rendered":"https:\/\/isbm-blow-molding.com\/?post_type=product&p=1025"},"modified":"2026-07-03T06:35:27","modified_gmt":"2026-07-03T06:35:27","slug":"ep-zq60-injection-blow-molding-machine-european-style","status":"publish","type":"product","link":"https:\/\/isbm-blow-molding.com\/id\/product\/ep-zq60-injection-blow-molding-machine-european-style\/","title":{"rendered":"Mesin Cetak Tiup Injeksi EP-ZQ60 (Gaya Eropa)"},"content":{"rendered":"
\n

<\/p>\n

Gambaran Umum Produk<\/h2>\n

The EP-ZQ60 is the commercial standard within Korea Ever-Power’s mesin cetak tiup injeksi<\/a> range \u2014 the platform that Korean packaging manufacturers reach for when their production programme has grown past the entry-level ZQ40 or when the mould specification demands more platen area, more injection weight, or more cavities than the ZQ40’s 480 \u00d7 340 mm platform can accommodate. The ZQ60 delivers 600 KN injection clamping force \u2014 50% more than the ZQ40 and still 20\u201330% above the industry standard for this machine class \u2014 and expands the maximum platen size to 600 \u00d7 390 mm, opening the door to large-diameter wide-mouth jars, multi-cavity pharmaceutical vial sets, and cosmetic bottle configurations that simply cannot fit within the ZQ40’s footprint.<\/p>\n

The production impact of the ZQ60’s larger platform is most visible at the small-container formats where cavity count drives unit economics. At 10 ml \u2014 the pharmaceutical eye drop, ophthalmic rinse and single-dose vial format \u2014 the ZQ60 runs 14 cavities versus the ZQ40’s 9, a 56% output increase per cycle with only a modestly larger machine footprint (3.8 \u00d7 1.4 \u00d7 1.8 m versus 3.5 \u00d7 1.3 \u00d7 1.7 m). At 30 ml (Korean oral liquid medicine, Korean serum tube, Korean skincare essence), the ZQ60 produces 12 cavities versus the ZQ40’s 8. At 100 ml, 8 cavities versus 4. This doubling of cavity count at mid-volume formats is what makes the ZQ60 the standard production choice for Korean pharmaceutical contract packaging operations that fill 8\u201312 hours per day and need to maximise bottle output per operating hour without stepping up to the dual-motor ZQ80 hydraulic platform.<\/p>\n

\"Mesin<\/p>\n

The ZQ60 extends the maximum container volume from the ZQ40’s 1,500 ml ceiling to 2,000 ml. This extension brings in new commercial formats: Korean 1.5 L and 2 L household cleaning product containers, Korean 1.8 L cooking oil bottles, Korean 2 L agrochemical mixing containers. At these larger volumes, injection blow molding’s zero-flash, injection-moulded neck finish advantages over extrusion blow moulding are commercially valuable \u2014 Korean filling line operators running induction-seal closures on 2 L household chemical containers particularly benefit from IBM’s consistent flat sealing surface, which extrusion blow moulding’s parting-line geometry cannot reliably deliver at this volume. Materials: HDPE, LDPE, PP, PS (including food-contact and lactic acid bacteria grades), high-transparency PS, ABS, EVA, PCTG, and environmentally certified corn-based resins \u2014 the same breadth as the full ZQ series.<\/p>\n

<\/p>\n

Spesifikasi Teknis \u2014 EP-ZQ60<\/h2>\n

The following parameters are drawn from Korea Ever-Power’s engineering documentation for the EP-ZQ60. Customers should verify utility supply figures against the site preparation checklist during installation planning. All parameters are for reference; specifications may be updated without prior notice due to continuous product improvements.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Barang<\/th>\nSatuan<\/th>\nEP-ZQ60<\/th>\n<\/tr>\n<\/thead>\n
Sistem Injeksi<\/td>\n<\/tr>\n
Diameter Sekrup<\/td>\nmm<\/td>\n45 \/ 50<\/td>\n<\/tr>\n
Rasio Panjang\/Kedalaman Sekrup<\/td>\n\u2014<\/td>\n22:1<\/td>\n<\/tr>\n
Berat Injeksi<\/td>\nG<\/td>\n260 \/ 383<\/td>\n<\/tr>\n
Daya Pemanas<\/td>\nKW<\/td>\n14<\/td>\n<\/tr>\n
Jumlah Zona Barel<\/td>\n\u2014<\/td>\n3+N<\/td>\n<\/tr>\n
Langkah Injeksi<\/td>\nmm<\/td>\n160<\/td>\n<\/tr>\n
Sistem Penjepit<\/td>\n<\/tr>\n
Gaya Jepit \u2014 Injeksi<\/td>\nKN<\/td>\n600<\/td>\n<\/tr>\n
Langkah Pembukaan \u2014 Injeksi<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
Gaya Jepit \u2014 Tiupan<\/td>\nKN<\/td>\n100<\/td>\n<\/tr>\n
Pukulan Pembuka \u2014 Meniup<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
Tinggi Angkat Meja Putar<\/td>\nmm<\/td>\n70<\/td>\n<\/tr>\n
Cetakan<\/td>\n<\/tr>\n
Ukuran Pelat Maksimum (P\u00d7L)<\/td>\nmm<\/td>\n600 \u00d7 390<\/td>\n<\/tr>\n
Ketebalan Cetakan<\/td>\nmm<\/td>\n240<\/td>\n<\/tr>\n
Diameter Botol Maksimum<\/td>\nmm<\/td>\n120<\/td>\n<\/tr>\n
Tinggi Botol Maksimum<\/td>\nmm<\/td>\n220<\/td>\n<\/tr>\n
Volume Botol yang Sesuai<\/td>\nml<\/td>\n1 \u2013 2.000<\/td>\n<\/tr>\n
Gerakan Mengupas<\/td>\nmm<\/td>\n230<\/td>\n<\/tr>\n
Kekuasaan, Utilitas, dan Dimensi<\/td>\n<\/tr>\n
Tekanan Hidraulik<\/td>\nMPa<\/td>\n14<\/td>\n<\/tr>\n
Tenaga Motor<\/td>\nKW<\/td>\n18.5 \/ 22<\/td>\n<\/tr>\n
Siklus Kering<\/td>\nS<\/td>\n4<\/td>\n<\/tr>\n
Daya Total<\/td>\nKW<\/td>\n37<\/td>\n<\/tr>\n
Rasio Daya Operasi<\/td>\n%<\/td>\n52 \u2013 70<\/td>\n<\/tr>\n
Tekanan Udara Minimum<\/td>\nMPa<\/td>\n0,7 \u2013 1,2<\/td>\n<\/tr>\n
Kapasitas Udara Terkompresi<\/td>\nM\u00b3\/menit<\/td>\n0.7<\/td>\n<\/tr>\n
Aliran Air Pendingin<\/td>\nM\u00b3\/jam<\/td>\n4<\/td>\n<\/tr>\n
Tekanan Air Pendingin<\/td>\nMPa<\/td>\n0,3 \u2013 0,4<\/td>\n<\/tr>\n
Dimensi (P\u00d7L\u00d7T)<\/td>\nM<\/td>\n3,8 \u00d7 1,4 \u00d7 1,8<\/td>\n<\/tr>\n
Berat Mesin<\/td>\nTon<\/td>\n5<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Referensi Jumlah Rongga Gigi EP-ZQ60 Berdasarkan Volume Botol<\/h3>\n

