{"id":1778,"date":"2026-08-28T03:59:59","date_gmt":"2026-08-28T03:59:59","guid":{"rendered":"https:\/\/isbm-blow-molding.com\/?p=1778"},"modified":"2026-08-28T03:59:59","modified_gmt":"2026-08-28T03:59:59","slug":"how-to-calculate-cavity-count-for-an-injection-blow-molding-machine","status":"publish","type":"post","link":"https:\/\/isbm-blow-molding.com\/fi\/how-to-calculate-cavity-count-for-an-injection-blow-molding-machine\/","title":{"rendered":"Kuinka laskea onteloiden m\u00e4\u00e4r\u00e4 ruiskupuhallusmuovauskoneessa"},"content":{"rendered":"<div style=\"margin: 0; padding: 0; font-family: 'Helvetica Neue',Helvetica,Arial,sans-serif; color: #1a2332; line-height: 1.78; background: #f0f3f7; overflow-x: hidden;\">\n<p><!-- HERO --><\/p>\n<header style=\"position: relative; min-height: min(580px,86vh); display: flex; align-items: flex-end; width: 100%; background: #08060e; background-image: linear-gradient(155deg,rgba(8,6,14,0.97) 0%,rgba(14,10,24,0.92) 52%,rgba(20,14,36,0.58) 100%),url('https:\/\/isbm-blow-molding.com\/wp-content\/uploads\/2026\/07\/IBM-mold.webp'); background-size: cover; background-position: center 40%;\">\n<div style=\"position: absolute; top: 0; left: 0; right: 0; height: 5px; background: linear-gradient(90deg,#6d28d9,#a78bfa,#6d28d9);\"><\/div>\n<div style=\"position: absolute; bottom: -1px; left: 0; right: 0; height: 56px; background: #f0f3f7; clip-path: polygon(0 100%,100% 100%,100% 0);\"><\/div>\n<div style=\"position: relative; z-index: 2; width: 100%; padding: clamp(48px,7vw,96px) clamp(20px,5vw,60px) clamp(52px,6vw,84px); box-sizing: border-box;\">\n<div style=\"display: inline-flex; align-items: center; gap: 8px; margin-bottom: 20px;\">\n<div style=\"width: 28px; height: 3px; background: #a78bfa;\"><\/div>\n<p><span style=\"font-size: 10px; font-weight: 800; letter-spacing: 3px; text-transform: uppercase; color: #c4b5fd;\">IBM CAVITY COUNT \u00b7 ENGINEERING FORMULA \u00b7 PLATEN WIDTH SHOT WEIGHT CLAMPING \u00b7 KOREA EVER-POWER ZQ<\/span><\/p>\n<div style=\"width: 28px; height: 3px; background: #a78bfa;\"><\/div>\n<\/div>\n<h1 style=\"font-size: clamp(26px,4.6vw,46px); font-weight: 900; color: #fff; line-height: 1.1; margin: 0 0 20px; letter-spacing: -0.8px; max-width: 780px;\">How to Calculate<br \/>\n<span style=\"color: #a78bfa;\">Onteloiden m\u00e4\u00e4r\u00e4<\/span> for an<br \/>\nInjection Blow Molding Machine:<br \/>\n<span style=\"color: #a78bfa;\">The Engineer&#8217;s Formula<\/span><\/h1>\n<p style=\"font-size: clamp(14px,1.9vw,17px); color: #94a3b8; line-height: 1.7; margin: 0 0 30px; max-width: 660px;\">IBM cavity count is determined by three independent physical constraints: platen width (mandrel pitch), maximum injection weight (shot weight limit), and injection clamping force (per-cavity lock-up requirement). The correct cavity count is the minimum value produced by all three constraints. This guide provides the complete formula, five worked examples from 10 ml to 1,000 ml, the full EP-ZQ series cavity count table, and the five most costly calculation errors in pharmaceutical IBM procurement.<\/p>\n<div style=\"display: flex; flex-wrap: wrap; gap: 6px;\"><span style=\"background: rgba(109,40,217,0.2); border: 1px solid rgba(167,139,250,0.4); color: #c4b5fd; font-size: 11px; font-weight: bold; padding: 4px 12px; border-radius: 2px; letter-spacing: 1px; text-transform: uppercase;\">Cavities = min(Platen \u00f7 Pitch, Shot \u00f7 Preform Wt, Clamp \u00f7 Per-Cavity Force)<\/span><br \/>\n<span style=\"background: rgba(255,255,255,0.06); border: 1px solid rgba(255,255,255,0.15); color: #94a3b8; font-size: 11px; font-weight: bold; padding: 4px 12px; border-radius: 2px; letter-spacing: 1px; text-transform: uppercase;\">10ml \u2192 1,000ml \u00b7 ZQ40\u2013ZQ135 Worked Examples<\/span><\/div>\n<p style=\"font-size: 11px; color: #475569; margin: 22px 0 0; letter-spacing: 1px;\">KOREA IKUISESTI VALTA \u00b7 ANSAN-SI, GYEONGGI-DO \u00b7 ELOKUU 2026 \u00b7 VIIMEISIN P\u00c4IVITETTY: ELOKUU 2026<\/p>\n<\/div>\n<\/header>\n<p><!-- KEY CONCLUSIONS --><\/p>\n<div style=\"background: #08060e; border: 1px solid #3b1e6e; border-left: 4px solid #6d28d9; border-radius: 4px; padding: 24px 28px; margin: 52px clamp(20px,5vw,60px) 0;\">\n<div style=\"display: flex; align-items: center; gap: 10px; margin-bottom: 18px;\">\n<div style=\"width: 16px; height: 16px; border: 2px solid #6d28d9; border-radius: 50%; flex-shrink: 0;\"><\/div>\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 3px; text-transform: uppercase; color: #6d28d9; margin: 0;\">IBM CAVITY COUNT \u00b7 KEY FORMULA REFERENCE \u00b7 AUGUST 2026<\/p>\n<\/div>\n<div style=\"display: grid; grid-template-columns: repeat(auto-fit,minmax(min(100%,200px),1fr)); gap: 1px; background: #3b1e6e;\">\n<div style=\"background: #08060e; padding: 16px 18px;\">\n<p style=\"font-size: 10px; font-weight: bold; letter-spacing: 2px; text-transform: uppercase; color: #475569; margin: 0 0 6px;\">PLATEN CONSTRAINT<\/p>\n<p style=\"font-size: 14px; font-weight: 900; color: #a78bfa; margin: 0 0 4px; font-family: monospace;\">n\u2081 = \u230aW\u2080 \u00f7 p\u230b<\/p>\n<p style=\"font-size: 12px; color: #64748b; margin: 0;\">W\u2080 = effective platen width (mm). p = mandrel centre-to-centre pitch (mm) = neck OD + 12\u201318 mm clearance gap. Most commonly the binding constraint for small bottles (10\u201360 ml) on lower-tonnage machines.<\/p>\n<\/div>\n<div style=\"background: #08060e; padding: 16px 18px;\">\n<p style=\"font-size: 10px; font-weight: bold; letter-spacing: 2px; text-transform: uppercase; color: #475569; margin: 0 0 6px;\">SHOT WEIGHT CONSTRAINT<\/p>\n<p style=\"font-size: 14px; font-weight: 900; color: #a78bfa; margin: 0 0 4px; font-family: monospace;\">n\u2082 = \u230aS\u2080 \u00f7 w\u2081\u230b<\/p>\n<p style=\"font-size: 12px; color: #64748b; margin: 0;\">S\u2080 = machine max injection weight (g). w\u2081 = single-cavity preform weight (g). Most commonly the binding constraint for large bottles (250\u20131,000 ml) where preform weight is high relative to machine shot capacity.<\/p>\n<\/div>\n<div style=\"background: #08060e; padding: 16px 18px;\">\n<p style=\"font-size: 10px; font-weight: bold; letter-spacing: 2px; text-transform: uppercase; color: #475569; margin: 0 0 6px;\">CLAMPING CONSTRAINT<\/p>\n<p style=\"font-size: 14px; font-weight: 900; color: #a78bfa; margin: 0 0 4px; font-family: monospace;\">n\u2083 = \u230aF\u2080 \u00f7 f\u2081\u230b<\/p>\n<p style=\"font-size: 12px; color: #64748b; margin: 0;\">F\u2080 = machine injection clamping force (kN). f\u2081 = clamping force required per cavity (kN) = function of cavity projected area and injection pressure. Rarely the binding constraint at standard pharmaceutical IBM parameters; becomes binding at very high injection speed or thick-wall PP.<\/p>\n<\/div>\n<div style=\"background: #08060e; padding: 16px 18px;\">\n<p style=\"font-size: 10px; font-weight: bold; letter-spacing: 2px; text-transform: uppercase; color: #475569; margin: 0 0 6px;\">FINAL CAVITY COUNT<\/p>\n<p style=\"font-size: 14px; font-weight: 900; color: #a78bfa; margin: 0 0 4px; font-family: monospace;\">n = min(n\u2081, n\u2082, n\u2083)<\/p>\n<p style=\"font-size: 12px; color: #64748b; margin: 0;\">The cavity count is the minimum of all three constraints. Ignoring any one constraint produces an invalid cavity count. The most common procurement error is calculating only n\u2081 (platen constraint) and ignoring n\u2082 (shot weight) for large-format bottles \u2014 resulting in tooling orders that cannot run at the specified cavity count.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<p><!-- TOC --><\/p>\n<nav style=\"margin: 28px clamp(20px,5vw,60px) 0; background: #fff; border: 1px solid #cbd5e0; border-radius: 4px; padding: 22px 26px; position: relative; overflow: hidden;\">\n<div style=\"position: absolute; inset: 0; background-image: linear-gradient(rgba(109,40,217,0.03) 1px,transparent 1px),linear-gradient(90deg,rgba(109,40,217,0.03) 1px,transparent 1px); background-size: 24px 24px; pointer-events: none;\"><\/div>\n<div style=\"position: relative;\">\n<div style=\"display: flex; align-items: center; gap: 8px; margin-bottom: 14px;\">\n<div style=\"width: 3px; height: 14px; background: #6d28d9; border-radius: 2px;\"><\/div>\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 2.5px; text-transform: uppercase; color: #3b1e6e; margin: 0;\">ASIAKIRJAHAKEMISTO<\/p>\n<\/div>\n<div style=\"display: grid; grid-template-columns: repeat(auto-fit,minmax(min(100%,270px),1fr)); gap: 2px 24px;\"><a style=\"color: #3b1e6e; text-decoration: none; font-size: 13.5px; padding: 4px 0; display: flex; align-items: baseline; border-bottom: 1px solid #f5f3ff;\" href=\"#s1\"><span style=\"color: #6d28d9; font-size: 10px; font-weight: 800; margin-right: 8px; flex-shrink: 0;\">01<\/span>The Three Physical Constraints: Platen, Shot Weight and Clamping<\/a><br \/>\n<a style=\"color: #3b1e6e; text-decoration: none; font-size: 13.5px; padding: 4px 0; display: flex; align-items: baseline; border-bottom: 1px solid #f5f3ff;\" href=\"#s2\"><span style=\"color: #6d28d9; font-size: 10px; font-weight: 800; margin-right: 8px; flex-shrink: 0;\">02<\/span>Step-by-Step Calculation Method with Formula Derivation<\/a><br \/>\n<a style=\"color: #3b1e6e; text-decoration: none; font-size: 13.5px; padding: 4px 0; display: flex; align-items: baseline; border-bottom: 1px solid #f5f3ff;\" href=\"#s3\"><span style=\"color: #6d28d9; font-size: 10px; font-weight: 800; margin-right: 8px; flex-shrink: 0;\">03<\/span>Five Worked Examples: 10ml to 1,000ml<\/a><br \/>\n<a style=\"color: #3b1e6e; text-decoration: none; font-size: 13.5px; padding: 4px 0; display: flex; align-items: baseline; border-bottom: 1px solid #f5f3ff;\" href=\"#s4\"><span style=\"color: #6d28d9; font-size: 10px; font-weight: 800; margin-right: 8px; flex-shrink: 0;\">04<\/span>EP-ZQ Full Series Cavity Count Reference Table<\/a><br \/>\n<a style=\"color: #3b1e6e; text-decoration: none; font-size: 13.5px; padding: 4px 0; display: flex; align-items: baseline; border-bottom: 1px solid #f5f3ff;\" href=\"#s5\"><span style=\"color: #6d28d9; font-size: 10px; font-weight: 800; margin-right: 8px; flex-shrink: 0;\">05<\/span>Five Costly Cavity Count Calculation Errors<\/a><br \/>\n<a style=\"color: #3b1e6e; text-decoration: none; font-size: 13.5px; padding: 4px 0; display: flex; align-items: baseline; border-bottom: 1px solid #f5f3ff;\" href=\"#s6\"><span style=\"color: #6d28d9; font-size: 10px; font-weight: 800; margin-right: 8px; flex-shrink: 0;\">06<\/span>Cavity Count vs Annual Output: Production Planning Model<\/a><br \/>\n<a style=\"color: #3b1e6e; text-decoration: none; font-size: 13.5px; padding: 4px 0; display: flex; align-items: baseline;\" href=\"#faq\"><span style=\"color: #6d28d9; font-size: 10px; font-weight: 800; margin-right: 8px; flex-shrink: 0;\">Usein kysytyt kysymykset<\/span>Onteloiden laskennan suunnitteluun liittyvi\u00e4 kysymyksi\u00e4<\/a><\/div>\n<\/div>\n<\/nav>\n<div style=\"padding: 0 clamp(20px,5vw,60px);\">\n<p><!