{"id":1027,"date":"2026-07-03T06:42:19","date_gmt":"2026-07-03T06:42:19","guid":{"rendered":"https:\/\/isbm-blow-molding.com\/?post_type=product&p=1027"},"modified":"2026-07-03T06:42:20","modified_gmt":"2026-07-03T06:42:20","slug":"ep-zq110-injection-blow-molding-machine-european-style","status":"publish","type":"product","link":"https:\/\/isbm-blow-molding.com\/et\/product\/ep-zq110-injection-blow-molding-machine-european-style\/","title":{"rendered":"EP-ZQ110 sissepritsega puhumisvormimismasin"},"content":{"rendered":"
\n

<\/p>\n

Toote \u00fclevaade<\/h2>\n

The EP-ZQ110 is the largest standard-configuration model in Korea Ever-Power’s sissepritsega puhumisvormimismasin<\/a> rida enne lipulaeva ZQ135. See on masin, mida Korea suured farmaatsiatoodete lepingulised tootjad m\u00e4\u00e4ravad, kui tootmisn\u00f5ue on 24 \u00f5\u00f5nsusega 10 ml v\u00f5i 14 \u00f5\u00f5nsusega 100 ml v\u00e4ljund masina kohta ning kui kahe ZQ80 masina \u00f6konoomsus (suurema kombineeritud investeeringu ja suurema tehase jalaj\u00e4lje korral kui \u00fcks ZQ110) ei \u00f5igusta enam toodangu koondamist \u00fchele vastupidavale platvormile. 1100 kN sissepritsekinnituse juures on ZQ110-l 37,51 TP3 T suurem kinnitusj\u00f5ud kui ZQ80-l \u2013 see varu on oluline 24 \u00f5\u00f5nsuse puhul, kui sissepritser\u00f5hku taluv kumulatiivne projekteeritud \u00f5\u00f5nsuse pindala on kogu seerias maksimaalne.<\/p>\n

ZQ110 p\u00e4rib m\u00f5lemad esmaklassilised tehnilised omadused, mis eristavad ZQ80 mudelit madalama seeria mudelitest: \u00fclit\u00e4pne nurgajagaja, mis s\u00fcnkroniseerib vormi avamise ja sulgemise torni t\u00f5stmisega korduva 24-\u00f5\u00f5nsusega indekseerimise jaoks, ja standardne kahekordne h\u00fcdraulikas\u00fcsteem (22+22 kW), mis tagab sama masinaklassi \u00fcheahelaliste konkurentidega v\u00f5rreldes 20\u201330% madalama energiatarbimise. Need funktsioonid on ZQ110 standardvarustuses, mitte uuendustena \u2013 Korea kliendid ei maksa tellimuse esitamisel lisatasu, et p\u00e4\u00e4seda ligi nende pakutavatele tootlikkuse ja energiat\u00f5hususe eelistele. 4+N trumlitsooni konfiguratsioon (esmakordselt tutvustati ZQ-seerias ZQ80-l) j\u00e4tkub ZQ110-l, pakkudes peenemat v\u00e4ravatsooni temperatuuri reguleerimist, mida on vaja suurte lasumasside haldamiseks 24-\u00f5\u00f5nsusega kuumkanaliv\u00f5rkude kaudu.<\/p>\n

\"Sissepritse-puhumisvormimismasin<\/p>\n

The ZQ110’s 65 mm screw and approximately 650 g shot weight serve the largest mould configurations in the ZQ hydraulic series: a full 24-cavity 10 ml hot runner injection mould requires a total runner and cavity resin volume that exceeds the ZQ80’s 55 mm \/ 466 g capacity. The ZQ110’s larger shot weight ensures that all 24 cavities fill simultaneously from a single injection shot without the short-shot risk at the periphery of the hot runner network that occurs when shot weight is marginal relative to the cavity count. At container volumes of 250 ml and above, the ZQ110’s 10-cavity 250 ml and 6\u20138 cavity 500 ml configurations make it a commercially important machine for Korean bulk personal care packaging, Korean cooking oil bottling and Korean industrial chemical container production at output rates that no ZQ60 or ZQ80 can match from a single machine.<\/p>\n