(Hanya sebagai referensi \u2014 jumlah rongga sebenarnya bergantung pada geometri botol dan desain cetakan)<\/p>\n

\n\n\n\n\n\n
Volume per Botol<\/th>\n10 ml<\/th>\n30 ml<\/th>\n60 ml<\/th>\n100 ml<\/th>\n250 ml<\/th>\n500 ml<\/th>\n1.000 ml<\/th>\n<\/tr>\n<\/thead>\n
Maksimum Rongga<\/td>\n14<\/td>\n12<\/td>\n10<\/td>\n8<\/td>\n5<\/td>\n3<\/td>\n2<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Parameter hanya sebagai referensi. Korea Ever-Power berhak untuk mengubah spesifikasi tanpa pemberitahuan karena peningkatan produk yang berkelanjutan.<\/p>\n

<\/p>\n

Prinsip Kerja EP-ZQ60: Proses Pencetakan Tiup Injeksi 3 Stasiun<\/h2>\n

\"Proses<\/p>\n

The EP-ZQ60 operates on the same 3-station rotary turret principle as the full ZQ series: all three production actions \u2014 preform injection, bottle blow moulding, and bottle stripping \u2014 execute simultaneously on three independent mandrel sets, so the machine is never idle between operations. What changes at the ZQ60 scale is the volume of material the injection system handles per shot and the size of the mould set the clamping system must hold. At 260\u2013383 g shot weight (versus the ZQ40’s 190\u2013260 g) and 600 KN injection clamping, the ZQ60 manages the larger preform masses required for 14-cavity 10 ml sets and for single-cavity 2,000 ml containers without the material distribution problems that arise when a smaller machine stretches its injection capacity beyond its rated envelope.<\/p>\n

Stasiun 1 \u2014 Injeksi Preform<\/h3>\n

Molten plastic is injected into the preform cavity via a 45 mm or 50 mm screw at 260\u2013383 g shot weight. The 600 KN injection clamping force holds the preform mould closed against injection pressure across all active cavities simultaneously \u2014 at a 14-cavity 10 ml mould, each cavity requires approximately 40\u201345 KN of clamping per cavity at standard HDPE injection pressure, making the ZQ60’s 600 KN rating the correct minimum for this configuration. The bottle neck finish is fully formed and cooled at this station, with thread or snap-fit geometry machined directly into the injection mould cavity and reproduced with dimensional accuracy better than \u00b10.05 mm. After cooling, the mould opens and the 14 mandrels rotate 120 degrees to the blow station, each carrying a precisely formed preform.<\/p>\n

Stasiun 2 \u2014 Pencetakan Tiup<\/h3>\n

Each preform is inflated against the blow cavity walls by air delivered through the mandrel bore. The 100 KN blow clamping force holds the blow mould closed during air inflation \u2014 adequate for the 0.7\u20131.2 MPa blowing air pressure used in HDPE and PP injection blow moulding, where blow pressure requirements are lower than the 2.5\u20133.5 MPa used in PET injection stretch blow moulding. The blow cavity defines the final bottle body geometry, surface texture and any embossed markings. Because injection blow moulding produces no parison cutoff, the bottle base exits with a fully convex, seam-free profile \u2014 an important quality parameter for Korean pharmaceutical bottles where base integrity is assessed during Korean GMP container qualification. The 240 mm mould thickness on the ZQ60 accommodates taller mould sets than the ZQ40’s 180 mm, allowing production of bottles up to 220 mm in height.<\/p>\n