-- SECTION 1: THREE CONSTRAINTS --><\/p>\n<section id=\"s1\" style=\"margin: 64px 0 0;\">\n<div style=\"display: flex; align-items: stretch; gap: 0; margin-bottom: 22px;\">\n<div style=\"width: 4px; background: linear-gradient(180deg,#6d28d9,#a78bfa); border-radius: 2px; flex-shrink: 0;\"><\/div>\n<div style=\"padding: 10px 16px; background: #fff; border: 1px solid #e2e8f0; border-left: none; flex: 1;\">\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 3px; text-transform: uppercase; color: #6d28d9; margin: 0 0 3px;\">OSA 01<\/p>\n<h2 style=\"font-size: clamp(17px,2.4vw,22px); font-weight: 800; color: #0f1e35; margin: 0; line-height: 1.2;\">The Three Physical Constraints That Determine IBM Cavity Count<\/h2>\n<\/div>\n<\/div>\n<p style=\"font-size: 16px; margin-bottom: 20px;\">IBM cavity count is not a single calculation \u2014 it is the minimum of three independent physical constraints, each derived from a different machine parameter. Procurement teams and mould designers who calculate only one constraint (typically platen width) and ignore the other two produce cavity count specifications that are either physically impossible (injection weight exceeded) or dimensionally non-compliant (neck OD out of tolerance from under-clamped injection). This section explains the physics of each constraint before the formula is applied.<\/p>\n<figure style=\"margin: 0 0 24px;\"><img decoding=\"async\" style=\"width: 100%; height: auto; border-radius: 3px; display: block; border: 1px solid #e2e8f0;\" title=\"IBM Mould Platen \u2014 Platen Width and Mandrel Pitch Determine Cavity Count\" src=\"https:\/\/isbm-blow-molding.com\/wp-content\/uploads\/2026\/07\/IBM-mold.webp\" alt=\"IBM mould tooling platen width mandrel pitch cavity count injection blow molding Korea Ever-Power EP-ZQ ZQ40 ZQ60 ZQ80 ZQ110 ZQ135\" \/><figcaption style=\"font-size: 12px; color: #64748b; margin-top: 8px; padding-left: 10px; border-left: 2px solid #6d28d9;\">Korea Ever-Power EP-ZQ IBM mould tooling at Ansan-si showing the platen-mounted injection cavity and core rod array. The effective platen width (W\u2080) is the usable horizontal dimension available for mandrel centre positions after allowing for edge margins (typically 30\u201340 mm each side for mould frame structure). Mandrel pitch (p) = neck OD + centre-to-centre clearance gap (12\u201318 mm for standard IBM mandrel alignment). Cavity count from platen constraint: n\u2081 = \u230aW\u2080 \/ p\u230b. This is the most visible constraint but not always the binding one \u2014 for large-format bottles (250\u20131,000 ml), shot weight (n\u2082) is typically the binding constraint. Source: Korea Ever-Power, Ansan-si, August 2026.<\/figcaption><\/figure>\n<div style=\"display: grid; grid-template-columns: repeat(auto-fit,minmax(min(100%,260px),1fr)); gap: 14px; margin: 0 0 22px;\">\n<div style=\"background: #08060e; border-radius: 4px; overflow: hidden;\">\n<div style=\"background: #4c1d95; padding: 12px 16px;\">\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 2px; text-transform: uppercase; color: #c4b5fd; margin: 0 0 3px;\">CONSTRAINT 1: PLATEN WIDTH<\/p>\n<p style=\"font-size: 14px; font-weight: 800; color: #fff; margin: 0; font-family: monospace;\">n\u2081 = \u230aW\u2080 \/ p\u230b<\/p>\n<\/div>\n<div style=\"padding: 16px 18px;\">\n<div style=\"display: flex; flex-direction: column; gap: 8px; font-size: 13px; color: #94a3b8;\">\n<div><strong style=\"color: #c4b5fd;\">Physical origin:<\/strong> IBM mandrels are arranged in a single horizontal row across the platen width. Each mandrel requires a minimum centre-to-centre spacing equal to the neck OD plus a clearance gap to prevent mandrel interference and allow the injection cavity walls to seat between adjacent mandrels.<\/div>\n<div><strong style=\"color: #c4b5fd;\">W\u2080 (effective platen width):<\/strong> Total platen width minus edge margins (typically 2 \u00d7 35 mm = 70 mm reduction). ZQ135 total platen 1,300 mm \u2192 effective W\u2080 \u2248 1,140\u20131,160 mm after edge margins.<\/div>\n<div><strong style=\"color: #c4b5fd;\">p (mandrel pitch):<\/strong> Neck OD + 12\u201318 mm. For 28 mm neck OD: p = 28 + 15 = 43 mm. For 22 mm neck OD (10 ml dropper): p = 22 + 16 = 38 mm.<\/div>\n<div><strong style=\"color: #c4b5fd;\">Most binding for:<\/strong> Small bottles (10\u201360 ml) where neck OD is small (18\u201328 mm) and pitch is correspondingly small, allowing more positions per mm of platen width. Not usually binding for large bottles (250\u20131,000 ml) where shot weight constrains first.<\/div>\n<\/div>\n<\/div>\n<\/div>\n<div style=\"background: #08060e; border-radius: 4px; overflow: hidden;\">\n<div style=\"background: #1e3a5f; padding: 12px 16px;\">\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 2px; text-transform: uppercase; color: #93c5fd; margin: 0 0 3px;\">CONSTRAINT 2: SHOT WEIGHT<\/p>\n<p style=\"font-size: 14px; font-weight: 800; color: #fff; margin: 0; font-family: monospace;\">n\u2082 = \u230aS\u2080 \/ w\u2081\u230b<\/p>\n<\/div>\n<div style=\"padding: 16px 18px;\">\n<div style=\"display: flex; flex-direction: column; gap: 8px; font-size: 13px; color: #94a3b8;\">\n<div><strong style=\"color: #93c5fd;\">Physical origin:<\/strong> The IBM screw-and-barrel injection unit delivers a fixed maximum volume of molten resin per cycle (maximum shot weight S\u2080, in grams). This volume must be distributed across all cavities simultaneously in a single injection shot. Total injection weight = n cavities \u00d7 w\u2081 grams per cavity. This must not exceed S\u2080.<\/div>\n<div><strong style=\"color: #93c5fd;\">S\u2080 (machine max shot weight):<\/strong> From Korea Ever-Power ZQ specification \u2014 ZQ40: 190 g (40mm screw); ZQ60: 260 g (45mm) or 383 g (50mm); ZQ80: 466 g (55mm); ZQ110: 540 g (65mm); ZQ135: 650 g (70mm).<\/div>\n<div><strong style=\"color: #93c5fd;\">w\u2081 (preform weight per cavity):<\/strong> Determined by bottle design \u2014 typically: finished bottle weight \/ 0.90\u20130.95 (accounting for sprue weight). For 100 ml PP pharmaceutical tablet bottle: bottle weight ~33\u201337 g, preform weight ~35\u201340 g.<\/div>\n<div><strong style=\"color: #93c5fd;\">Most binding for:<\/strong> Large-format bottles (250\u20131,000 ml) where preform weight is high. At 1,000 ml PP daily chemical bottle (preform ~80 g), ZQ135 at 650 g accommodates n\u2082 = \u230a650\/80\u230b = 8 cavities \u2014 regardless of platen calculation.<\/div>\n<\/div>\n<\/div>\n<\/div>\n<div style=\"background: #08060e; border-radius: 4px; overflow: hidden;\">\n<div style=\"background: #065f46; padding: 12px 16px;\">\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 2px; text-transform: uppercase; color: #6ee7b7; margin: 0 0 3px;\">CONSTRAINT 3: CLAMPING FORCE<\/p>\n<p style=\"font-size: 14px; font-weight: 800; color: #fff; margin: 0; font-family: monospace;\">n\u2083 = \u230aF\u2080 \/ f\u2081\u230b<\/p>\n<\/div>\n<div style=\"padding: 16px 18px;\">\n<div style=\"display: flex; flex-direction: column; gap: 8px; font-size: 13px; color: #94a3b8;\">\n<div><strong style=\"color: #6ee7b7;\">Physical origin:<\/strong> During injection, the molten resin exerts pressure on the injection cavity walls, tending to separate the injection station mould halves. The machine&#8217;s injection clamping force (F\u2080, in kN) must exceed the total separating force from all n cavities simultaneously.<\/div>\n<div><strong style=\"color: #6ee7b7;\">f\u2081 (clamping force per cavity):<\/strong> f\u2081 = injection pressure (MPa) \u00d7 cavity projected area (mm\u00b2) \u00f7 1,000. Typical pharmaceutical IBM: injection pressure 80\u2013120 MPa; 28mm neck OD cavity projected area ~615 mm\u00b2; f\u2081 = 100 MPa \u00d7 615 mm\u00b2 \/ 1,000 = 61.5 kN per cavity.<\/div>\n<div><strong style=\"color: #6ee7b7;\">Most binding for:<\/strong> High-injection-speed PP thick-wall applications, or when n\u2081 (platen) allows many more cavities than clamping can support. At ZQ135 (1,350 kN) with f\u2081 = 62 kN per cavity: n\u2083 = \u230a1,350\/62\u230b = 21 \u2014 rarely binding since n\u2081 is typically 18\u201330 at ZQ135 for pharmaceutical formats.<\/div>\n<div><strong style=\"color: #6ee7b7;\">Usual result:<\/strong> For standard pharmaceutical IBM (PP\/HDPE, standard injection speed, 100\u2013500 ml), clamping force is rarely the binding constraint. Verify when: neck OD below 15 mm (very small cavity area \u2014 lower f\u2081, so clamping constraint relaxes); injection speed above 150 mm\/s (higher peak pressure, higher f\u2081).<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n<p><!-- SECTION 2: STEP-BY-STEP METHOD --><\/p>\n<section id=\"s2\" style=\"margin: 56px 0 0;\">\n<div style=\"display: flex; align-items: stretch; gap: 0; margin-bottom: 22px;\">\n<div style=\"width: 4px; background: linear-gradient(180deg,#6d28d9,#a78bfa); border-radius: 2px; flex-shrink: 0;\"><\/div>\n<div style=\"padding: 10px 16px; background: #fff; border: 1px solid #e2e8f0; border-left: none; flex: 1;\">\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 3px; text-transform: uppercase; color: #6d28d9; margin: 0 0 3px;\">OSA 02<\/p>\n<h2 style=\"font-size: clamp(17px,2.4vw,22px); font-weight: 800; color: #0f1e35; margin: 0; line-height: 1.2;\">Step-by-Step Cavity Count Calculation Method<\/h2>\n<\/div>\n<\/div>\n<p style=\"font-size: 16px; margin-bottom: 20px;\">Follow these five steps in order for every IBM cavity count calculation. Steps 1\u20133 calculate each constraint independently. Step 4 identifies the binding constraint. Step 5 verifies the result against the Korea Ever-Power EP-ZQ machine specification data.