{"id":302,"date":"2026-02-11T09:01:09","date_gmt":"2026-02-11T09:01:09","guid":{"rendered":"https:\/\/isbm-blow-molding.com\/?post_type=product&p=302"},"modified":"2026-02-12T06:56:41","modified_gmt":"2026-02-12T06:56:41","slug":"injection-stretch-blow-moulding-machine-hgy150-v4-4-station","status":"publish","type":"product","link":"https:\/\/isbm-blow-molding.com\/et\/product\/injection-stretch-blow-moulding-machine-hgy150-v4-4-station\/","title":{"rendered":"Sissepritsega venitus-puhumisvormimismasin HGY150-V4 (4-punktiline)"},"content":{"rendered":"
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Toote \u00fclevaade<\/h1>\n

HGY150-V4 esindab \u00fcheastmelise tootmistehnoloogia tipptaset, mis on spetsiaalselt loodud suure j\u00f5udlusega seadmeks. sissepritsega venituspuhumisvormimismasin<\/strong> for the demanding cosmetic, pharmaceutical, and infant care sectors in South Korea and East Asia. Unlike conventional 3-station systems that compromise on thermal management, this flagship 4-station unit integrates a dedicated Conditioning Station. This architectural advantage allows for the precise manipulation of the preform’s temperature profile before blowing, which is the “secret weapon” for producing non-round, oval, or flat containers with perfectly uniform wall thickness. It is particularly adept at handling shear-sensitive and high-viscosity materials such as PCTG, Tritan, and PPSU, which are standard in the Korean luxury packaging market.<\/p>\n

\"Sissepritse-venitus-puhumisvormimise-rakendus-2\"<\/p>\n

At the heart of the HGY150-V4 is a commitment to “One Step” efficiency. By performing injection, conditioning, stretching, and ejection in a continuous, enclosed loop, the machine utilizes the residual heat from the injection phase. This eliminates the energy-intensive need to reheat cooled preforms from scratch, resulting in an operational energy reduction of approximately 40% compared to traditional two-step lines. Furthermore, because the preform is never released or stored, the final bottle surface remains pristine and free from the scuffs and scratches that are inevitable in bulk preform transport. This makes the HGY150-V4 the definitive choice for brands where shelf appeal and optical clarity are non-negotiable.<\/p>\n

Mehaaniliselt on masin t\u00e4psuse kindlus. Sellel on 150 kN survevalu kinnitusj\u00f5ud, mis on kohandatud suure \u00f5\u00f5nsusega vormide hoidmiseks ilma voldimiseta, tagades kaela m\u00f5\u00f5tmete tolerantsi 0,01 mm \u2013 see on lekkekindlate meditsiiniliste viaalide puhul kriitilise t\u00e4htsusega. Ajamis\u00fcsteeme k\u00e4itavad t\u00f6\u00f6stusharu juhtivad Inovance ja Weichi servomootorid, mis tagavad p\u00f6\u00f6rdlaua sujuva ja t\u00f5ukevaba indekseerimise. Oleme teie investeeringu ka tulevikukindlaks teinud: HGY150-V4 on t\u00e4ielikult \u00fchilduv Jaapani ASB-12M t\u00fc\u00fcpi vormidega. See t\u00e4hendab, et tootjad, kes soovivad oma vananevat masinaparki uuendada, saavad \u00fcle minna meie kaasaegsele ja kulut\u00f5husale platvormile, ilma et nad peaksid loobuma oma ulatuslikust olemasolevate vormide valikust.<\/p>\n

\"Sissepritse-venitus-puhumisvormimise-rakendus-9\"<\/p>\n<\/section>\n

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Tehnilised andmed ja j\u00f5udlusandmed<\/h2>\n