Stasiun 3 \u2014 Pembuangan Isi Botol<\/h3>\n

Finished bottles are stripped from the mandrels and deposited on the output conveyor at the stripping station. The 230 mm stripping stroke on the ZQ60 (versus 220 mm on the ZQ40) provides the additional clearance needed when stripping taller bottles or when working with bottle-shoulder profiles that require more axial mandrel travel to disengage cleanly. After stripping, each mandrel rotates immediately back to Station 1 for the next injection cycle, maintaining the concurrent three-station operation that defines the IBM process. At the ZQ60’s 4-second dry cycle and 14-cavity 10 ml production, the theoretical output reaches approximately 12,600 bottles per hour \u2014 approximately 75% higher than a 9-cavity ZQ40 at the same bottle format.<\/p>\n

<\/p>\n

Apa itu Injection Blow Molding dan Mengapa Zero Flash Itu Penting?<\/h2>\n

Injection blow molding (IBM) is a closed-loop hollow plastic container process: resin goes in, finished bottles come out, and nothing is wasted. Unlike extrusion blow moulding, which cuts a plastic parison and leaves 20\u201340% of its material as flash trimming scrap on every cycle, injection blow moulding forms a precise preform by injection moulding around a mandrel and then inflates it to the final bottle shape \u2014 generating no flash at any point in the process. For a Korean pharmaceutical contract packaging factory running the EP-ZQ60 at 14-cavity 10 ml HDPE production, the economic impact of zero flash is substantial: 14 cavities \u00d7 approximately 2.5 g per bottle \u00d7 zero flash rate versus a hypothetical 40% flash rate on an equivalent EBM machine means the EP-ZQ60 saves approximately 14 g of material per cycle, or approximately 12,600 g per hour at the ZQ60’s output rate. Over a 250-day production year on two shifts, that is approximately 6.3 tonnes of HDPE resin saved per year relative to an EBM process \u2014 a genuine raw material cost saving on top of the labour saving from eliminating manual flash trimming.<\/p>\n

\"KOMPONEN<\/p>\n

The second defining characteristic of injection blow molding is neck finish precision. Because the bottle neck is formed by injection moulding \u2014 the most dimensionally accurate plastic forming process \u2014 the neck thread geometry, sealing surface flatness and outer diameter are held to tolerances that extrusion blow moulding cannot match. For Korean pharmaceutical bottles requiring induction-seal fitment, child-resistant closure torque-to-break specifications, or Korean GMP-qualified container drawings with tight dimensional tolerances, IBM’s injection-moulded neck is the process of choice. The EP-ZQ60’s 600 KN injection clamping force maintains the injection mould cavity in tight contact during the fill phase across all 14 cavities simultaneously, so neck geometry on cavity 14 is as accurate as cavity 1 \u2014 a consistency requirement in Korean pharmaceutical multi-cavity GMP container qualification that EBM processes cannot deliver.<\/p>\n

Material yang dapat diproses dengan metode injection blow molding pada mesin EP-ZQ60 mencakup seluruh spektrum kemasan farmasi dan konsumen Korea: HDPE untuk botol obat Korea, LDPE untuk dispenser tekan Korea, PP untuk kemasan bumbu hot-fill Korea, PS (grade kontak makanan) untuk produk susu dan probiotik Korea, PS dengan transparansi tinggi untuk wadah kosmetik Korea, ABS untuk wadah perawatan pribadi premium Korea, EVA untuk format tekan khusus Korea, dan PCTG untuk wadah kosmetik premium Korea dan kemasan laboratorium Korea yang membutuhkan ketahanan kimia di luar PP standar. Material ramah lingkungan berbahan dasar jagung juga dapat diproses untuk program kemasan berkelanjutan Korea. Tidak ada satu pun proses alternatif yang dapat mencakup cakupan material ini pada rentang volume wadah 1\u20132.000 ml.<\/p>\n

<\/p>\n

Pencetakan Tiup Injeksi vs Pencetakan Tiup Peregangan Injeksi: Memilih Platform yang Tepat<\/h2>\n

Korea Ever-Power memproduksi mesin IBM seri ZQ dan mesin ISBM seri HGY, yang tersedia di Mesin ISBM 4 Stasiun<\/a>Tabel di bawah ini adalah panduan seleksi \u2014 bukan peringkat kompetitif antara kedua proses tersebut, yang keduanya memiliki aplikasi yang berbeda dan sah.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Kriteria Seleksi<\/th>\nIBM (EP-ZQ60)<\/th>\nISBM (Seri HGY)<\/th>\n<\/tr>\n<\/thead>\n
Bahan utama<\/td>\nHDPE, LDPE, PP, PS, ABS, EVA, PCTG<\/td>\nPET, PETG, PCTG, Tritan, PC, PP<\/td>\n<\/tr>\n
Kilat \/ serpihan<\/td>\nNol \u2014 tidak ada limbah yang dihasilkan<\/td>\nNol \u2014 tidak ada limbah yang dihasilkan<\/td>\n<\/tr>\n
Akurasi penyelesaian leher<\/td>\nDicetak dengan metode injeksi \u2014 presisi tertinggi<\/td>\nDicetak dengan metode injeksi \u2014 presisi tertinggi<\/td>\n<\/tr>\n
Orientasi dinding botol<\/td>\nTidak berorientasi \u2014 dinding amorf seragam<\/td>\nBerorientasi dua arah \u2014 kejernihan lebih tinggi, penghalang lebih tinggi<\/td>\n<\/tr>\n
Kemampuan toples bermulut lebar<\/td>\nLuar biasa \u2014 kekuatan IBM<\/td>\nMungkin dilakukan dengan penyesuaian pengkondisian.<\/td>\n<\/tr>\n
Jumlah rongga maksimum pada 10 ml<\/td>\n14 (EP-ZQ60)<\/td>\n6\u201312 tergantung modelnya<\/td>\n<\/tr>\n
Volume rongga tunggal maksimum<\/td>\n2.000 ml (EP-ZQ60)<\/td>\n2.500 ml (HGY250-V4)<\/td>\n<\/tr>\n
Produksi minuman berkarbonasi<\/td>\nTidak cocok (tidak ada orientasi biaxial)<\/td>\nSesuai (orientasi biaxial PET)<\/td>\n<\/tr>\n
Aplikasi yang paling sesuai<\/td>\nBotol farmasi, wadah kosmetik, bahan kimia rumah tangga, wadah makanan<\/td>\nBotol PET premium untuk kosmetik, minuman, dan minuman ringan.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