<\/p>\n<div style=\"display: flex; flex-direction: column; gap: 2px; margin: 0 0 22px;\">\n<div style=\"display: grid; grid-template-columns: auto 1fr; gap: 0; border: 1px solid #e2e8f0; border-radius: 4px; overflow: hidden;\">\n<div style=\"background: #6d28d9; color: #fff; padding: 16px 20px; display: flex; align-items: center; justify-content: center; min-width: 70px; font-size: 20px; font-weight: 900; flex-shrink: 0;\">1<\/div>\n<div style=\"padding: 16px 18px; background: #faf5ff;\">\n<p style=\"font-size: 14px; font-weight: bold; color: #3b1e6e; margin: 0 0 8px;\">Determine mandrel pitch (p) from neck OD specification<\/p>\n<p style=\"font-size: 13px; color: #374151; margin: 0; line-height: 1.7;\">p (mm) = Neck OD (mm) + centre-to-centre clearance gap (12\u201318 mm). Use 12 mm for standard pharmaceutical IBM mandrels (tight spacing, precision-aligned mandrel array); use 15\u201316 mm for standard cosmetic and daily chemical IBM; use 18 mm for large mandrel diameters (above 40 mm neck OD) where the mandrel body wall requires wider spacing. Confirmation: Korea Ever-Power Ansan-si mould engineering confirms pitch per bottle 3D model at quotation stage. <strong>Esimerkki:<\/strong> 28 mm neck OD, 15 mm gap \u2192 p = 43 mm. 22 mm neck OD (10 ml dropper), 16 mm gap \u2192 p = 38 mm.<\/p>\n<\/div>\n<\/div>\n<div style=\"display: grid; grid-template-columns: auto 1fr; gap: 0; border: 1px solid #e2e8f0; border-radius: 4px; overflow: hidden;\">\n<div style=\"background: #6d28d9; color: #fff; padding: 16px 20px; display: flex; align-items: center; justify-content: center; min-width: 70px; font-size: 20px; font-weight: 900; flex-shrink: 0;\">2<\/div>\n<div style=\"padding: 16px 18px; background: #fff;\">\n<p style=\"font-size: 14px; font-weight: bold; color: #0f1e35; margin: 0 0 8px;\">Calculate n\u2081 (platen width constraint)<\/p>\n<p style=\"font-size: 13px; color: #374151; margin: 0; line-height: 1.7;\">n\u2081 = \u230aW\u2080 \/ p\u230b where W\u2080 = total platen width \u2212 2 \u00d7 edge margin (35 mm each side standard). <strong>Example for ZQ135 at 10 ml dropper (p = 38 mm):<\/strong> W\u2080 = 1,300 \u2212 70 = 1,230 mm. n\u2081 = \u230a1,230 \/ 38\u230b = \u230a32.4\u230b = 32. Korea Ever-Power ZQ135 confirms 30 cavities at 10 ml (edge margin is slightly larger at 40\u201345 mm per side at full 1,300 mm platen): 1,300 \u2212 90 = 1,210 mm; \u230a1,210\/38\u230b = 31.8 \u2192 30 after mould frame structure allowance. The confirmed ZQ135 cavity count of 30 at 10 ml includes the actual mould frame structural allowance; the formula gives the upper estimate and the Korea Ever-Power specification confirms the actual achievable count.<\/p>\n<\/div>\n<\/div>\n<div style=\"display: grid; grid-template-columns: auto 1fr; gap: 0; border: 1px solid #e2e8f0; border-radius: 4px; overflow: hidden;\">\n<div style=\"background: #6d28d9; color: #fff; padding: 16px 20px; display: flex; align-items: center; justify-content: center; min-width: 70px; font-size: 20px; font-weight: 900; flex-shrink: 0;\">3<\/div>\n<div style=\"padding: 16px 18px; background: #faf5ff;\">\n<p style=\"font-size: 14px; font-weight: bold; color: #3b1e6e; margin: 0 0 8px;\">Calculate n\u2082 (shot weight constraint)<\/p>\n<p style=\"font-size: 13px; color: #374151; margin: 0; line-height: 1.7;\">n\u2082 = \u230aS\u2080 \/ w\u2081\u230b where S\u2080 = machine maximum injection weight (g) and w\u2081 = preform weight per cavity (g). <strong>Preform weight estimation:<\/strong> w\u2081 \u2248 finished bottle weight \u00d7 1.05\u20131.08 (sprue weight typically 5\u20138% of shot). Finished bottle weight = material density (g\/cm\u00b3) \u00d7 wall volume (cm\u00b3). Simpler method: use the target bottle wall weight directly (most pharmaceutical bottle specs include finished bottle weight; add 5% for sprue). <strong>Example for ZQ135 at 100 ml pharmaceutical PP bottle:<\/strong> Finished bottle weight 33 g \u2192 preform weight w\u2081 = 33 \u00d7 1.06 = 35 g. S\u2080 = 650 g. n\u2082 = \u230a650 \/ 35\u230b = \u230a18.6\u230b = 18. Korea Ever-Power ZQ135 specification confirms 18 cavities at 100 ml. \u2713<\/p>\n<\/div>\n<\/div>\n<div style=\"display: grid; grid-template-columns: auto 1fr; gap: 0; border: 1px solid #e2e8f0; border-radius: 4px; overflow: hidden;\">\n<div style=\"background: #6d28d9; color: #fff; padding: 16px 20px; display: flex; align-items: center; justify-content: center; min-width: 70px; font-size: 20px; font-weight: 900; flex-shrink: 0;\">4<\/div>\n<div style=\"padding: 16px 18px; background: #fff;\">\n<p style=\"font-size: 14px; font-weight: bold; color: #0f1e35; margin: 0 0 8px;\">Calculate n\u2083 (clamping force constraint) and find minimum<\/p>\n<p style=\"font-size: 13px; color: #374151; margin: 0; line-height: 1.7;\">n\u2083 = \u230aF\u2080 \/ f\u2081\u230b where f\u2081 = injection pressure (MPa) \u00d7 cavity neck projected area (mm\u00b2) \/ 1,000. For 28 mm neck OD: projected area = \u03c0\/4 \u00d7 28\u00b2 = 616 mm\u00b2. At 100 MPa injection pressure: f\u2081 = 100 \u00d7 616 \/ 1,000 = 61.6 kN per cavity. For ZQ135 (F\u2080 = 1,350 kN): n\u2083 = \u230a1,350 \/ 61.6\u230b = \u230a21.9\u230b = 21. Final cavity count n = min(n\u2081, n\u2082, n\u2083) = min(platen result, 18, 21) = 18 (shot weight is binding for 100 ml ZQ135). If platen gives 20 and shot weight gives 18 and clamping gives 21: n = 18 \u2014 the shot weight constraint determines the cavity count for this format.<\/p>\n<\/div>\n<\/div>\n<div style=\"display: grid; grid-template-columns: auto 1fr; gap: 0; border: 1px solid #e2e8f0; border-radius: 4px; overflow: hidden;\">\n<div style=\"background: #a78bfa; color: #fff; padding: 16px 20px; display: flex; align-items: center; justify-content: center; min-width: 70px; font-size: 20px; font-weight: 900; flex-shrink: 0;\">5<\/div>\n<div style=\"padding: 16px 18px; background: #faf5ff;\">\n<p style=\"font-size: 14px; font-weight: bold; color: #3b1e6e; margin: 0 0 8px;\">Verify against Korea Ever-Power EP-ZQ specification data<\/p>\n<p style=\"font-size: 13px; color: #374151; margin: 0; line-height: 1.7;\">Cross-check the calculated cavity count n against the Korea Ever-Power ZQ-series confirmed cavity count table (Section 04 below). Korea Ever-Power&#8217;s confirmed cavity counts incorporate actual mould frame allowances and platen edge margins from production tooling at Ansan-si \u2014 they are more accurate than the formula estimate for standard pharmaceutical and cosmetic IBM formats. If the calculated n exceeds the Korea Ever-Power confirmed count by more than 2 cavities, re-examine the edge margin allowance (W\u2080) and preform weight estimate (w\u2081). If the formula gives a lower count than the Korea Ever-Power specification, verify that the bottle weight used in the calculation matches the actual target bottle weight specification.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n<p><!-- SECTION 3: WORKED EXAMPLES --><\/p>\n<section id=\"s3\" style=\"margin: 56px 0 0;\">\n<div style=\"display: flex; align-items: stretch; gap: 0; margin-bottom: 22px;\">\n<div style=\"width: 4px; background: linear-gradient(180deg,#6d28d9,#a78bfa); border-radius: 2px; flex-shrink: 0;\"><\/div>\n<div style=\"padding: 10px 16px; background: #fff; border: 1px solid #e2e8f0; border-left: none; flex: 1;\">\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 3px; text-transform: uppercase; color: #6d28d9; margin: 0 0 3px;\">OSA 03<\/p>\n<h2 style=\"font-size: clamp(17px,2.4vw,22px); font-weight: 800; color: #0f1e35; margin: 0; line-height: 1.2;\">Five Worked Examples: 10 ml to 1,000 ml with Binding Constraint Identified<\/h2>\n<\/div>\n<\/div>\n<figure style=\"margin: 0 0 24px;\"><img decoding=\"async\" style=\"width: 100%; height: auto; border-radius: 3px; display: block; border: 1px solid #e2e8f0;\" title=\"IBM 3-Station Operating Principle \u2014 Cavity Count Constraints at Each Station\" src=\"https:\/\/isbm-blow-molding.com\/wp-content\/uploads\/2026\/07\/IBM-operating-principle.webp\" alt=\"IBM 3-station injection blow molding cavity count platen width shot weight clamping force EP-ZQ Korea Ever-Power\" \/><figcaption style=\"font-size: 12px; color: #64748b; margin-top: 8px; padding-left: 10px; border-left: 2px solid #6d28d9;\">Korea Ever-Power EP-ZQ 3-station IBM operating principle showing the three constraint points: Station 1 (Injection) \u2014 applies both the clamping force constraint (F\u2080 must hold all n cavities against injection pressure) and shot weight constraint (S\u2080 must fill all n cavities simultaneously); Station 2 (Blow) \u2014 no constraint on cavity count from blow station (blow pressure is applied after injection mould opens); Station 3 (Stripping) \u2014 no constraint on cavity count from strip station. All three constraints from Station 1 must be satisfied simultaneously for the cavity count to be physically achievable. Source: Korea Ever-Power, Ansan-si, August 2026.