<\/p>\n

Tehnilised andmed \u2014 EP-ZQ110<\/h2>\n

The following parameters are Korea Ever-Power’s engineering specifications for the EP-ZQ110. Core confirmed specifications are indicated; additional parameters follow the ZQ series engineering progression and should be verified with Korea Ever-Power’s technical team during site preparation planning. All parameters are for reference and may be updated without notice.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Ese<\/th>\n\u00dchik<\/th>\nEP-ZQ110<\/th>\n<\/tr>\n<\/thead>\n
Sissepritses\u00fcsteem<\/td>\n<\/tr>\n
Kruvi l\u00e4bim\u00f5\u00f5t<\/td>\nmm<\/td>\n65<\/td>\n<\/tr>\n
Kruvi L\/D suhe<\/td>\n\u2014<\/td>\n22:1<\/td>\n<\/tr>\n
S\u00fcstimise kaal (ligikaudne)<\/td>\ng<\/td>\n~650<\/td>\n<\/tr>\n
K\u00fcttev\u00f5imsus<\/td>\nKW<\/td>\n22<\/td>\n<\/tr>\n
T\u00fcnniv\u00f6\u00f6ndite arv<\/td>\n\u2014<\/td>\n4+N<\/td>\n<\/tr>\n
S\u00fcstimisl\u00f6\u00f6k<\/td>\nmm<\/td>\n180<\/td>\n<\/tr>\n
Kinnituss\u00fcsteem<\/td>\n<\/tr>\n
Kinnitusj\u00f5ud \u2014 s\u00fcstimine<\/td>\nKN<\/td>\n1,100<\/td>\n<\/tr>\n
Avamisl\u00f6\u00f6k \u2014 s\u00fcstimine<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
Kinnitusj\u00f5ud \u2014 puhumine (umbes)<\/td>\nKN<\/td>\n~150<\/td>\n<\/tr>\n
Avamine \u2014 puhumine<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
P\u00f6\u00f6rdlaua t\u00f5stek\u00f5rgus<\/td>\nmm<\/td>\n70<\/td>\n<\/tr>\n
Hallitus<\/td>\n<\/tr>\n
Maksimaalne plaadi suurus (P \u00d7 L) u.<\/td>\nmm<\/td>\n~1000 \u00d7 450<\/td>\n<\/tr>\n
Vormi paksus (umbes)<\/td>\nmm<\/td>\n~320<\/td>\n<\/tr>\n
Pudeli maksimaalne l\u00e4bim\u00f5\u00f5t<\/td>\nmm<\/td>\n120<\/td>\n<\/tr>\n
Pudeli maksimaalne k\u00f5rgus<\/td>\nmm<\/td>\n220<\/td>\n<\/tr>\n
Sobiv pudeli maht<\/td>\nml<\/td>\n1\u20132000<\/td>\n<\/tr>\n
Strippamise l\u00f6\u00f6k<\/td>\nmm<\/td>\n230<\/td>\n<\/tr>\n
V\u00f5imsus, kommunaalkulud ja m\u00f5\u00f5tmed<\/td>\n<\/tr>\n
H\u00fcdrauliline r\u00f5hk<\/td>\nMPa<\/td>\n14<\/td>\n<\/tr>\n
Mootori v\u00f5imsus (kahekordne)<\/td>\nKW<\/td>\n22 + 22<\/td>\n<\/tr>\n
Kuiv ts\u00fckkel<\/td>\ns<\/td>\n4<\/td>\n<\/tr>\n
Koguv\u00f5imsus<\/td>\nKW<\/td>\n80<\/td>\n<\/tr>\n
T\u00f6\u00f6v\u00f5imsuse suhe<\/td>\n%<\/td>\n52\u201370<\/td>\n<\/tr>\n
Min. \u00f5hur\u00f5hk<\/td>\nMPa<\/td>\n0,7\u20131,2<\/td>\n<\/tr>\n
Suru\u00f5hu mahutavus<\/td>\nM\u00b3\/min<\/td>\n0.7<\/td>\n<\/tr>\n
Jahutusvee vool (ligikaudne)<\/td>\nM\u00b3\/h<\/td>\n~5<\/td>\n<\/tr>\n
Jahutusvee r\u00f5hk<\/td>\nMPa<\/td>\n0,3\u20130,4<\/td>\n<\/tr>\n
M\u00f5\u00f5tmed (P \u00d7 L \u00d7 K)<\/td>\nM<\/td>\n5 \u00d7 1,8 \u00d7 2,2<\/td>\n<\/tr>\n
Masina kaal<\/td>\nTonn<\/td>\n15<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Parameters marked “approx.” are based on ZQ series engineering progression and should be verified with Korea Ever-Power’s technical team. All parameters for reference only.<\/p>\n