For Korean packaging factories whose product portfolio centres on HDPE pharmaceutical containers, PP cosmetic jars, wide-mouth food packaging or ABS premium personal care bottles at volumes up to 2,000 ml \u2014 the EP-ZQ60 is the correct technology. For PET crystal-clarity cosmetic serums or CSD-resistant beverage bottles \u2014 the HGY-series ISBM machines are the appropriate platform. Korea Ever-Power’s engineering team at isbm-blow-molding.com<\/a> akan menilai kebutuhan botol dan merekomendasikan proses yang tepat tanpa memihak pada lini produk mana pun.<\/p>\n

<\/p>\n

Bidang Aplikasi EP-ZQ60<\/h2>\n
\n
\n

\"Botol<\/p>\n

Bahan Kimia dan Rumah Tangga Sehari-hari<\/h3>\n

HDPE and PP containers for Korean shampoo, conditioner, body wash, liquid soap, household surface cleaner and laundry product packaging at 250 ml to 2,000 ml. The EP-ZQ60’s extended 2,000 ml maximum volume and 3-cavity 500 ml or 2-cavity 1,000 ml configurations are commercially well matched to the Korean household product mid-volume production programmes that represent the largest unit volume segment in Korean injection blow molding deployments.<\/p>\n<\/div>\n

\n

\"Botol<\/p>\n

Kemasan Farmasi<\/h3>\n

HDPE and PP pharmaceutical containers across the full Korean clinical format range. The ZQ60’s 14-cavity 10 ml and 8-cavity 100 ml configurations are the most commercially important in Korean pharmaceutical contract packaging \u2014 10 ml PP ophthalmic containers, 30 ml HDPE oral suspension vials, 100 ml HDPE medicine bottles and 150 ml PP nasal rinse bottles. The injection-moulded neck finish on each cavity meets the dimensional consistency required for Korean GMP container qualification at both KFDA and international pharmacopoeial standards.<\/p>\n<\/div>\n

\n

\"Botol<\/p>\n

Kosmetik dan Perawatan Pribadi<\/h3>\n

ABS, PP and PCTG wide-mouth cosmetic jars for Korean cream, scrub and mask packaging; PP lotion and pump-body bottles for Korean skincare lines; high-transparency PS bottles for Korean serum and essence products. The ZQ60’s 10-cavity 60 ml and 8-cavity 100 ml configurations are directly suited to Korean mid-volume cosmetic OEM factories running 3\u20135 SKU families simultaneously on a single machine with regular mould changes.<\/p>\n<\/div>\n

\n

\"Kemasan<\/p>\n

Kemasan Makanan dan Bumbu<\/h3>\n

Food-contact-grade HDPE and PP containers for Korean cooking oil, Korean soy sauce, Korean honey, Korean vinegar, Korean condiment sauces and Korean fruit syrup at 250 ml to 2,000 ml. The ZQ60’s 2,000 ml maximum volume and zero-flash production are commercially advantageous for Korean wide-mouth food jars where label panel integrity and neck sealing surface flatness directly determine Korean consumer shelf-appeal and Korean filling line closure-torque consistency.<\/p>\n<\/div>\n<\/div>\n

<\/p>\n

Komponen Pencocokan Esensial untuk EP-ZQ60<\/h2>\n

\"Set<\/p>\n

Running the EP-ZQ60 at its rated output requires correctly sized auxiliary equipment. The ZQ60’s higher throughput and larger mould configurations make component sizing more critical than on the entry ZQ40 platform.<\/p>\n

    \n
  • Set Cetakan ZQ60 IBM (Cetakan Injeksi + Cetakan Tiup + Set Mandrel)<\/strong>
    \nKorea Ever-Power manufactures ZQ60-compatible mould sets in its precision tooling workshop, using S136 stainless steel for injection cavity bodies (HRC 50\u201352, mirror-polishable to Ra \u2264 0.05 \u03bcm for pharmaceutical-grade surface finish) and 718H alloy or magnesium-aluminium alloy for blow mould bodies depending on the cooling cycle performance target. The ZQ60’s 600 \u00d7 390 mm platen accommodates mould layouts that the ZQ40’s 480 \u00d7 340 mm cannot: the 14-cavity 10 ml mould set, for example, requires a cavity footprint that would not physically fit within the ZQ40 platen even at lower clamping force. Every ZQ60 mould set undergoes a 500-piece trial run on a Korea Ever-Power ZQ60 machine before delivery, with a dimensional report confirming cavity-to-cavity weight consistency, neck OD uniformity and body wall distribution across all 14 cavities.<\/li>\n
  • Kompresor Udara Bebas Oli (0,7\u20131,2 MPa, kapasitas minimum 0,7 M\u00b3\/menit)<\/strong>
    \nThe EP-ZQ60 requires the same minimum compressed air specification as the ZQ40 \u2014 0.7 M\u00b3\/min at 0.7\u20131.2 MPa \u2014 but Korean facilities running ZQ60 in pharmaceutical or food-grade applications consistently benefit from sizing the air compressor at 1.0\u20131.2 M\u00b3\/min to provide margin for pipe pressure losses over longer compressed air runs within larger factory footprints. Oil-free screw compressor specification is mandatory for Korean pharmaceutical and food-grade IBM production on the ZQ60, as at 14-cavity production rates the air volume in contact with bottle interiors per hour is approximately 56% higher than at ZQ40’s 9-cavity rate, making oil contamination risk proportionally more significant.<\/li>\n
  • Pengontrol Suhu Cetakan dan Pendingin (sirkuit air pendingin 4 M\u00b3\/jam)<\/strong>
    \nThe EP-ZQ60 requires 4 M\u00b3\/h cooling water flow at 0.3\u20130.4 MPa \u2014 14% more than the ZQ40’s 3.5 M\u00b3\/h \u2014 reflecting the larger mould cooling surface area of the ZQ60’s 600 \u00d7 390 mm platen and the higher heat load from 37 KW total power versus the ZQ40’s 20 KW. Korea Ever-Power supplies matched mould temperature controllers calibrated for the ZQ60 injection mould circuit (typically 15\u201335\u00b0C for HDPE, 25\u201355\u00b0C for PP) and water chillers for the blow mould circuit. At 14-cavity production rates, maintaining a stable \u00b11\u00b0C mould temperature is more critical to cycle time consistency and bottle wall distribution than on smaller cavity configurations \u2014 the mould temperature controller selection should therefore be specified with the ZQ60 cooling water flow rate as the baseline, not a generic smaller-platform specification.<\/li>\n<\/ul>\n