<\/figcaption><\/figure>\n<div style=\"background: #08060e; border-radius: 4px; padding: 18px 22px; border-top: 3px solid #6d28d9; margin: 0 0 22px;\">\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 3px; text-transform: uppercase; color: #6d28d9; margin: 0 0 14px;\">FIVE WORKED EXAMPLES \u00b7 IBM CAVITY COUNT CALCULATION \u00b7 EP-ZQ SERIES<\/p>\n<div style=\"overflow-x: auto;\">\n<table style=\"width: 100%; border-collapse: collapse; font-size: 12px; min-width: 640px;\">\n<thead>\n<tr style=\"background: #1e0a40;\">\n<th style=\"color: #c4b5fd; padding: 10px 10px; text-align: left; border-right: 1px solid #08060e;\">MUOTO<\/th>\n<th style=\"color: #c4b5fd; padding: 10px 8px; text-align: center; border-right: 1px solid #08060e;\">Neck OD \/ Pitch<\/th>\n<th style=\"color: #c4b5fd; padding: 10px 8px; text-align: center; border-right: 1px solid #08060e;\">Preform Wt (g)<\/th>\n<th style=\"color: #c4b5fd; padding: 10px 8px; text-align: center; border-right: 1px solid #08060e;\">ZQ-malli<\/th>\n<th style=\"color: #c4b5fd; padding: 10px 8px; text-align: center; border-right: 1px solid #08060e;\">n\u2081 Platen<\/th>\n<th style=\"color: #c4b5fd; padding: 10px 8px; text-align: center; border-right: 1px solid #08060e;\">n\u2082 Shot Wt<\/th>\n<th style=\"color: #c4b5fd; padding: 10px 8px; text-align: center; border-right: 1px solid #08060e;\">n\u2083 Clamp<\/th>\n<th style=\"color: #c4b5fd; padding: 10px 8px; text-align: center; border-right: 1px solid #08060e;\">Binding<\/th>\n<th style=\"color: #a78bfa; padding: 10px 8px; text-align: center;\">Final n<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr style=\"background: #08060e;\">\n<td style=\"padding: 9px 10px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; font-weight: bold; color: #c4b5fd;\">10 ml PCTG dropper (K-beauty)<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #e2e8f0;\">22mm OD \/ 38mm<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #e2e8f0;\">4.5 g<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #e2e8f0; font-weight: bold;\">ZQ135<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #94a3b8;\">\u230a1,210\/38\u230b=31<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #94a3b8;\">\u230a650\/4.5\u230b=144<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #94a3b8;\">\u230a1350\/38\u230b=35<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; font-weight: bold; color: #a78bfa;\">PLATEN<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; text-align: center; font-size: 18px; font-weight: 900; color: #a78bfa;\">30*<\/td>\n<\/tr>\n<tr style=\"background: #08060e;\">\n<td style=\"padding: 9px 10px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; font-weight: bold; color: #c4b5fd;\">30 ml PP oral liquid syrup<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #e2e8f0;\">24mm OD \/ 40mm<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #e2e8f0;\">8 g<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #e2e8f0; font-weight: bold;\">ZQ110<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #94a3b8;\">\u230a1,030\/40\u230b=25<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #94a3b8;\">\u230a540\/8\u230b=67<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #94a3b8;\">\u230a1100\/45\u230b=24<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; font-weight: bold; color: #a78bfa;\">CLAMP\/PLATEN<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; text-align: center; font-size: 18px; font-weight: 900; color: #a78bfa;\">22\u2020<\/td>\n<\/tr>\n<tr style=\"background: #08060e;\">\n<td style=\"padding: 9px 10px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; font-weight: bold; color: #c4b5fd;\">100 ml PP oral solid tablet<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #e2e8f0;\">28mm OD \/ 43mm<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #e2e8f0;\">35 g<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #e2e8f0; font-weight: bold;\">ZQ135<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #94a3b8;\">\u230a1,210\/43\u230b=28<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; font-weight: bold; color: #f87171;\">\u230a650\/35\u230b=18<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #94a3b8;\">\u230a1350\/62\u230b=21<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; font-weight: bold; color: #f87171;\">SHOT WT<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; text-align: center; font-size: 18px; font-weight: 900; color: #a78bfa;\">18<\/td>\n<\/tr>\n<tr style=\"background: #08060e;\">\n<td style=\"padding: 9px 10px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; font-weight: bold; color: #c4b5fd;\">500 ml PP shampoo (daily chem.)<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #e2e8f0;\">28mm OD \/ 43mm<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #e2e8f0;\">60 g<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #e2e8f0; font-weight: bold;\">ZQ135<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #94a3b8;\">\u230a1,210\/43\u230b=28<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; font-weight: bold; color: #f87171;\">\u230a650\/60\u230b=10<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #94a3b8;\">\u230a1350\/62\u230b=21<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; font-weight: bold; color: #f87171;\">SHOT WT<\/td>\n<td style=\"padding: 9px 8px; border-bottom: 1px solid #1e0a40; text-align: center; font-size: 18px; font-weight: 900; color: #a78bfa;\">10<\/td>\n<\/tr>\n<tr style=\"background: #08060e;\">\n<td style=\"padding: 9px 10px; border-right: 1px solid #1e0a40; font-weight: bold; color: #c4b5fd;\">1,000 ml PP sports hydration<\/td>\n<td style=\"padding: 9px 8px; border-right: 1px solid #1e0a40; text-align: center; color: #e2e8f0;\">38mm OD \/ 56mm<\/td>\n<td style=\"padding: 9px 8px; border-right: 1px solid #1e0a40; text-align: center; color: #e2e8f0;\">80 g<\/td>\n<td style=\"padding: 9px 8px; border-right: 1px solid #1e0a40; text-align: center; color: #e2e8f0; font-weight: bold;\">ZQ135<\/td>\n<td style=\"padding: 9px 8px; border-right: 1px solid #1e0a40; text-align: center; color: #94a3b8;\">\u230a1,210\/56\u230b=21<\/td>\n<td style=\"padding: 9px 8px; border-right: 1px solid #1e0a40; text-align: center; font-weight: bold; color: #f87171;\">\u230a650\/80\u230b=8<\/td>\n<td style=\"padding: 9px 8px; border-right: 1px solid #1e0a40; text-align: center; color: #94a3b8;\">\u230a1350\/84\u230b=16<\/td>\n<td style=\"padding: 9px 8px; border-right: 1px solid #1e0a40; text-align: center; font-weight: bold; color: #f87171;\">SHOT WT<\/td>\n<td style=\"padding: 9px 8px; text-align: center; font-size: 18px; font-weight: 900; color: #a78bfa;\">8<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<p style=\"font-size: 12px; color: #6d28d9; margin: 10px 0 0;\">* ZQ135 at 10ml: platen formula gives 31; Korea Ever-Power confirmed specification is 30 \u2014 1 fewer due to actual mould frame structural allowance at full platen width. \u2020 ZQ110 at 30ml: Korea Ever-Power confirmed specification is 22 (consistent with both platen and clamping at this format). f\u2081 values: 10ml neck 22mm projected area 380mm\u00b2 \u00d7 100MPa\/1000 = 38kN; 30ml neck 24mm = 45kN; 100\/500ml neck 28mm = 62kN; 1000ml neck 38mm = 113mm\u00b2 \u00d7 100MPa \u00f7 1000 = 113 kN \u2192 wait: f\u2081 = 100 \u00d7 \u03c0\/4 \u00d7 38\u00b2 \/1000 = 100 \u00d7 1134\/1000 = 113 kN; n\u2083 = \u230a1350\/113\u230b = 11; shot weight binds first at 8. Source: Korea Ever-Power EP-ZQ specification data, Ansan-si, August 2026.<\/p>\n<\/div>\n<\/section>\n<p><!-- SECTION 4: FULL REFERENCE TABLE --><\/p>\n<section id=\"s4\" style=\"margin: 56px 0 0;\">\n<div style=\"display: flex; align-items: stretch; gap: 0; margin-bottom: 22px;\">\n<div style=\"width: 4px; background: linear-gradient(180deg,#6d28d9,#a78bfa); border-radius: 2px; flex-shrink: 0;\"><\/div>\n<div style=\"padding: 10px 16px; background: #fff; border: 1px solid #e2e8f0; border-left: none; flex: 1;\">\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 3px; text-transform: uppercase; color: #6d28d9; margin: 0 0 3px;\">OSA 04<\/p>\n<h2 style=\"font-size: clamp(17px,2.4vw,22px); font-weight: 800; color: #0f1e35; margin: 0; line-height: 1.2;\">EP-ZQ Full Series Cavity Count Reference Table \u2014 Korea Ever-Power Confirmed Data<\/h2>\n<\/div>\n<\/div>\n<p style=\"font-size: 16px; margin-bottom: 20px;\">All cavity counts below are confirmed from Korea Ever-Power ZQ-series product specification data (Ansan-si, August 2026). These values incorporate actual mould frame structural allowances, mandrel pitch spacing from production tooling, and are verified against shot weight and clamping constraints for each format. Use these values directly for production planning; use the formula in Section 02 for non-standard formats not listed below.<\/p>\n<div style=\"overflow-x: auto; margin: 0 0 10px;\">\n<table style=\"width: 100%; border-collapse: collapse; font-size: 13px; min-width: 560px;\">\n<thead>\n<tr style=\"background: #1e0a40;\">\n<th style=\"color: #c4b5fd; padding: 11px 12px; text-align: center; border-right: 1px solid #08060e;\">PULLON TILAVUUS<\/th>\n<th style=\"color: #a78bfa; padding: 11px 10px; text-align: center; border-right: 1px solid #08060e; background: #3b1e6e;\">ZQ40<br \/>\n<span style=\"font-weight: normal; color: #8b5cf6; font-size: 11px;\">400kN \/ 190\u2013260g<\/span><\/th>\n<th style=\"color: #a78bfa; padding: 11px 10px; text-align: center; border-right: 1px solid #08060e; background: #3b1e6e;\">ZQ60<br \/>\n<span style=\"font-weight: normal; color: #8b5cf6; font-size: 11px;\">600kN \/ 260\u2013383g<\/span><\/th>\n<th style=\"color: #a78bfa; padding: 11px 10px; text-align: center; border-right: 1px solid #08060e; background: #3b1e6e;\">ZQ80<br \/>\n<span style=\"font-weight: normal; color: #8b5cf6; font-size: 11px;\">800kN \/ 466g<\/span><\/th>\n<th style=\"color: #a78bfa; padding: 11px 10px; text-align: center; border-right: 1px solid #08060e; background: #3b1e6e;\">ZQ110<br \/>\n<span style=\"font-weight: normal; color: #8b5cf6; font-size: 11px;\">1,100kN \/ 540g<\/span><\/th>\n<th style=\"color: #c4b5fd; padding: 11px 10px; text-align: center; background: #4c1d95;\">ZQ135<br \/>\n<span style=\"font-weight: normal; color: #a78bfa; font-size: 11px;\">1,350kN \/ 650g<\/span><\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr style=\"background: #fff;\">\n<td style=\"padding: 10px 12px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-weight: bold; color: #6d28d9; text-align: center;\">10 ml<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">9<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">14<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">20<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">24<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #7c3aed; background: #faf5ff;\">30<\/td>\n<\/tr>\n<tr style=\"background: #f8fafc;\">\n<td style=\"padding: 10px 12px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-weight: bold; color: #6d28d9; text-align: center;\">30 ml<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">8<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">12<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">18<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">22<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #7c3aed; background: #faf5ff;\">26<\/td>\n<\/tr>\n<tr style=\"background: #fff;\">\n<td style=\"padding: 10px 12px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-weight: bold; color: #6d28d9; text-align: center;\">60 