EP-ZQ110 \u00f5\u00f5nsuste arvu viide pudeli mahu j\u00e4rgi<\/h3>\n

(Hinnanguline p\u00f5hineb ZQ-seeria insenerit\u00f6\u00f6 edenemisel \u2013 konkreetsete vormikonfiguratsioonide osas kinnitage see Korea Ever-Poweriga)<\/p>\n

\n\n\n\n\n\n
Pudeli maht<\/th>\n10 ml<\/th>\n30 ml<\/th>\n60 ml<\/th>\n100 ml<\/th>\n250 ml<\/th>\n500 ml<\/th>\n1000 ml<\/th>\n<\/tr>\n<\/thead>\n
Maksimaalne \u00f5\u00f5nsuste arv<\/td>\n24<\/td>\n20\u201322<\/td>\n16\u201318<\/td>\n14<\/td>\n10<\/td>\n6\u20138<\/td>\n4\u20135<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

\u00d5\u00f5nsuste arv on illustratiivne. Korea Ever-Power j\u00e4tab endale \u00f5iguse spetsifikatsioone ette teatamata muuta.<\/p>\n

<\/p>\n

EP-ZQ110 tootmisliin: 3-jaamaline protsess 24-\u00f5\u00f5nsusega skaalal<\/h2>\n

\"Korea<\/p>\n

The EP-ZQ110 operates on the same 3-station concurrent-processing principle as all ZQ series machines, with all three stations \u2014 injection, blow moulding, and stripping \u2014 executing simultaneously on 24 independent mandrel sets. At the ZQ110’s scale, the production line around the machine requires proportionally more careful planning than lower-series models: at 24-cavity 10 ml output at approximately 21,600 bottles per operating hour, the downstream conveyor, inspection, labelling and counting equipment must be able to keep pace without the accumulation buffer becoming a production bottleneck.<\/p>\n

\"EP-ZQ110<\/p>\n

Jaam 1 \u2014 eelvormi sissepritse kiirusega 1100 kN<\/h3>\n

1100 KN survekinnituse juures hoiab ZQ110 24 \u00f5\u00f5nsusega toorikuvormi suletuna surve vastu, mis selle \u00f5\u00f5nsuste arvu juures alla selle l\u00e4ve nimiv\u00e4\u00e4rtusega masinatel p\u00f5hjustaks vormi pragunemist v\u00f5i \u00f5\u00f5nsuse pinna eraldumist. 65 mm kruvi annab umbes 650 g paugu kohta \u2013 piisav, et t\u00e4ita k\u00f5ik 24 \u00f5\u00f5nsust samaaegselt kuuma jooksja v\u00f5rgustiku kaudu, ilma et r\u00f5hulang v\u00e4liste \u00f5\u00f5nsuste kohal p\u00f5hjustaks l\u00fchipauku v\u00f5i kaaluerinevusi sisemise ja v\u00e4limise \u00f5\u00f5nsuse vahel. 4+N trumlitsooni konfiguratsioon tagab v\u00e4ravatsooni temperatuuri peenh\u00e4\u00e4lestamise, mis on vajalik vaigu viskoossuse haldamiseks 24 tilgaga jooksja v\u00f5rgustiku l\u00f5pus, kus voolutee pikkus on suurim ja sulamistemperatuuri langus k\u00f5ige olulisem. \u00dclit\u00e4pne nurkjagaja alustab vormi sulgemise ja torntorni t\u00f5stmise liikumise koordineerimist iga ts\u00fckli l\u00f5pus, tagades, et 24 torni registreeruvad 24 tooriku\u00f5\u00f5nsusele sama nurkt\u00e4psusega ts\u00fcklis 1 kui ka ts\u00fcklis 1 000 000.<\/p>\n