    <\/p>\n

    Mengapa Memilih Korea Ever-Power untuk Investasi IBM Anda?<\/h2>\n

    \"Bengkel<\/p>\n

      \n
    • Penjepitan 600 KN pada 20\u201330% di atas standar industri:<\/strong> The ZQ60’s European structural architecture delivers clamping force that exceeds comparable-class machines in the Korean IBM market by 20\u201330%, without the proportional energy penalty that conventional hydraulic designs carry \u2014 the unique booster cylinder design means the ZQ60 uses 10\u201320% less energy than competitors at the same clamping output level.<\/li>\n
    • Mesin dan cetakan dirancang bersama:<\/strong> Korea Ever-Power memproduksi platform mesin EP-ZQ60 dan set cetakan ZQ60 yang sesuai di fasilitas yang sama. Cetakan ZQ60 dirancang berdasarkan dimensi pelat ZQ60, diuji coba pada mesin ZQ60, dan dikirimkan dengan laporan kualifikasi dimensi dari proses produksi ZQ60 \u2014 bukan sampel laboratorium generik. Integrasi ini menghilangkan ketidakpastian kompatibilitas yang muncul ketika mesin dan cetakan berasal dari vendor yang berbeda.<\/li>\n
    • Sertifikasi CE dan ISO 9001:2015:<\/strong> The EP-ZQ60 holds CE marking for European market conformity and is manufactured under ISO 9001:2015 quality management. Korean customers exporting packaged products to European or North American regulated markets can include the ZQ60’s CE and ISO documentation in their packaging supplier qualification file.<\/li>\n
    • Rangkaian platform ZQ yang dapat diskalakan:<\/strong> Pelanggan yang memulai dengan EP-ZQ60 memiliki jalur pertumbuhan yang jelas dalam keluarga mesin yang sama: model ZQ80, ZQ110, dan ZQ135 semuanya memiliki prinsip desain struktural Eropa, sistem rotasi servo, dan filosofi hidrolik yang sama dengan ZQ60. Beralih dari ZQ60 ke ZQ80 bukan berarti harus melakukan kualifikasi ulang arsitektur mesin yang sepenuhnya baru \u2014 melainkan memperluas jangkauan dalam keluarga platform yang sudah dipahami oleh operator.<\/li>\n
    • Instalasi siap pakai dan pelatihan operator:<\/strong> Korea Ever-Power’s field engineers handle the full EP-ZQ60 installation, commissioning and first-article container qualification on-site at the Korean customer’s facility, followed by a structured 3\u20135 day operator training programme covering machine operation, mould change procedure, fault diagnosis and preventive maintenance scheduling.<\/li>\n
    • Dukungan diagnostik jarak jauh 24x7:<\/strong> Korea Ever-Power’s after-sales service hotline operates around the clock. Most ZQ60 process and control issues can be resolved through the machine’s PLC remote diagnostic interface without requiring a field engineer site visit. For hardware faults, Korea Ever-Power maintains adequate spare parts inventory for same-day dispatch to Korean production facilities.<\/li>\n<\/ul>\n

      <\/p>\n

      Pertanyaan yang Sering Diajukan \u2014 EP-ZQ60<\/h2>\n

      Q1: Berapakah perbedaan hasil produksi praktis antara EP-ZQ40 dan EP-ZQ60 pada produksi vial farmasi 30 ml?<\/p>\n

      At 30 ml HDPE pharmaceutical vials, the ZQ40 runs 8 cavities with a 3.5-second dry cycle, producing approximately 8,200 vials per operating hour at 90% efficiency. The ZQ60 runs 12 cavities at a 4-second dry cycle, producing approximately 10,800 vials per operating hour at 90% efficiency \u2014 approximately 32% higher output per hour. The ZQ60’s advantage in cavity count more than offsets its slightly longer dry cycle time. For a Korean pharmaceutical contract packager operating two shifts (14 production hours per day), the ZQ60 produces approximately 36,000 more 30 ml vials per shift than the ZQ40. At 250 production days per year, that is approximately 9 million additional vials annually from the same floor space investment.<\/p>\n

      \n

      Q2: Dapatkah EP-ZQ60 menghasilkan botol rumah tangga 2 liter dalam konfigurasi rongga tunggal?<\/p>\n