ml<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">6<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">10<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">14<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">18<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #7c3aed; background: #faf5ff;\">22<\/td>\n<\/tr>\n<tr style=\"background: #f8fafc;\">\n<td style=\"padding: 10px 12px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-weight: bold; color: #6d28d9; text-align: center;\">100 ml<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">4<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">8<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">12<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">14<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #7c3aed; background: #faf5ff;\">18<\/td>\n<\/tr>\n<tr style=\"background: #fff;\">\n<td style=\"padding: 10px 12px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-weight: bold; color: #6d28d9; text-align: center;\">250 ml<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">3<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">5<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">8<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">10<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #7c3aed; background: #faf5ff;\">14<\/td>\n<\/tr>\n<tr style=\"background: #f8fafc;\">\n<td style=\"padding: 10px 12px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; font-weight: bold; color: #6d28d9; text-align: center;\">500 ml<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">2<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">3<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">5\u20136<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">8<\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #7c3aed; background: #faf5ff;\">10<\/td>\n<\/tr>\n<tr style=\"background: #fff;\">\n<td style=\"padding: 10px 12px; border-right: 1px solid #e2e8f0; font-weight: bold; color: #6d28d9; text-align: center;\">1 000 ml<\/td>\n<td style=\"padding: 10px; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">1<\/td>\n<td style=\"padding: 10px; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">2<\/td>\n<td style=\"padding: 10px; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">3\u20134<\/td>\n<td style=\"padding: 10px; border-right: 1px solid #e2e8f0; text-align: center; font-size: 22px; font-weight: 900; color: #6d28d9;\">6<\/td>\n<td style=\"padding: 10px; text-align: center; font-size: 22px; font-weight: 900; color: #7c3aed; background: #faf5ff;\">8<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<p style=\"font-size: 13px; color: #6b7280; margin: 6px 0 20px;\">Source: Korea Ever-Power ZQ-series product specification data, Ansan-si, August 2026. Values are maximum achievable cavity counts at standard pharmaceutical PP\/HDPE bottle preform weights. Cavity count for non-standard bottle weights (heavier wall, special geometry) must be calculated using the formula in Section 02. ZQ80 500ml and 1000ml shown as a range reflecting bottle wall weight variation (5\u20136 cavities at 500ml and 3\u20134 cavities at 1000ml depend on specific bottle weight between 65\u201380g).<\/p>\n<\/section>\n<p><!-- SECTION 5: ERRORS --><\/p>\n<section id=\"s5\" style=\"margin: 56px 0 0;\">\n<div style=\"display: flex; align-items: stretch; gap: 0; margin-bottom: 22px;\">\n<div style=\"width: 4px; background: linear-gradient(180deg,#6d28d9,#a78bfa); border-radius: 2px; flex-shrink: 0;\"><\/div>\n<div style=\"padding: 10px 16px; background: #fff; border: 1px solid #e2e8f0; border-left: none; flex: 1;\">\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 3px; text-transform: uppercase; color: #6d28d9; margin: 0 0 3px;\">OSA 05<\/p>\n<h2 style=\"font-size: clamp(17px,2.4vw,22px); font-weight: 800; color: #0f1e35; margin: 0; line-height: 1.2;\">Five Costly Cavity Count Calculation Errors in Pharmaceutical IBM Procurement<\/h2>\n<\/div>\n<\/div>\n<div style=\"display: flex; flex-direction: column; gap: 12px; margin: 0 0 22px;\">\n<div style=\"display: grid; grid-template-columns: auto 1fr; gap: 0; border: 1px solid #fecaca; border-radius: 4px; overflow: hidden;\">\n<div style=\"background: #dc2626; color: #fff; padding: 16px 18px; display: flex; align-items: center; justify-content: center; min-width: 64px; font-size: 22px; font-weight: 900; flex-shrink: 0;\">\u26a0 1<\/div>\n<div style=\"padding: 16px 18px; background: #fff;\">\n<p style=\"font-size: 14px; font-weight: bold; color: #dc2626; margin: 0 0 6px;\">Calculating only the platen constraint and ordering tooling for a shot-weight-impossible cavity count<\/p>\n<p style=\"font-size: 13px; color: #374151; margin: 0; line-height: 1.7;\">The most common and costly error. Example: 500 ml PP shampoo bottle on ZQ135. Platen calculation: \u230a1,210\/43\u230b = 28 cavities. Shot weight calculation: \u230a650\/60\u230b = 10 cavities. A procurement team that orders a 14-cavity mould for 500 ml bottles on ZQ135 receives a mould that requires 14 \u00d7 60 g = 840 g total shot \u2014 29% above ZQ135&#8217;s 650 g maximum. The mould cannot run at 14 cavities on ZQ135. Retrofit cost: either reduce the mould to 10 active cavities (wasting 4 cavity positions), or upgrade to a larger machine (not available in ZQ series for this format). Prevention: always calculate n\u2082 before ordering tooling for bottles above 100 ml.<\/p>\n<\/div>\n<\/div>\n<div style=\"display: grid; grid-template-columns: auto 1fr; gap: 0; border: 1px solid #fecaca; border-radius: 4px; overflow: hidden; background: #f8fafc;\">\n<div style=\"background: #dc2626; color: #fff; padding: 16px 18px; display: flex; align-items: center; justify-content: center; min-width: 64px; font-size: 22px; font-weight: 900; flex-shrink: 0;\">\u26a0 2<\/div>\n<div style=\"padding: 16px 18px; background: #f8fafc;\">\n<p style=\"font-size: 14px; font-weight: bold; color: #dc2626; margin: 0 0 6px;\">Using finished bottle weight instead of preform weight in the shot weight constraint<\/p>\n<p style=\"font-size: 13px; color: #374151; margin: 0; line-height: 1.7;\">Preform weight is finished bottle weight plus sprue weight (5\u20138% of shot for standard pharmaceutical IBM gates). Example: 100 ml PP tablet bottle finished weight 33 g. Using 33 g directly: n\u2082 = \u230a650\/33\u230b = 19 cavities. Correct preform weight 35 g (33 \u00d7 1.06): n\u2082 = \u230a650\/35\u230b = 18 cavities. The error produces one extra cavity that exceeds shot weight when the sprue is included \u2014 causing short-shot at cavity 19 at commercial production speed. Korea Ever-Power confirms that n\u2082 = 18 at 100 ml on ZQ135 is the correct value including sprue allowance.<\/p>\n<\/div>\n<\/div>\n<div style=\"display: grid; grid-template-columns: auto 1fr; gap: 0; border: 1px solid #fecaca; border-radius: 4px; overflow: hidden;\">\n<div style=\"background: #dc2626; color: #fff; padding: 16px 18px; display: flex; align-items: center; justify-content: center; min-width: 64px; font-size: 22px; font-weight: 900; flex-shrink: 0;\">\u26a0 3<\/div>\n<div style=\"padding: 16px 18px; background: #fff;\">\n<p style=\"font-size: 14px; font-weight: bold; color: #dc2626; margin: 0 0 6px;\">Assuming cavity count scales linearly with platen size across machine models<\/p>\n<p style=\"font-size: 13px; color: #374151; margin: 0; line-height: 1.7;\">ZQ110 platen is 1,100 mm (1.0\u00d7 ZQ135&#8217;s 1,300 mm \u00d7 0.85). But ZQ110 shot weight is 540 g versus ZQ135&#8217;s 650 g (0.83\u00d7). At 100 ml PP pharmaceutical (35 g preform): ZQ110 n\u2082 = \u230a540\/35\u230b = 15; ZQ135 n\u2082 = 18 (1.2\u00d7 more). At 10 ml PCTG dropper (4.5 g preform): ZQ110 n\u2081 = \u230a1,030\/38\u230b = 27; ZQ135 n\u2081 = \u230a1,210\/38\u230b = 31 (1.15\u00d7 more \u2014 but actual is 24 vs 30). Cavity count does not scale linearly across models because both platen and shot weight constraints are active simultaneously \u2014 whichever grows more slowly between models becomes the binding constraint and limits the cavity count gain.<\/p>\n<\/div>\n<\/div>\n<div style=\"display: grid; grid-template-columns: auto 1fr; gap: 0; border: 1px solid #fecaca; border-radius: 4px; overflow: hidden; background: #f8fafc;\">\n<div style=\"background: #dc2626; color: #fff; padding: 16px 18px; display: flex; align-items: center; justify-content: center; min-width: 64px; font-size: 22px; font-weight: 900; flex-shrink: 0;\">\u26a0 4<\/div>\n<div style=\"padding: 16px 18px; background: #f8fafc;\">\n<p style=\"font-size: 14px; font-weight: bold; color: #dc2626; margin: 0 0 6px;\">Specifying dual-row mandrel layout to circumvent the platen width constraint<\/p>\n<p style=\"font-size: 13px; color: #374151; margin: 0; line-height: 1.7;\">Some procurement teams, having calculated n\u2081 from the platen width, propose dual-row mandrel layouts (two rows of mandrels on the platen, offset, to double cavity count from the same platen width). Dual-row IBM mandrel tooling is not standard practice and has significant limitations: (a) the 3-station rotary index mechanism is designed for a single row of mandrels \u2014 dual-row requires a non-standard rotary table that increases mandrel indexing inertia and angular positioning error; (b) dual-row mould tooling cost is 2.5\u20133.5\u00d7 standard single-row tooling; (c) cavity-to-cavity temperature uniformity across two rows is significantly more difficult to achieve, increasing wall thickness variation and haze variation for PCTG. Korea Ever-Power does not recommend dual-row mandrel IBM for standard pharmaceutical or cosmetic programmes. Select a larger ZQ model if platen width limits single-row cavity count for the application.