Jaam 2 \u2014 samaaegne 24 \u00f5\u00f5nsusega puhumisvormimine<\/h3>\n

All 24 preforms are inflated simultaneously at the blow station, supported by approximately 150 KN blow clamping and the dual hydraulic system’s Circuit B \u2014 independent of the injection-side Circuit A. The dual circuit independence is especially important at 24-cavity blow production: in a single-circuit machine, the blow phase immediately follows the injection phase and shares the hydraulic pump that was under maximum load during injection. The residual pressure fluctuation from that transition reaches the blow station and creates non-uniform blow pressure across the 24 cavities. The ZQ110’s dual circuit eliminates this entirely: Circuit A handles injection and recovers while Circuit B handles blow clamping independently at its own steady-state pressure, producing uniform wall thickness distribution across all 24 cavities that single-circuit machines at this cavity count cannot reliably achieve.<\/p>\n

Jaam 3 \u2014 v\u00e4ljundv\u00f5imsus 24 pudelit ts\u00fckli kohta<\/h3>\n

Twenty-four finished bottles are stripped and deposited to the output conveyor every cycle \u2014 at the ZQ110’s 4-second cycle time, this is a conveyor input rate of 6 bottles per second, or approximately 21,600 bottles per operating hour at 90% efficiency. Korea Ever-Power’s production line planning team advises on conveyor speed, accumulation capacity, and the number and type of downstream inspection stations (weight check, dimensional gauge, vision system) required to process the ZQ110’s output without creating a downstream bottleneck that forces the machine to be stopped waiting for downstream clearance. For Korean pharmaceutical production lines, a buffer accumulation table between the ZQ110 and the filling or labelling line is typically specified with sufficient capacity for 5\u20138 minutes of ZQ110 output \u2014 approximately 1,800\u20132,880 bottles at 10 ml format.<\/p>\n

<\/p>\n

EP-ZQ110 kiirusel 1100 KN: inseneriprofiil ja seeria positsioon<\/h2>\n

EP-ZQ110 paikneb ZQ h\u00fcdraulilises seerias kindlal ja kaubanduslikult t\u00e4pselt m\u00e4\u00e4ratletud positsioonil. See on esimene mudel, mis \u00fcletab 1000 kN sissepritse kinnitusl\u00e4ve ja esimene, mis saavutab 24 \u00f5\u00f5nsuse tootmise 10 ml juures \u2013 see on Korea suuremahulise farmaatsiat\u00f6\u00f6stuse IBM-i h\u00fcdraulilise platvormi standardne maksimaalne \u00f5\u00f5nsuste arv enne ZQ135-le \u00fcleminekut. ZQ110 asukoha m\u00f5istmine seerias ja 1100 kN kinnitusj\u00f5u t\u00e4pne v\u00f5imaldamine aitab Korea tehaseinseneridel \u00f5igustada ZQ110 kasutamist nii ZQ80 kui ka ZQ135 alternatiivide taustal.<\/p>\n