      Yes. The ZQ60’s 1\u20132,000 ml volume range and 600 \u00d7 390 mm platen comfortably accommodate single-cavity 2,000 ml HDPE or PP bottle production. At single-cavity, the entire 600 KN injection clamping force is available for the single large-volume preform, which requires it \u2014 large-volume preforms have a larger gate cross-section area that generates proportionally higher injection pressure against the mould parting face. Single-cavity 2,000 ml production on the ZQ60 is commercially suited to Korean specialty food packaging (Korean soy sauce, Korean cooking oil, Korean vinegar), Korean industrial cleaning product dispensers, and Korean agricultural mixing containers where the volume exceeds what multi-cavity mid-platform machines can handle but where the ZQ80 dual-motor investment is not yet commercially justified.<\/p>\n

      \n

      Q3: Apakah EP-ZQ60 menggunakan desain penjepitan silinder booster yang sama dengan EP-ZQ40?<\/p>\n

      Yes. The ZQ60 uses the same European-architecture pressurised clamping structure as the ZQ40: the booster cylinder engages only during the high-force hold phase of the clamping cycle and does not participate in the repeated open\/close strokes. This design keeps the booster cylinder’s service life very long, because it is not subjected to the repetitive mechanical loading of a conventional design where the booster moves on every open and close. For a ZQ60 running 900 cycles per operating hour, the conventional design would subject the booster to 900 full-stroke actuations per hour; the Korea Ever-Power design subjects it to only the high-force static engagement at the end of each close stroke. This is a principal reason for the ZQ60’s reported lower maintenance costs relative to competitors in the same clamping force class.<\/p>\n

      \n

      Q4: What is the ZQ60’s electrical supply specification for Korean factory installation?<\/p>\n

      The EP-ZQ60 requires a 37 KW total installed power supply at 380V \/ 3-phase \/ 50 Hz (Korean standard industrial supply). The motor power is rated at 18.5 KW or 22 KW depending on specification. Operating power draw at steady-state production is 52\u201370% of total installed power \u2014 meaning the ZQ60 draws approximately 19\u201326 KW during normal production cycles, not the full 37 KW. The 37 KW figure is the peak demand during simultaneous heating, injection and clamping actuation at startup. Korean factory electrical supply planning should size the ZQ60’s dedicated circuit at 40 KW minimum to provide startup headroom above the rated total power. A 60A \/ 380V three-phase circuit with appropriate main breaker and earthing in accordance with Korean KS C IEC 60364 standards is the standard ZQ60 electrical supply specification.<\/p>\n

      \n

      Q5: Dapatkah EP-ZQ60 menjalankan wadah dengan penutup tahan anak (CRC) untuk kemasan farmasi Korea?<\/p>\n

      Yes. CRC (child-resistant closure) pharmaceutical containers require a push-and-turn or squeeze-and-turn neck engagement that depends on precisely machined neck geometry \u2014 specifically the neck OD, thread pitch, and lower-skirt interference dimension that the CRC closure engages with. Injection blow molding’s injection-moulded neck finish is the only blow moulding process capable of consistently producing CRC-compatible neck geometry at the dimensional tolerances required for Korean KFDA and Korean KS M ISO 8317 child-resistant qualification. The ZQ60 produces CRC-compatible necks with the same \u00b10.05 mm OD consistency across all 14 cavities at 10 ml \u2014 each cavity’s neck must individually pass Korean CRC qualification testing, and the ZQ60’s injection clamping precision ensures that all 14 do so without selective cavity adjustment.<\/p>\n

      \n

      Q6: Berapa luas lantai yang dibutuhkan EP-ZQ60 termasuk peralatan tambahan?<\/p>\n

      The EP-ZQ60 machine footprint is 3.8 \u00d7 1.4 m (5.3 m\u00b2). A complete production cell including the ZQ60 machine, output conveyor (typically 2\u20133 m extending from the machine exit), oil-free air compressor, chiller and mould temperature controller requires approximately 25\u201335 m\u00b2 of floor space depending on conveyor length and auxiliary equipment layout. In Korean factory layouts with 4 m aisle clearance requirements, a standard 5 m \u00d7 8 m bay (40 m\u00b2) is typically sufficient for the complete ZQ60 cell. This compact footprint is one of the ZQ60’s commercially important advantages over Korean extrusion blow moulding lines at equivalent output, which typically require significantly more floor area for flash trimming conveyors, edge regrind systems, and scrap blending equipment.<\/p>\n

      \n

      Q7: Berapa waktu penggantian cetakan pada EP-ZQ60 saat beralih antara format botol farmasi yang berbeda?<\/p>\n

      A complete mould changeover on the EP-ZQ60 \u2014 removing the full injection mould + mandrel set + blow mould assembly and installing a different format \u2014 takes approximately 3 to 5 hours for an experienced operator following Korea Ever-Power’s SMED mould change protocol. The ZQ60’s larger mould set weight (compared to the ZQ40) means that mould handling equipment (floor crane or jig trolley rated for 80\u2013120 kg depending on mould configuration) is recommended to reduce operator fatigue and ensure safe mould positioning during changeover. Korea Ever-Power’s field engineering installation training covers the complete ZQ60 mould change procedure, including mould temperature controller reconnection, mandrel set indexing verification, and first-article approval sequence.<\/p>\n

      \n

      Q8: Apakah EP-ZQ60 kompatibel dengan HDPE daur ulang (rHDPE) dari aliran pasca-konsumsi Korea?<\/p>\n