J\u00e4rgmised tehnilised parameetrid kirjeldavad HGY150-V4 rangeid inseneriv\u00f5imalusi. See mitmek\u00fclgseks loodud ISBM-masin toetab laia valikut kruvide l\u00e4bim\u00f5\u00f5te, et see vastaks teie konkreetsetele vaigun\u00f5uetele, alates tavalisest PET-ist kuni spetsiaalsete pol\u00fckarbonaadirakendusteni. Tugev \u0161assii ja servoh\u00fcdrauliline h\u00fcbriids\u00fcsteem tagavad stabiilse t\u00f6\u00f6 isegi \u00f6\u00f6p\u00e4evaringse tootmisgraafiku korral. Palun vaadake need arvud \u00fcle, et tagada koosk\u00f5la teie tootmismahu eesm\u00e4rkide ja rajatise infrastruktuuriga.<\/p>\n

Masinatehnilised standardid<\/h3>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n
Komponent \/ S\u00fcsteem<\/th>\nSpetsifikatsioon ja kaubam\u00e4rk<\/th>\n<\/tr>\n<\/thead>\n
Servos\u00fcsteem<\/td>\n3 komplekti servopumba s\u00fcsteeme<\/td>\n<\/tr>\n
Servomootori v\u00f5imsus<\/td>\n43,2 kW (Inovance \/ Weichi)<\/td>\n<\/tr>\n
PLC kontroller<\/td>\nInovance \/ MIRLE (Taiwan)<\/td>\n<\/tr>\n
Plaadim\u00e4ngija mootor<\/td>\nYaskawa (Jaapan) \/ Weichi koos Tsuntieni reduktoriga (Taiwan)<\/td>\n<\/tr>\n
K\u00f5rgsurveventiil<\/td>\nParker (USA)<\/td>\n<\/tr>\n
H\u00fcdrauliline juhtventiil<\/td>\nYUKEN (Taiwan)<\/td>\n<\/tr>\n
K\u00fcttes\u00fcsteem<\/td>\nNano-kaug-infrapuna energias\u00e4\u00e4stlik k\u00fctter\u00f5ngas (10 kW)<\/td>\n<\/tr>\n
Hallituse \u00fchilduvus<\/td>\n\u00dchildub Jaapani ASB-12M vormidega<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Masina parameetrid ja v\u00f5imalused<\/h3>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameetri element<\/th>\nV\u00e4\u00e4rtus (HGY150-V4)<\/th>\n<\/tr>\n<\/thead>\n
Kruvi l\u00e4bim\u00f5\u00f5t<\/td>\n50 mm (valikuline: 40\/55\/60 mm)<\/td>\n<\/tr>\n
Teoreetiline s\u00fcstimisv\u00f5imsus<\/td>\n310 g (380 g\/480 g suuremate kruvidega)<\/td>\n<\/tr>\n
Sissepritse kinnitusj\u00f5ud<\/td>\n150 kun<\/td>\n<\/tr>\n
Puhub kinnitusj\u00f5ud<\/td>\n200 KN (\u00fchepoolne)<\/td>\n<\/tr>\n
\u00dclemise vormi l\u00f6\u00f6k<\/td>\n250 mm<\/td>\n<\/tr>\n
Alumine vormik\u00e4ik<\/td>\n205 mm<\/td>\n<\/tr>\n
Temperatuuri reguleeriv s\u00fcdamiku\/t\u00fcnni k\u00e4ik<\/td>\n250 mm \/ 230 mm<\/td>\n<\/tr>\n
V\u00e4ljav\u00f5etav l\u00f6\u00f6k<\/td>\n170 mm<\/td>\n<\/tr>\n
Koguv\u00f5imsus<\/td>\n53,2 kW<\/td>\n<\/tr>\n
Masina m\u00f5\u00f5tmed (P*L*K)<\/td>\n4200 \u00d7 1400 \u00d7 2900 mm<\/td>\n<\/tr>\n
Masina kaal<\/td>\n6 tonni<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Tootmisv\u00f5imsuse spetsifikatsioonid<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
\u00d5\u00f5nsused<\/th>\nPudeli maksimaalne l\u00e4bim\u00f5\u00f5t (mm)<\/th>\nMaksimaalne kaela l\u00e4bim\u00f5\u00f5t (mm)<\/th>\nMaksimaalne maht (ml)<\/th>\n<\/tr>\n<\/thead>\n
1<\/td>\n118<\/td>\n83<\/td>\n2500<\/td>\n<\/tr>\n
2<\/td>\n80<\/td>\n62<\/td>\n1500<\/td>\n<\/tr>\n
4<\/td>\n56<\/td>\n38<\/td>\n400<\/td>\n<\/tr>\n
6<\/td>\n45<\/td>\n25<\/td>\n100<\/td>\n<\/tr>\n
8<\/td>\n26<\/td>\n15<\/td>\n20<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/section>\n
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Sissepritsega venituspuhumisvormimismasina protsess samm-sammult<\/h2>\n