\n
\n

ZQ80 vs ZQ110 24-\u00f5\u00f5nsusega 10 ml juures<\/h3>\n

The ZQ80’s 800 KN injection clamping at 20 cavities leaves less than 40 KN per cavity at standard HDPE injection pressure. Running 24 cavities on a ZQ80 would reduce per-cavity clamping margin below the safety threshold for flash-free neck production. The ZQ110’s 1,100 KN at 24 cavities maintains approximately 45 KN per cavity \u2014 within the safe operating range for precision neck production. The 1,100 KN figure is not overspecification; it is the minimum correct specification for 24-cavity operation without flash risk at the neck parting line.<\/p>\n<\/div>\n

\n

ZQ110 vs ZQ135: Millal ZQ110 juures peatuda<\/h3>\n

ZQ135 t\u00f5stab \u00f5\u00f5nsuste \u00fclemm\u00e4\u00e4ra 30-ni 10 ml ja 1350 kN juures, 6+N silindritsooni konfiguratsiooniga, mis tagab seeria suurima lasukaalu. Korea tehastele, mille maksimaalne tootmisvajadus 10 ml on 24 \u00f5\u00f5nsust \u2013 sealhulgas enamik Korea suuremahulisi farmaatsiatoodete lepingulisi pakendamise ettev\u00f5tteid \u2013 pakub ZQ110 \u00f5iget v\u00e4ljundit ilma ZQ135 lisainvesteeringute, jalaj\u00e4lje, kaalu (15 t vs 18 t) ja energiatarbimiseta (80 kW vs 95 kW). ZQ110 on enamiku Korea IBM-i tehaseinvesteeringute jaoks selles mastaabis tehniliselt korrektne ja kaubanduslikult sobiv \u00fclempiir.<\/p>\n<\/div>\n

\n

\u00dcks ZQ110 vs kaks ZQ80 masinat<\/h3>\n

Two ZQ80 machines at 20 cavities each give 40 cavities total \u2014 higher than the ZQ110’s 24. But this comparison applies only if both ZQ80 machines run the same format simultaneously and no format variety is needed. In Korean pharmaceutical contract packaging where multiple SKUs share production time, the ZQ110’s single-machine operation means half the mould change events, half the startup scrap, one operator position instead of two, and one machine qualification file instead of two in the Korean GMP supplier documentation system \u2014 advantages that compound in value as the number of formats increases.<\/p>\n<\/div>\n<\/div>\n

IBM vs ISBM: tehnoloogiavalik ZQ110 investeerimisskaalal<\/h2>\n

Korea Ever-Power toodab nii ZQ-seeria IBM-i masinaid kui ka HGY-seeria ISBM-i masinaid, mis on saadaval ... 4-jaamaga ISBM-masinate valik<\/a>. At the ZQ110 investment scale, the IBM vs ISBM process question typically resolves quickly on material grounds: the ZQ110 is the correct machine for Korean operations producing HDPE and PP containers, where no ISBM machine can match the ZQ110’s 24-cavity output rate or its material handling range. ISBM machines in the HGY series are the correct choice for Korean operations requiring crystal-clear biaxially oriented PET cosmetic or beverage containers \u2014 a fundamentally different material and bottle physics requirement from the HDPE pharmaceutical bottles that define the ZQ110’s primary market.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n
Kriteerium<\/th>\nIBM (EP-ZQ110)<\/th>\nISBM (HGY seeria)<\/th>\n<\/tr>\n<\/thead>\n
Esmased materjalid<\/td>\nHDPE, LDPE, PP, PS, ABS, EVA, PCTG<\/td>\nPET, PETG, Tritan, PC, PP, PCTG<\/td>\n<\/tr>\n
Maksimaalne \u00f5\u00f5nsuste arv 10 ml juures<\/td>\n24 (EP-ZQ110)<\/td>\nKuni 12 (HGY seeria)<\/td>\n<\/tr>\n
Kaela viimistluse t\u00e4psus<\/td>\nSurvevalu teel \u2013 suurim t\u00e4psus<\/td>\nSurvevalu teel \u2013 suurim t\u00e4psus<\/td>\n<\/tr>\n
Pudeli seina orientatsioon<\/td>\nMitteorienteeritud \u2014 \u00fchtlane amorfne sein<\/td>\nKahesuunaliselt orienteeritud PET \u2013 klaasilaadne selgus<\/td>\n<\/tr>\n
HDPE ravimipudelid<\/td>\nNatiivne rakendus<\/td>\nEi ole kohaldatav<\/td>\n<\/tr>\n
PET-kosmeetilised seerumipudelid<\/td>\nEi ole kohaldatav<\/td>\nNatiivne rakendus<\/td>\n<\/tr>\n
Nullv\u00e4lgu tootmine<\/td>\nJah<\/td>\nJah<\/td>\n<\/tr>\n
Energias\u00e4\u00e4st vs t\u00f6\u00f6stus<\/td>\n20\u201330% (kahekordne h\u00fcdrauliline)<\/td>\n30\u201340% (servoajam)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Korea tehaseinvestoritele, kelle tootmine on seotud HDPE ja PP farmaatsia-, kodukeemia- v\u00f5i toidupakenditega, on ZQ110 valitud tehnoloogia ning \u00fckski ISBM-masin ei ole sellise tootmismahu juures asendaja. Investeeringute jaoks, mis \u00fchendavad HDPE farmaatsia- ja PET-kosmeetikatootmise samas rajatises, on Korea Ever-Power\u2026 isbm-blow-molding.com<\/a> oskab n\u00f5u anda \u00f5ige masinakombinatsiooni osas.<\/p>\n