      The ZQ60 can process recycled HDPE (rHDPE) blended with virgin HDPE at up to 20\u201330% rHDPE loading for non-pharmaceutical and non-food-contact applications such as industrial chemical containers, agricultural mixing vessels, and household cleaning product bottles where Korean regulatory guidance does not restrict rHDPE use. For Korean food-contact and Korean pharmaceutical container production on the ZQ60, rHDPE sourced from Korean post-consumer streams must meet Korean Ministry of Environment’s approved recycled material standards and should be sourced from certified Korean food-grade recycled HDPE processors before being used in regulated container production. Korea Ever-Power can advise on Korean ZQ60 barrel screw configuration (standard versus bimetallic) for rHDPE processing to manage the variable melt characteristics of mixed-source recycled material.<\/p>\n

      \n

      Q9: Kapan EP-ZQ80 menjadi pilihan yang lebih baik daripada EP-ZQ60?<\/p>\n

      The EP-ZQ80 becomes the better choice when the production programme meets one or more of these three conditions. First, cavity count: if the bottle format and daily output target together require more than 14 cavities at 10 ml (ZQ80 supports 20 cavities at 10 ml), or more than 12 at 30 ml (ZQ80 supports 18), the ZQ80 is needed. Second, mould size: if the multi-cavity mould layout physically exceeds the ZQ60’s 600 \u00d7 390 mm platen (the ZQ80 offers 800 \u00d7 400 mm), the ZQ80 is required regardless of clamping force. Third, investment strategy: if the Korean factory’s five-year output growth projection will reach the ZQ60’s maximum capacity within two years, investing in the ZQ80 at initial installation avoids a second machine purchase cycle within a short horizon. The ZQ80 adds a high-precision angle divider and dual hydraulic system, which also improve synchronisation accuracy at high cycle counts \u2014 a benefit at 18\u201320 cavity production that the ZQ60’s servo rotation handles adequately at up to 14 cavities.<\/p>\n

      \n

      Q10: Dokumentasi standar apa yang disediakan Korea Ever-Power bersamaan dengan pengiriman EP-ZQ60?<\/p>\n

      Korea Ever-Power delivers the following documentation package with every EP-ZQ60: (1) CE Declaration of Conformity for the machine; (2) Operation and Maintenance Manual in English; (3) Hydraulic schematic and electrical wiring diagram; (4) Spare parts catalogue with Korea Ever-Power part numbers and recommended initial spare parts list; (5) ZQ60 mould set dimensional qualification report (if mould ordered with machine), confirming cavity weight, neck OD, body diameter and base thickness on 500 production samples; (6) Machine test report from Korea Ever-Power’s pre-delivery production trial; and (7) Packing list and export documentation for Korean customs clearance. Additional documentation for Korean pharmaceutical GMP container supplier qualification files (supplier quality agreement, material certificates for mould steel, mould surface roughness reports) can be requested at order stage and is provided at no additional charge as part of Korea Ever-Power’s standard service commitment.<\/p>\n

      \n

      <\/p>\n

      Ulasan Pelanggan dan Umpan Balik Lapangan<\/h2>\n
      \n

      “We upgraded from a competitor 12-cavity machine to the EP-ZQ60 at 14 cavities for our 10 ml PP eye drop bottle line. The output increase was immediate \u2014 about 18% more bottles per shift, and the neck finish consistency across all 14 cavities is better than our old 12-cavity machine was at 12. We verified all 14 cavities in first-article qualification without a single adjustment. The Korea Ever-Power installation engineer stayed with us through the first full production run.”<\/p>\n

      Baek Hyun-jun<\/strong>, Direktur Produksi, Manufaktur Kontrak Kontainer Farmasi, Gyeonggi-do (Awal 2025)<\/p>\n<\/div>\n

      \n
      \n

      “We use the EP-ZQ60 for our 500 ml and 1,000 ml HDPE liquid soap line \u2014 3 cavities at 500 ml and 2 cavities at 1,000 ml. The machine runs both formats on the same shift with a single mould change during the shift break. The booster clamping design is clearly different from what we had before \u2014 the machine is noticeably quieter during the clamping phase and our hydraulic oil temperature runs lower than our previous machine at the same output rate.”<\/p>\n

      Yoon Seo-yeon<\/strong>Manajer Operasi, Pengemasan Bahan Kimia Rumah Tangga, Incheon (Akhir 2024)<\/p>\n<\/div>\n

      \n
      \n

      “Our main format is a 100 ml PP medicine bottle, 8 cavities. We checked the weight and neck OD on 50 consecutive bottles from each cavity in our first-article qualification \u2014 all 8 cavities passed on the first check. We’ve never had a first-article pass on all cavities simultaneously on any IBM machine before. The ZQ60’s documentation package was also complete, which our GMP auditor appreciated \u2014 we didn’t need to chase supplementary documents.”<\/p>\n

      Cha Min-seok<\/strong>Manajer QA, Pengemasan Farmasi GMP Korea, Cheongju (Pertengahan 2024)<\/p>\n<\/div>\n

      \n
      \n

      “I compared the ZQ60 with two other Korean-imported IBM machines at the same price point. The ZQ60’s 600 KN clamping versus the 480 KN on one competitor and 520 KN on the other was the deciding factor \u2014 I needed that extra clamping margin for my 10-cavity 60 ml wide-mouth jar configuration. The jar neck profile requires more clamping than a standard narrow-neck bottle. Correct clamping makes the neck flash-free on every cycle.”<\/p>\n

      Im Jae-won<\/strong>, Manajer Pabrik, Produksi OEM Toples Kosmetik, Seoul (Awal 2024)<\/p>\n<\/div>\n