HGY150-V4 taga oleva insenerit\u00f6\u00f6 t\u00f5eliseks hindamiseks tuleb m\u00f5ista selle keerukust. Kuidas survevalu venitus-puhumisvormimine t\u00f6\u00f6tab?<\/strong> 4-positsioonilises p\u00f6\u00f6rlevas raamistikus. See pideva ts\u00fckliga protsess on \u00fclit\u00e4pse tootmise kuldstandard, mis tagab materjali oleku optimeerimise iga millisekundi jooksul tootmises.<\/p>\n

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1. S\u00fcstimisjaam<\/h3>\n

The cycle begins with raw resin pellets being melted in the plasticizing screw. The molten material is injected into a precision-machined preform mold via a hot runner system. Crucially, the neck finish\u2014whether it’s a screw cap or a snap-on\u2014is fully formed and cooled to exact dimensional tolerances (\u00b10.01mm) at this stage. This ensures that the final bottle will seal perfectly, a non-negotiable requirement for pharmaceutical applications.<\/p>\n<\/div>\n

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2. Konditsioneerimisjaam<\/h3>\n

The core rod carrying the hot preform rotates 90 degrees to the conditioning station. This is the distinct advantage of the HGY150-V4. Here, the preform’s temperature is equalized or strategically altered. For example, when producing an oval bottle, specific sides of the preform can be heated while others are cooled. This thermal profiling prevents common defects like “whitening” or uneven wall thickness in complex shapes.<\/p>\n<\/div>\n

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3. Venituspuhumisjaam<\/h3>\n

The conditioned preform enters the blow mold. A stretch rod extends axially to define the bottle’s length, pushing the plastic to the bottom of the mold. Simultaneously, high-pressure air (typically 2.5\u20133.5 MPa) expands the preform radially against the chilled mold walls. This dual action aligns the polymer molecules biaxially, significantly enhancing the container’s tensile strength, clarity, and barrier properties.<\/p>\n<\/div>\n

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4. V\u00e4ljaviskejaam<\/h3>\n

L\u00f5puks p\u00f6\u00f6rleb laud v\u00e4ljastusjaama. Valmis, n\u00fc\u00fcdseks jahtunud ja tahkestunud pudel eemaldatakse automaatse roboti abil s\u00fcdamikust. Pudelid asetatakse p\u00fcstises asendis konveierilindile, mis on valmis koheseks t\u00e4itmiseks v\u00f5i pakendamiseks. Kogu protsess on kontaktivaba, j\u00e4rgides toidu- ja meditsiinitoodetele esitatavaid k\u00f5rgeimaid h\u00fcgieenistandardeid.<\/p>\n<\/div>\n<\/div>\n<\/section>\n

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Mis on survevalu venitus-puhumisvormimine?<\/h2>\n

At its molecular level, injection stretch blow moulding (ISBM) is the art of polymer orientation. Unlike simple extrusion or injection blowing, ISBM relies on processing the plastic material\u2014typically PET or Tritan\u2014within its “thermoelastic” range. The HGY150-V4 is designed to maintain the preform exactly within this temperature window (typically 90\u00b0C – 110\u00b0C for PET) throughout the transfer from injection to blowing.<\/p>\n