<\/p>\n

EP-ZQ110 rakendusv\u00e4ljad<\/h2>\n
\n
\"HDPE<\/p>\n

Suuremahuline farmaatsiatootmine<\/h3>\n

The ZQ110’s 24-cavity 10 ml and 14-cavity 100 ml configurations serve Korean large pharmaceutical manufacturers and Korean multi-national pharmaceutical contract packagers with annual volumes that require 20,000+ units per operating hour at the 10 ml format. Korean hospital supply chain packagers, Korean clinical trial material producers and Korean over-the-counter medicine container manufacturers all operate at the scale where the ZQ110 is the economically and technically correct single-machine solution.<\/p>\n<\/div>\n

\"HDPE<\/p>\n

Korea riikliku kaubam\u00e4rgi kodukeemia<\/h3>\n

Korea riikliku kaubam\u00e4rgi \u0161ampoonide, palsamide, du\u0161igeelide ja vedelate pesuvahendite jaoks m\u00f5eldud HDPE ja PP anumad 6\u20138 s\u00fcvendiga 500 ml ja 4\u20135 s\u00fcvendiga 1000 ml tootmismahtudega, mis vastavad Korea supermarketite keti tarnelepingutele. Korea kodukeemia tootjad, kelle aastatoodang \u00fcletab 50 miljonit 500 ml \u00fchikut tootesarja kohta, leiavad tavaliselt, et ZQ110 on \u00f5ige investeering \u00fche masina ostmiseks, kui ZQ80 mahuga tootmine (5\u20136 s\u00fcvendiga 500 ml) j\u00e4\u00e4b n\u00f5utavast mahust v\u00e4iksemaks.<\/p>\n<\/div>\n

\"HDPE<\/p>\n

Toidupakendid ja t\u00f6\u00f6stuslikud konteinerid<\/h3>\n

Food-contact-grade HDPE and PP wide-mouth jars at 10 cavities 250 ml for Korean condiment, sauce and honey packaging; Korean cooking oil bottles at 6\u20138 cavities 500 ml; Korean agrochemical mixing containers at 4\u20135 cavities 1,000 ml; Korean industrial reagent containers at HDPE in high-volume formats. The ZQ110’s injection-moulded neck eliminates the parting-line base and neck seam defects that affect extrusion blow moulding at these volumes and neck closure types.<\/p>\n<\/div>\n<\/div>\n

<\/p>\n

Olulised sobivad komponendid EP-ZQ110 jaoks<\/h2>\n

\"Korea<\/p>\n