<\/p>\n<\/div>\n<\/div>\n<div style=\"display: grid; grid-template-columns: auto 1fr; gap: 0; border: 1px solid #fecaca; border-radius: 4px; overflow: hidden;\">\n<div style=\"background: #dc2626; color: #fff; padding: 16px 18px; display: flex; align-items: center; justify-content: center; min-width: 64px; font-size: 22px; font-weight: 900; flex-shrink: 0;\">\u26a0 5<\/div>\n<div style=\"padding: 16px 18px; background: #fff;\">\n<p style=\"font-size: 14px; font-weight: bold; color: #dc2626; margin: 0 0 6px;\">Selecting machine model based on cavity count alone without checking machine height for the facility<\/p>\n<p style=\"font-size: 13px; color: #374151; margin: 0; line-height: 1.7;\">ZQ135 at 18 cavities \/ 100 ml is the highest-output pharmaceutical IBM machine on the market \u2014 but it is 2.4 m tall and requires a minimum 3.0 m ceiling clearance (plus 0.5 m service overhead = 3.5 m total for preferred access). Pharmaceutical procurement teams selecting ZQ135 for a Korean GMP cleanroom with 2.7 m ceiling find that ZQ135 (2.4 m) leaves only 0.3 m overhead \u2014 below the 0.5 m minimum service standard. The correct alternative is ZQ110 (2.2 m, 14 cavities at 100 ml, fits 2.7 m ceiling with 0.5 m overhead exactly). Cavity count optimisation must always be evaluated alongside machine height for the target facility. The full machine height vs ceiling height compatibility matrix is in the <a style=\"color: #6d28d9; font-weight: 600;\" href=\"https:\/\/isbm-blow-molding.com\/fi\/product-category\/injection-blow-molding-machine\/\">EP-ZQ-sarja<\/a> product pages.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n<p><!-- SECTION 6: OUTPUT MODEL --><\/p>\n<section id=\"s6\" style=\"margin: 56px 0 0;\">\n<div style=\"display: flex; align-items: stretch; gap: 0; margin-bottom: 22px;\">\n<div style=\"width: 4px; background: linear-gradient(180deg,#6d28d9,#a78bfa); border-radius: 2px; flex-shrink: 0;\"><\/div>\n<div style=\"padding: 10px 16px; background: #fff; border: 1px solid #e2e8f0; border-left: none; flex: 1;\">\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 3px; text-transform: uppercase; color: #6d28d9; margin: 0 0 3px;\">OSA 06<\/p>\n<h2 style=\"font-size: clamp(17px,2.4vw,22px); font-weight: 800; color: #0f1e35; margin: 0; line-height: 1.2;\">Cavity Count vs Annual Output: Production Planning Model<\/h2>\n<\/div>\n<\/div>\n<p style=\"font-size: 16px; margin-bottom: 20px;\">Once cavity count n is established, annual output is calculated from cycle time, operating hours and mechanical efficiency. This model converts IBM cavity count into annual production volume for procurement justification and facility planning.<\/p>\n<div style=\"background: #08060e; border-radius: 4px; padding: 18px 22px; border-top: 3px solid #a78bfa; margin: 0 0 22px;\">\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 3px; text-transform: uppercase; color: #a78bfa; margin: 0 0 14px;\">ANNUAL OUTPUT FORMULA \u00b7 IBM PRODUCTION PLANNING MODEL<\/p>\n<div style=\"background: #1e0a40; border-radius: 4px; padding: 16px 18px; margin: 0 0 16px; font-family: monospace; font-size: 14px; color: #c4b5fd; line-height: 2.0;\">Annual output (bottles\/year) = n \u00d7 (3,600 \/ t\u2083) \u00d7 H\u2080 \u00d7 \u03b7<br \/>\n<span style=\"font-size: 12px; color: #8b5cf6; font-style: italic;\">where:<\/span><br \/>\n<span style=\"font-size: 12px; color: #94a3b8;\">n = cavity count (bottles per cycle)<\/span><br \/>\n<span style=\"font-size: 12px; color: #94a3b8;\">t\u2083 = total cycle time (seconds) = dry cycle time + cooling extension (typically: 3.5s dry + 1.5\u20133.5s cooling = 5\u20137s total at 100ml format)<\/span><br \/>\n<span style=\"font-size: 12px; color: #94a3b8;\">H\u2080 = annual operating hours = shifts\/day \u00d7 hours\/shift \u00d7 production days\/year<\/span><br \/>\n<span style=\"font-size: 12px; color: #94a3b8;\">\u03b7 = mechanical efficiency factor (0.88\u20130.93 for IBM at 3-shift pharmaceutical production)<\/span><\/div>\n<div style=\"overflow-x: auto;\">\n<table style=\"width: 100%; border-collapse: collapse; font-size: 12px; min-width: 520px;\">\n<thead>\n<tr style=\"background: #1e0a40;\">\n<th style=\"color: #c4b5fd; padding: 9px 10px; text-align: left; border-right: 1px solid #08060e;\">MUOTO<\/th>\n<th style=\"color: #c4b5fd; padding: 9px 8px; text-align: center; border-right: 1px solid #08060e;\">ZQ-malli<\/th>\n<th style=\"color: #c4b5fd; padding: 9px 8px; text-align: center; border-right: 1px solid #08060e;\">Cavities (n)<\/th>\n<th style=\"color: #c4b5fd; padding: 9px 8px; text-align: center; border-right: 1px solid #08060e;\">Cycle (s)<\/th>\n<th style=\"color: #c4b5fd; padding: 9px 8px; text-align: center; border-right: 1px solid #08060e;\">Bottles\/hr<\/th>\n<th style=\"color: #c4b5fd; padding: 9px 8px; text-align: center; border-right: 1px solid #08060e;\">Bottles\/day (3 shifts)<\/th>\n<th style=\"color: #a78bfa; padding: 9px 8px; text-align: center;\">Annual (330 days)<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr style=\"background: #08060e;\">\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; color: #e2e8f0;\">10ml PCTG dropper<\/td>\n<td style=\"padding: 8px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #c4b5fd; font-weight: bold;\">ZQ135<\/td>\n<td style=\"padding: 8px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; font-weight: bold; color: #a78bfa;\">30<\/td>\n<td style=\"padding: 8px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #94a3b8;\">5.0 s<\/td>\n<td style=\"padding: 8px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #e2e8f0; font-weight: bold;\">~19,700<\/td>\n<td style=\"padding: 8px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #e2e8f0;\">~1,300,000<\/td>\n<td style=\"padding: 8px 8px; border-bottom: 1px solid #1e0a40; text-align: center; font-weight: bold; color: #a78bfa;\">~428M<\/td>\n<\/tr>\n<tr style=\"background: #08060e;\">\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; color: #e2e8f0;\">100ml PP oral solid<\/td>\n<td style=\"padding: 8px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #c4b5fd; font-weight: bold;\">ZQ135<\/td>\n<td style=\"padding: 8px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; font-weight: bold; color: #a78bfa;\">18<\/td>\n<td style=\"padding: 8px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #94a3b8;\">5.5 s<\/td>\n<td style=\"padding: 8px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #e2e8f0; font-weight: bold;\">~10,800<\/td>\n<td style=\"padding: 8px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #e2e8f0;\">~714,000<\/td>\n<td style=\"padding: 8px 8px; border-bottom: 1px solid #1e0a40; text-align: center; font-weight: bold; color: #a78bfa;\">~193M<\/td>\n<\/tr>\n<tr style=\"background: #08060e;\">\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; color: #e2e8f0;\">100ml PP oral solid<\/td>\n<td style=\"padding: 8px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #c4b5fd; font-weight: bold;\">ZQ110<\/td>\n<td style=\"padding: 8px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; font-weight: bold; color: #a78bfa;\">14<\/td>\n<td style=\"padding: 8px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #94a3b8;\">5.5 s<\/td>\n<td style=\"padding: 8px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #e2e8f0; font-weight: bold;\">~8,400<\/td>\n<td style=\"padding: 8px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #e2e8f0;\">~556,000<\/td>\n<td style=\"padding: 8px 8px; border-bottom: 1px solid #1e0a40; text-align: center; font-weight: bold; color: #a78bfa;\">~150M<\/td>\n<\/tr>\n<tr style=\"background: #08060e;\">\n<td style=\"padding: 8px 10px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; color: #e2e8f0;\">500ml PP shampoo<\/td>\n<td style=\"padding: 8px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #c4b5fd; font-weight: bold;\">ZQ135<\/td>\n<td style=\"padding: 8px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; font-weight: bold; color: #a78bfa;\">10<\/td>\n<td style=\"padding: 8px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #94a3b8;\">6.5 s<\/td>\n<td style=\"padding: 8px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #e2e8f0; font-weight: bold;\">~5,100<\/td>\n<td style=\"padding: 8px 8px; border-bottom: 1px solid #1e0a40; border-right: 1px solid #1e0a40; text-align: center; color: #e2e8f0;\">~337,000<\/td>\n<td style=\"padding: 8px 8px; border-bottom: 1px solid #1e0a40; text-align: center; font-weight: bold; color: #a78bfa;\">~91M<\/td>\n<\/tr>\n<tr style=\"background: #08060e;\">\n<td style=\"padding: 8px 10px; border-right: 1px solid #1e0a40; color: #e2e8f0;\">1,000ml PP sports<\/td>\n<td style=\"padding: 8px 8px; border-right: 1px solid #1e0a40; text-align: center; color: #c4b5fd; font-weight: bold;\">ZQ135<\/td>\n<td style=\"padding: 8px 8px; border-right: 1px solid #1e0a40; text-align: center; font-weight: bold; color: #a78bfa;\">8<\/td>\n<td style=\"padding: 8px 8px; border-right: 1px solid #1e0a40; text-align: center; color: #94a3b8;\">7.5 s<\/td>\n<td style=\"padding: 8px 8px; border-right: 1px solid #1e0a40; text-align: center; color: #e2e8f0; font-weight: bold;\">~3,500<\/td>\n<td style=\"padding: 8px 8px; border-right: 1px solid #1e0a40; text-align: center; color: #e2e8f0;\">~231,000<\/td>\n<td style=\"padding: 8px 8px; text-align: center; font-weight: bold; color: #a78bfa;\">~63M<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<p style=\"font-size: 12px; color: #6d28d9; margin: 10px 0 0;\">Annual output = n \u00d7 (3,600\/t\u2083) \u00d7 22.5h\/shift \u00d7 3 shifts\/day \u00d7 330 days\/year \u00d7 0.90 efficiency. Source: Korea Ever-Power ZQ-series specification and production data, Ansan-si, August 2026.<\/p>\n<\/div>\n<figure style=\"margin: 0 0 24px;\"><img decoding=\"async\" style=\"width: 100%; height: auto; border-radius: 3px; display: block; border: 1px solid #e2e8f0;\" title=\"Korea Ever-Power EP-ZQ IBM Production Line \u2014 Cavity Count and Annual Output\" src=\"https:\/\/isbm-blow-molding.com\/wp-content\/uploads\/2026\/07\/IBM-PRODUCTION-LINE-COMPONENTS.webp\" alt=\"Korea Ever-Power EP-ZQ IBM production line cavity count output pharmaceutical cosmetic daily chemical ZQ135 ZQ110 ZQ80\" \/><figcaption style=\"font-size: 12px; color: #64748b; margin-top: 8px; padding-left: 10px; border-left: 2px solid #6d28d9;\">Korea Ever-Power EP-ZQ IBM production line at Ansan-si \u2014 ZQ135 running 18-cavity 100 ml PP pharmaceutical oral solid production (28\/410 CRC neck, PP HPP LG Chem HP250J, 35 g preform, 5.5 s total cycle, inline weight check, 193 million bottles per year per machine at 3-shift 330-day operation). The cavity count (18) at this format is determined by the shot weight constraint (n\u2082 = \u230a650\/35\u230b = 18) \u2014 not the platen width constraint (n\u2081 = 28 at 100 ml ZQ135 platen). Identifying which constraint is binding before ordering tooling is the key difference between correct and costly IBM cavity count specification. Source: Korea Ever-Power, Ansan-si, August 2026.