The definition of “Stretch” in this context is mechanical. A vertical rod physically forces the preform to elongate. This mechanical action disentangles the polymer chains and aligns them parallel to the bottle’s walls. This alignment creates a “chain-link fence” effect at the microscopic level, which is why ISBM bottles are virtually unbreakable under normal drop conditions and possess a glass-like clarity. The HGY150-V4’s servo control ensures that the speed of this stretch rod is perfectly synchronized with the air blowing rate, preventing issues like “pearlescence” (whitening due to over-stretching) or “haze” (opacity due to under-stretching).<\/p>\n

\"Sissepritsega<\/p>\n

For manufacturers in the Korean market, where “glass-replacement” plastic packaging is a growing trend, ISBM is the only viable technology. It allows for the production of thick-walled containers that feel like glass but are lightweight and shatterproof. The HGY150-V4 excels in this specific application, offering the ability to mold wall thicknesses up to 3-4mm without the cooling defects common in other machinery.<\/p>\n

\"survevalu-venitus-puhumisvormimine-1<\/p>\n<\/section>\n

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Erinevus sissepritsega venitusvormimise ja sissepritsega puhumisvormimise vahel<\/h2>\n

Kapitaliseadmetesse investeerimine n\u00f5uab \u00f5ige protsessi valimist. Kliendid k\u00fcsivad sageli survevaluvormimise ja survevaluvormimise (IBM) erinevuse kohta. Kuigi m\u00f5lemad protsessid algavad sissepritsega eelvormiga, seisneb erinevus materjali molekulaarses \u00fcmberstruktureerimises.<\/p>\n

\"survevalu-venitus-puhumisvormimise-paigutus-1\"<\/p>\n

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Sissepritsega puhumisvormimine (IBM)<\/h3>\n

IBM kasutab tavaliselt kolmepositsioonilist protsessi ilma venitusvardata. Ainult \u00f5hur\u00f5hk surub plasti vormi seinte vastu. See meetod sobib suurep\u00e4raselt v\u00e4ikeste ravimipudelite v\u00f5i laia suuga purkide jaoks, mille k\u00f5rgus on piiratud. Kuna aga vertikaalset venitust ei toimu, ei ole plastmolekulid joondatud. Saadud pudelitel on madalam t\u00f5mbetugevus ja t\u00f5kkeomadused, mis vajavad kompenseerimiseks sageli paksemaid seinu.<\/p>\n<\/div>\n

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Sissepritse-venitus-puhumisvormimine (ISBM)<\/h3>\n

HGY150-V4 mudelis kasutatav ISBM kasutab vertikaalset venitusvarda. See kahesuunaline orientatsioon (vertikaalne venitus ja horisontaalne puhumine) parandab oluliselt f\u00fc\u00fcsikalisi omadusi. Sissepritsega venitus-puhumisvormimise eeliste hulka kuuluvad parem selgus, suurem purunemistugevus ja v\u00f5imalus pudelit kergendada (s\u00e4\u00e4sta kuni 20% materjali) ilma vastupidavust ohverdamata. See on parim valik k\u00f5rgete ja peenikeste pudelite ning esmaklassiliste kosmeetikatoodete pakendite jaoks.<\/p>\n<\/div>\n

\"Sissepritse-venitus-puhumisvormimise-rakendus-6\"<\/p>\n<\/div>\n<\/section>\n

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Olulised sobivad komponendid HGY150-V4 jaoks<\/h2>\n

Suure j\u00f5udlusega ISBM-masin<\/a> n\u00f5uab v\u00f5rdselt usaldusv\u00e4\u00e4rsete abikomponentide \u00f6kos\u00fcsteemi. Ever-Power pakub v\u00f5tmed k\u00e4tte lahendust, tarnides sobivaid osi, mis tagavad HGY150-V4 maksimaalse efektiivsuse.<\/p>\n