      \n
      \n

      “We run the ZQ60 on our 250 ml Korean soy sauce bottle, 5 cavities. HDPE, food-contact grade. The injection-moulded base is flat and clean on every bottle \u2014 our filling line’s base inspection camera had a 4% rejection rate on our previous EBM machine from parting-line marks. We are well under 0.5% on the ZQ60 after six months of production. The zero-flash output also means our line operators do not spend the first 20 minutes of each shift clearing the scrap conveyor.”<\/p>\n

      Kwon Tae-young<\/strong>, Supervisor Lini Produksi, Pabrik Pengemasan Makanan Korea, Provinsi Gyeongsang Utara (Akhir 2024)<\/p>\n<\/div>\n

      \n
      \n

      “The lead time from payment to machine arrival was 67 days \u2014 exactly as quoted. Installation took 3.5 days. Our team ran the first full production shift on day 5 without the Korea Ever-Power engineer present. That says a lot about the training quality. Eight months of operation with no unplanned stoppages. Our planned annual maintenance check is the first scheduled stop since delivery.”<\/p>\n

      Song Ji-ho<\/strong>Pemilik Pabrik, Produksi Botol Kosmetik dan Farmasi HDPE, Daegu (Pertengahan 2025)<\/p>\n<\/div>\n

      Produk Terkait<\/h2>\n
      \n
      3 Stasiun<\/span>
      \nMesin ISBM 3 Stasiun<\/a>
      \nMesin cetak tiup peregangan injeksi satu langkah dengan turret putar 3 stasiun \u2014 ukuran ringkas, siklus pengeringan cepat, ideal untuk produksi botol PET dan PETG ukuran kecil hingga menengah.<\/span>
      \n      Telusuri ISBM 3 Stasiun \u2192<\/a><\/div>\n
      4 Stasiun<\/span>
      \n      Mesin ISBM 4 Stasiun<\/a>
      \nISBM 4 stasiun dengan stasiun pengkondisian khusus \u2014 memungkinkan produksi botol non-bulat, oval, dan pipih dengan ketebalan dinding seragam, termasuk platform yang kompatibel dengan ASB-12M dan AOKI.<\/span>
      \n      Telusuri ISBM 4 Stasiun \u2192<\/a><\/div>\n
      6 Stasiun<\/span>
      \n      Mesin ISBM 6 Stasiun<\/a>
      \nPlatform ISBM injeksi ganda 6 stasiun berkapasitas tinggi \u2014 hampir dua kali lipat kapasitas dibandingkan 4 stasiun dengan ukuran yang setara, cocok untuk lini produksi minuman, kosmetik, dan farmasi Korea skala menengah hingga besar.<\/span>
      \n      Telusuri ISBM 6 Stasiun \u2192<\/a><\/div>\n
      Peralatan<\/span>
      \n      Cetakan untuk Mesin ISBM<\/a>
      \nCetakan tiup peregangan injeksi satu langkah khusus dari baja tahan karat S136 \u2014 kompatibel dengan seri Ever-Power HGY Korea, platform ASB-12M Jepang, AOKI 250 dan ASB-70DPH. Konfigurasi 1\u201328 rongga.<\/span>
      \n      Telusuri Cetakan ISBM \u2192<\/a><\/div>\n<\/div>\n

      Editor: Cxm<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"

      \n

      EP-ZQ60 adalah radio 3 stasiun bergaya Eropa produksi standar. mesin cetak tiup injeksi<\/strong> Di Korea, seri ZQ Ever-Power \u2014 platform yang tepat untuk produsen kontrak farmasi Korea, pabrik OEM kosmetik Korea, dan lini pengemasan makanan Korea yang membutuhkan jumlah rongga yang lebih tinggi dan volume wadah yang lebih besar daripada yang dapat disediakan oleh ZQ40 entry-level. Dengan gaya penjepitan injeksi 600 KN, 14 rongga pada 10 ml, dan volume wadah maksimum 2.000 ml, ZQ60 mencakup rentang yang paling luas dan relevan secara komersial dalam lini IBM. Pelatnya yang berukuran 600 \u00d7 390 mm dapat menerima set cetakan multi-rongga yang tidak dapat ditampung oleh ZQ40. Struktur penjepitan bertekanan yang unik menjaga konsumsi energi 10\u201320% di bawah mesin IBM hidrolik konvensional pada kelas output ini, dan rotasi turret servo standar memberikan kualitas penyelesaian leher yang presisi dan berulang dari siklus ke siklus di semua 14 rongga. Dengan ukuran 3,8 \u00d7 1,4 \u00d7 1,8 m dan berat 5 ton, ZQ60 sesuai dengan tata letak pabrik standar Korea tanpa pekerjaan sipil khusus.<\/p>\n<\/div>","protected":false},"featured_media":1003,"template":"","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":""},"product_brand":[],"product_cat":[27],"product_tag":[],"class_list":["post-1025","product","type-product","status-publish","has-post-thumbnail","product_cat-injection-blow-molding-machine","first","instock","shipping-taxable","product-type-simple"],"_links":{"self":[{"href":"https:\/\/isbm-blow-molding.com\/id\/wp-json\/wp\/v2\/product\/1025","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/isbm-blow-molding.com\/id\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/isbm-blow-molding.com\/id\/wp-json\/wp\/v2\/types\/product"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/isbm-blow-molding.com\/id\/wp-json\/wp\/v2\/media\/1003"}],"wp:attachment":[{"href":"https:\/\/isbm-blow-molding.com\/id\/wp-json\/wp\/v2\/media?parent=1025"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/isbm-blow-molding.com\/id\/wp-json\/wp\/v2\/product_brand?post=1025"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/isbm-blow-molding.com\/id\/wp-json\/wp\/v2\/product_cat?post=1025"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/isbm-blow-molding.com\/id\/wp-json\/wp\/v2\/product_tag?post=1025"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}