<\/figcaption><\/figure>\n<\/section>\n<p><!-- FAQ --><\/p>\n<section style=\"margin: 64px 0 0;\">\n<div style=\"display: flex; align-items: stretch; gap: 0; margin-bottom: 24px;\">\n<div style=\"width: 4px; background: linear-gradient(180deg,#6d28d9,#a78bfa); border-radius: 2px; flex-shrink: 0;\"><\/div>\n<div style=\"padding: 10px 16px; background: #08060e; border-left: none; flex: 1;\">\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 3px; text-transform: uppercase; color: #6d28d9; margin: 0 0 3px;\">TEKNIIKAN UKK<\/p>\n<h2 id=\"faq\" style=\"font-size: clamp(17px,2.4vw,22px); font-weight: 800; color: #fff; margin: 0; line-height: 1.2;\">Onteloiden laskennan suunnitteluun liittyvi\u00e4 kysymyksi\u00e4<\/h2>\n<\/div>\n<\/div>\n<div style=\"display: flex; flex-direction: column; gap: 2px;\">\n<div style=\"border: 1px solid #e2e8f0; border-radius: 4px 4px 0 0; overflow: hidden; margin-bottom: 2px;\">\n<div style=\"background: #3b1e6e; padding: 13px 18px; display: flex; align-items: center; gap: 10px;\"><span style=\"background: #6d28d9; color: #fff; font-size: 10px; font-weight: 800; padding: 2px 8px; border-radius: 2px; flex-shrink: 0;\">Kysymys 01<\/span><\/p>\n<p style=\"font-size: 14px; font-weight: bold; color: #fff; margin: 0; line-height: 1.3;\">Why does Korea Ever-Power confirm 30 cavities at 10ml on ZQ135 when the formula gives 31\u201332?<\/p>\n<\/div>\n<div style=\"padding: 18px 20px; background: #fff;\">\n<p style=\"font-size: 15px; color: #374151; margin: 0; line-height: 1.75;\">The formula n\u2081 = \u230aW\u2080\/p\u230b gives an upper estimate based on a geometric calculation of mandrel positions within the effective platen width. The formula uses W\u2080 = total platen width \u2212 estimated edge margin (typically assumed 70 mm total = 35 mm per side). The Korea Ever-Power confirmed cavity count of 30 at 10 ml for ZQ135 incorporates the actual mould frame structural allowance, which for the 1,300 mm platen at full-width 30-cavity mandrel array requires slightly more edge margin than the formula assumes \u2014 approximately 45 mm per side (90 mm total), giving effective W\u2080 = 1,300 \u2212 90 = 1,210 mm, and n\u2081 = \u230a1,210\/38\u230b = 31.8, which rounds down to 30 after the actual mould frame structure allowance within the 1,210 mm effective width. The Korea Ever-Power specification is the authoritative reference; the formula gives the upper theoretical estimate. Use the formula for non-standard formats; use the Korea Ever-Power specification table for standard formats.<\/p>\n<\/div>\n<\/div>\n<div style=\"border: 1px solid #e2e8f0; overflow: hidden; margin-bottom: 2px;\">\n<div style=\"background: #3b1e6e; padding: 13px 18px; display: flex; align-items: center; gap: 10px;\"><span style=\"background: #6d28d9; color: #fff; font-size: 10px; font-weight: 800; padding: 2px 8px; border-radius: 2px; flex-shrink: 0;\">Kysymys 02<\/span><\/p>\n<p style=\"font-size: 14px; font-weight: bold; color: #fff; margin: 0; line-height: 1.3;\">How is mandrel pitch determined for a non-standard bottle with a neck OD between standard pharmaceutical sizes?<\/p>\n<\/div>\n<div style=\"padding: 18px 20px; background: #fff;\">\n<p style=\"font-size: 15px; color: #374151; margin: 0; line-height: 1.75;\">Mandrel pitch p = neck OD + centre-to-centre clearance gap. The clearance gap is determined by the mandrel body diameter at the injection station \u2014 the mandrel body (between the neck area and the base) has a slightly larger diameter than the neck OD to provide core support during injection. The clearance gap must accommodate: (a) the injection cavity wall thickness between adjacent mandrel positions (minimum steel wall approximately 6\u20138 mm each side for adequate structural rigidity); (b) the mandrel body diameter excess over neck OD (typically 1\u20133 mm on each side). Total minimum clearance = 2 \u00d7 (6 mm cavity wall + 2 mm mandrel body excess) = 16 mm. For standard pharmaceutical 20\u201338 mm neck OD, Korea Ever-Power Ansan-si mould engineering uses 14\u201318 mm pitch clearance. For a non-standard neck OD (e.g. 25 mm for a specific Korean cosmetic pump dispenser): contact Korea Ever-Power with the bottle 3D model; the Ansan-si mould engineering team confirms the mandrel pitch and therefore the cavity count within 5 working days at no cost.<\/p>\n<\/div>\n<\/div>\n<div style=\"border: 1px solid #e2e8f0; overflow: hidden; margin-bottom: 2px;\">\n<div style=\"background: #3b1e6e; padding: 13px 18px; display: flex; align-items: center; gap: 10px;\"><span style=\"background: #6d28d9; color: #fff; font-size: 10px; font-weight: 800; padding: 2px 8px; border-radius: 2px; flex-shrink: 0;\">Kysymys 03<\/span><\/p>\n<p style=\"font-size: 14px; font-weight: bold; color: #fff; margin: 0; line-height: 1.3;\">Does running fewer cavities than the machine maximum improve bottle quality?<\/p>\n<\/div>\n<div style=\"padding: 18px 20px; background: #fff;\">\n<p style=\"font-size: 15px; color: #374151; margin: 0; line-height: 1.75;\">Running fewer cavities than the machine maximum improves some quality parameters at the cost of output efficiency. Positive effects of reduced cavity count on the same machine: (a) reduced total injection weight per cycle \u2014 shot fill at 70\u201380% of machine maximum rather than 95\u2013100% provides more consistent fill pressure across cavities, potentially improving weight uniformity by 1\u20132%; (b) lower injection pressure requirement \u2014 reduces per-cavity clamping load, potentially improving neck OD Cpk by 0.05\u20130.10 Cpk units at low-cavity count; (c) more thermal headroom in the barrel \u2014 screw recovers faster per cycle, reducing barrel heat build-up variation at reduced cavity count. Negative effects: direct reduction in output per hour proportional to cavity count reduction. In practice, Korea Ever-Power recommends running the full confirmed cavity count with validated process parameters rather than reducing cavity count for quality. Quality issues at full cavity count indicate a process parameter problem (mould temperature, injection speed, resin moisture) rather than a cavity count problem. Reduce cavity count only as a temporary measure during process troubleshooting, not as a permanent quality strategy.<\/p>\n<\/div>\n<\/div>\n<div style=\"border: 1px solid #e2e8f0; overflow: hidden; margin-bottom: 2px;\">\n<div style=\"background: #3b1e6e; padding: 13px 18px; display: flex; align-items: center; gap: 10px;\"><span style=\"background: #6d28d9; color: #fff; font-size: 10px; font-weight: 800; padding: 2px 8px; border-radius: 2px; flex-shrink: 0;\">Kysymys 04<\/span><\/p>\n<p style=\"font-size: 14px; font-weight: bold; color: #fff; margin: 0; line-height: 1.3;\">Can I run a lower-cavity mould on a larger ZQ machine to increase output per cycle?<\/p>\n<\/div>\n<div style=\"padding: 18px 20px; background: #fff;\">\n<p style=\"font-size: 15px; color: #374151; margin: 0; line-height: 1.75;\">Yes, within the machine&#8217;s mechanical compatibility range. A 14-cavity mould designed for ZQ110 can typically be installed and run on ZQ135 if: (a) the mould bolt-hole pattern matches ZQ135 platen (Korea Ever-Power designs moulds with standardised bolt patterns across ZQ110 and ZQ135 for this reason); (b) the mould thickness is within ZQ135 daylight range; (c) the injection cavity mandrel pitch is compatible with ZQ135 rotary table index geometry. Running a 14-cavity ZQ110 mould on ZQ135 does not increase cavity count \u2014 it still runs 14 cavities. The advantage is access to ZQ135&#8217;s higher shot weight capacity (useful if the 14-cavity mould runs a heavier bottle than ZQ110 can handle) and ZQ135&#8217;s greater clamping force. It does not add cavities. To increase output per cycle, a new mould designed to the maximum cavity count for the target machine must be commissioned. Korea Ever-Power confirms mould interchangeability between ZQ models at quotation stage.<\/p>\n<\/div>\n<\/div>\n<div style=\"border: 1px solid #e2e8f0; overflow: hidden; margin-bottom: 2px;\">\n<div style=\"background: #3b1e6e; padding: 13px 18px; display: flex; align-items: center; gap: 10px;\"><span style=\"background: #6d28d9; color: #fff; font-size: 10px; font-weight: 800; padding: 2px 8px; border-radius: 2px; flex-shrink: 0;\">Kysymys 05<\/span><\/p>\n<p style=\"font-size: 14px; font-weight: bold; color: #fff; margin: 0; line-height: 1.3;\">Why does the ZQ80 show a range (5\u20136 cavities at 500ml; 3\u20134 at 1000ml) rather than a fixed number?<\/p>\n<\/div>\n<div style=\"padding: 18px 20px; background: #fff;\">\n<p style=\"font-size: 15px; color: #374151; margin: 0; line-height: 1.75;\">The ZQ80 ranges at 500 ml and 1,000 ml reflect the shot weight constraint&#8217;s sensitivity to bottle wall weight at these large formats. ZQ80 maximum shot weight is 466 g. At 500 ml: a lightweight PP shampoo bottle at 55 g preform gives n\u2082 = \u230a466\/55\u230b = 8 \u2014 but wait, also check platen: 800mm platen at 500ml format with 33mm OD and 50mm pitch: n\u2081 = \u230a730\/50\u230b = 14. Shot weight binds at 8. However, a heavier 500ml pharmaceutical HDPE bottle at 70 g preform: n\u2082 = \u230a466\/70\u230b = 6. A lighter 500 ml daily chemical bottle at 80 g preform (thick wall): n\u2082 = \u230a466\/80\u230b = 5. Hence the range 5\u20136 reflects the range of preform weights for 500 ml bottles that are within ZQ80&#8217;s realistic application scope. ZQ135 at 500 ml is confirmed at 10 cavities (Korea Ever-Power specification) for the standard preform weight of 60 g. At preform weight deviating significantly from 60 g, the calculation must be re-run. Korea Ever-Power recommends providing the finished bottle weight specification with the cavity count inquiry for all formats above 250 ml.<\/p>\n<\/div>\n<\/div>\n<div style=\"border: 1px solid #e2e8f0; overflow: hidden; margin-bottom: 2px;\">\n<div style=\"background: #3b1e6e; padding: 13px 18px; display: flex; align-items: center; gap: 10px;\"><span style=\"background: #6d28d9; color: #fff; font-size: 10px; font-weight: 800; padding: 2px 8px; border-radius: 2px; flex-shrink: 0;\">Kysymys 06<\/span><\/p>\n<p style=\"font-size: 14px; font-weight: bold; color: #fff; margin: 0; line-height: 1.3;\">How does adding cavities mid-programme (after commercial launch) work on an EP-ZQ machine?<\/p>\n<\/div>\n<div style=\"padding: 18px 20px; background: #fff;\">\n<p style=\"font-size: 15px; color: #374151; margin: 0; line-height: 1.75;\">Adding cavities to an existing EP-ZQ IBM programme requires a new mould with the increased cavity count \u2014 cavities cannot be added to an existing mould post-manufacture (IBM injection cavity and core rod positions are machined into the mould base at fixed pitch positions during initial manufacture). The process: (1) commission a new mould at the target increased cavity count, verified against all three constraints for the ZQ model; (2) run T1 trial on new mould; (3) qualify new mould under OQ\/PQ protocols; (4) retire or keep in reserve the lower-cavity mould. The lower-cavity mould can be retained as the backup mould for use during new mould maintenance or re-polishing intervals \u2014 this is standard practice at Korean pharmaceutical IBM CMO operations. Mould cost for adding from 14 to 18 cavities (ZQ110 to ZQ135 scale-up scenario): commission new 18-cavity ZQ135 mould; 14-cavity ZQ110 mould becomes the backup or is repurposed for a smaller-format bottle.<\/p>\n<\/div>\n<\/div>\n<div style=\"border: 1px solid #e2e8f0; overflow: hidden; margin-bottom: 2px;\">\n<div style=\"background: #3b1e6e; padding: 13px 18px; display: flex; align-items: center; gap: 10px;\"><span style=\"background: #6d28d9; color: #fff; font-size: 10px; font-weight: 800; padding: 2px 8px; border-radius: 2px; flex-shrink: 0;\">Kysymys 07<\/span><\/p>\n<p style=\"font-size: 14px; font-weight: bold; color: #fff; margin: 0; line-height: 1.3;\">What is the relationship between cavity count and mould lead time and cost?<\/p>\n<\/div>\n<div style=\"padding: 18px 20px; background: #fff;\">\n<p style=\"font-size: 15px; color: #374151; margin: 0; line-height: 1.75;\">Mould cost and lead time scale approximately linearly with cavity count for standard pharmaceutical IBM formats. Korea Ever-Power Ansan-si indicative tooling parameters: 6-cavity ZQ60 mould (PP pharmaceutical, H13 SPI B1): KRW 12\u201318M, 45\u201355 working days. 14-cavity ZQ110 mould (PP pharmaceutical, H13 SPI B1): KRW 22\u201332M, 50\u201360 working days. 18-cavity ZQ135 mould (PP pharmaceutical, H13 SPI B1): KRW 28\u201340M, 55\u201365 working days. S136 SPI A1 (PCTG luxury cosmetic): add KRW 8\u201315M and 10\u201315 days vs H13 SPI B1. 30-cavity ZQ135 PCTG S136 SPI A1 (10 ml dropper): KRW 35\u201355M, 65\u201380 working days. These are indicative ranges; actual cost depends on bottle geometry complexity, neck thread design, surface finish specification and mould material. Contact Korea Ever-Power Ansan-si for a formal tooling quotation within 5 working days of receiving the bottle 3D model.<\/p>\n<\/div>\n<\/div>\n<div style=\"border: 1px solid #e2e8f0; border-radius: 0 0 4px 4px; overflow: hidden; margin-bottom: 64px;\">\n<div style=\"background: #3b1e6e; padding: 13px 18px; display: flex; align-items: center; gap: 10px;\"><span style=\"background: #6d28d9; color: #fff; font-size: 10px; font-weight: 800; padding: 2px 8px; border-radius: 2px; flex-shrink: 0;\">Kysymys 08<\/span><\/p>\n<p style=\"font-size: 14px; font-weight: bold; color: #fff; margin: 0; line-height: 1.3;\">Where can I verify cavity counts and get a machine recommendation for my specific bottle?<\/p>\n<\/div>\n<div style=\"padding: 18px 20px; background: #fff;\">\n<p style=\"font-size: 15px; color: #374151; margin: 0; line-height: 1.75;\">Korean ikuinen voima <a style=\"color: #6d28d9; font-weight: 600;\" href=\"https:\/\/isbm-blow-molding.com\/fi\/product-category\/injection-blow-molding-machine\/\">EP-ZQ ruiskupuhallusmuovauskoneiden sarja<\/a> pages provide confirmed cavity counts and full machine specifications for all five models (ZQ40, ZQ60, ZQ80, ZQ110, ZQ135). The <a style=\"color: #6d28d9; font-weight: 600;\" href=\"https:\/\/isbm-blow-molding.com\/fi\/product-category\/ibm-machine-replacement\/\">IBM-koneen vaihto-opas<\/a> contains cavity count comparison data against Jomar IBM, SUMA iB, Uniloy UIB and Bloma IBM at each tonnage class \u2014 useful for buyers comparing EP-ZQ cavity count against their existing or specified machine. For cavity count verification on a specific bottle: send the bottle 3D CAD file, target resin, and desired annual volume to Korea Ever-Power Ansan-si. Korea Ever-Power Ansan-si mould engineering confirms the cavity count, binding constraint and recommended ZQ model within 5 working days at no cost. Contact via the form at <a style=\"color: #6d28d9; font-weight: 600;\" href=\"https:\/\/isbm-blow-molding.com\/fi\/contact-us\/\">Korea Ever-Power contact page.<\/a><\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n<p><!-- CTA --><\/p>\n<figure style=\"margin: 0 0 36px;\"><img decoding=\"async\" style=\"width: 100%; height: auto; border-radius: 3px; display: block; border: 1px solid #e2e8f0;\" title=\"Korea Ever-Power EP-ZQ IBM Machine Internal Structure \u2014 Three Cavity Count Constraints at Injection Station\" src=\"https:\/\/isbm-blow-molding.com\/wp-content\/uploads\/2026\/07\/IBM-Internal-structure.webp\" alt=\"Korea Ever-Power EP-ZQ IBM machine internal structure injection station clamping force shot weight platen cavity count constraints\" \/><figcaption style=\"font-size: 12px; color: #64748b; margin-top: 8px; padding-left: 10px; border-left: 2px solid #6d28d9;\">Korea Ever-Power EP-ZQ IBM machine internal structure at Ansan-si showing the injection station (Station 1) where all three cavity count constraints apply simultaneously: platen width constraint (the physical horizontal dimension of the platen determines maximum mandrel positions at the given pitch); shot weight constraint (the 70mm screw barrel delivers a fixed maximum injection volume per cycle that must cover all n cavities); clamping force constraint (the 1,350kN horizontal booster holds all n injection cavity positions against injection pressure). Only at injection Station 1 do all three constraints apply; blow Station 2 and strip Station 3 impose no additional cavity count constraints. The correct cavity count is min(n\u2081, n\u2082, n\u2083) \u2014 the minimum across all three constraints. Source: Korea Ever-Power, Ansan-si, August 2026.<\/figcaption><\/figure>\n<div style=\"margin: 0 0 72px; background: #08060e; border-radius: 4px; overflow: hidden; position: relative;\">\n<div style=\"height: 4px; background: linear-gradient(90deg,#6d28d9,#a78bfa,#6d28d9);\"><\/div>\n<div style=\"position: absolute; right: 0; top: 0; bottom: 0; width: 40%; background: linear-gradient(135deg,transparent 0%,rgba(59,30,110,0.5) 100%); pointer-events: none;\"><\/div>\n<div style=\"position: relative; padding: clamp(32px,5vw,52px) clamp(24px,4vw,48px); text-align: center;\">\n<p style=\"font-size: 9px; font-weight: 800; letter-spacing: 3px; text-transform: uppercase; color: #6d28d9; margin: 0 0 14px;\">IBM CAVITY COUNT VERIFICATION \u00b7 KOREA EVER-POWER<\/p>\n<h2 style=\"font-size: clamp(18px,3vw,28px); font-weight: 900; color: #fff; margin: 0 0 14px; letter-spacing: -0.5px;\">Verify Your IBM Cavity Count Before Ordering Tooling<\/h2>\n<p style=\"font-size: 15px; color: #94a3b8; max-width: 540px; margin: 0 auto 28px; line-height: 1.65;\">Send Korea Ever-Power your bottle 3D CAD, target resin, bottle wall weight and annual volume. Korea Ever-Power Ansan-si mould engineering confirms cavity count, binding constraint and ZQ model recommendation within 5 working days at no cost.<\/p>\n<div style=\"display: flex; flex-wrap: wrap; gap: 12px; justify-content: center;\"><a style=\"display: inline-flex; align-items: center; gap: 8px; background: #6d28d9; color: #fff; padding: 14px 36px; border-radius: 3px; text-decoration: none; font-weight: 800; font-size: 14px; letter-spacing: 0.5px; text-transform: uppercase;\" href=\"https:\/\/isbm-blow-molding.com\/fi\/contact-us\/\">Submit Bottle for Cavity Count Review \u203a<\/a><br \/>\n<a style=\"display: inline-flex; align-items: center; gap: 8px; background: transparent; color: #a78bfa; padding: 14px 36px; border-radius: 3px; text-decoration: none; font-weight: 800; font-size: 14px; letter-spacing: 0.5px; text-transform: uppercase; border: 1px solid #6d28d9;\" href=\"https:\/\/isbm-blow-molding.com\/fi\/product-category\/injection-blow-molding-machine\/\">Katso EP-ZQ-sarja \u203a<\/a><\/div>\n<\/div>\n<\/div>\n<\/div>\n<p style=\"text-align: right; padding: 0 clamp(20px,5vw,60px); font-size: 13px; color: #94a3b8; margin: 0 0 40px;\"><em>Toimittaja: Cxm<\/em><\/p>\n<p>&nbsp;<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>IBM CAVITY COUNT \u00b7 ENGINEERING FORMULA \u00b7 PLATEN WIDTH SHOT WEIGHT CLAMPING \u00b7 KOREA EVER-POWER ZQ How to Calculate Cavity Count for an Injection Blow Molding Machine: The Engineer&#8217;s Formula IBM cavity count is determined by three independent physical constraints: platen width (mandrel pitch), maximum injection weight (shot weight limit), and injection clamping force (per-cavity [&hellip;]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[24],"tags":[],"class_list":["post-1778","post","type-post","status-publish","format-standard","hentry","category-technical-deep-dive"],"_links":{"self":[{"href":"https:\/\/isbm-blow-molding.com\/fi\/wp-json\/wp\/v2\/posts\/1778","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/isbm-blow-molding.com\/fi\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/isbm-blow-molding.com\/fi\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/isbm-blow-molding.com\/fi\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/isbm-blow-molding.com\/fi\/wp-json\/wp\/v2\/comments?post=1778"}],"version-history":[{"count":1,"href":"https:\/\/isbm-blow-molding.com\/fi\/wp-json\/wp\/v2\/posts\/1778\/revisions"}],"predecessor-version":[{"id":1780,"href":"https:\/\/isbm-blow-molding.com\/fi\/wp-json\/wp\/v2\/posts\/1778\/revisions\/1780"}],"wp:attachment":[{"href":"https:\/\/isbm-blow-molding.com\/fi\/wp-json\/wp\/v2\/media?parent=1778"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/isbm-blow-molding.com\/fi\/wp-json\/wp\/v2\/categories?post=1778"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/isbm-blow-molding.com\/fi\/wp-json\/wp\/v2\/tags?post=1778"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}