{"id":1025,"date":"2026-07-03T06:35:27","date_gmt":"2026-07-03T06:35:27","guid":{"rendered":"https:\/\/isbm-blow-molding.com\/?post_type=product&p=1025"},"modified":"2026-07-03T06:35:27","modified_gmt":"2026-07-03T06:35:27","slug":"ep-zq60-injection-blow-molding-machine-european-style","status":"publish","type":"product","link":"https:\/\/isbm-blow-molding.com\/et\/product\/ep-zq60-injection-blow-molding-machine-european-style\/","title":{"rendered":"EP-ZQ60 sissepritsega puhumisvormimismasin (Euroopa stiilis)"},"content":{"rendered":"
\n

<\/p>\n

Toote \u00fclevaade<\/h2>\n

The EP-ZQ60 is the commercial standard within Korea Ever-Power’s sissepritsega puhumisvormimismasin<\/a> range \u2014 the platform that Korean packaging manufacturers reach for when their production programme has grown past the entry-level ZQ40 or when the mould specification demands more platen area, more injection weight, or more cavities than the ZQ40’s 480 \u00d7 340 mm platform can accommodate. The ZQ60 delivers 600 KN injection clamping force \u2014 50% more than the ZQ40 and still 20\u201330% above the industry standard for this machine class \u2014 and expands the maximum platen size to 600 \u00d7 390 mm, opening the door to large-diameter wide-mouth jars, multi-cavity pharmaceutical vial sets, and cosmetic bottle configurations that simply cannot fit within the ZQ40’s footprint.<\/p>\n

The production impact of the ZQ60’s larger platform is most visible at the small-container formats where cavity count drives unit economics. At 10 ml \u2014 the pharmaceutical eye drop, ophthalmic rinse and single-dose vial format \u2014 the ZQ60 runs 14 cavities versus the ZQ40’s 9, a 56% output increase per cycle with only a modestly larger machine footprint (3.8 \u00d7 1.4 \u00d7 1.8 m versus 3.5 \u00d7 1.3 \u00d7 1.7 m). At 30 ml (Korean oral liquid medicine, Korean serum tube, Korean skincare essence), the ZQ60 produces 12 cavities versus the ZQ40’s 8. At 100 ml, 8 cavities versus 4. This doubling of cavity count at mid-volume formats is what makes the ZQ60 the standard production choice for Korean pharmaceutical contract packaging operations that fill 8\u201312 hours per day and need to maximise bottle output per operating hour without stepping up to the dual-motor ZQ80 hydraulic platform.<\/p>\n

\"Sissepritse-puhumisvormimismasin<\/p>\n

The ZQ60 extends the maximum container volume from the ZQ40’s 1,500 ml ceiling to 2,000 ml. This extension brings in new commercial formats: Korean 1.5 L and 2 L household cleaning product containers, Korean 1.8 L cooking oil bottles, Korean 2 L agrochemical mixing containers. At these larger volumes, injection blow molding’s zero-flash, injection-moulded neck finish advantages over extrusion blow moulding are commercially valuable \u2014 Korean filling line operators running induction-seal closures on 2 L household chemical containers particularly benefit from IBM’s consistent flat sealing surface, which extrusion blow moulding’s parting-line geometry cannot reliably deliver at this volume. Materials: HDPE, LDPE, PP, PS (including food-contact and lactic acid bacteria grades), high-transparency PS, ABS, EVA, PCTG, and environmentally certified corn-based resins \u2014 the same breadth as the full ZQ series.<\/p>\n

<\/p>\n

Tehnilised andmed \u2014 EP-ZQ60<\/h2>\n

The following parameters are drawn from Korea Ever-Power’s engineering documentation for the EP-ZQ60. Customers should verify utility supply figures against the site preparation checklist during installation planning. All parameters are for reference; specifications may be updated without prior notice due to continuous product improvements.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Ese<\/th>\n\u00dchik<\/th>\nEP-ZQ60<\/th>\n<\/tr>\n<\/thead>\n
Sissepritses\u00fcsteem<\/td>\n<\/tr>\n
Kruvi l\u00e4bim\u00f5\u00f5t<\/td>\nmm<\/td>\n45 \/ 50<\/td>\n<\/tr>\n
Kruvi L\/D suhe<\/td>\n\u2014<\/td>\n22:1<\/td>\n<\/tr>\n
S\u00fcstimiskaal<\/td>\ng<\/td>\n260 \/ 383<\/td>\n<\/tr>\n
K\u00fcttev\u00f5imsus<\/td>\nKW<\/td>\n14<\/td>\n<\/tr>\n
T\u00fcnniv\u00f6\u00f6ndite arv<\/td>\n\u2014<\/td>\n3+N<\/td>\n<\/tr>\n
S\u00fcstimisl\u00f6\u00f6k<\/td>\nmm<\/td>\n160<\/td>\n<\/tr>\n
Kinnituss\u00fcsteem<\/td>\n<\/tr>\n
Kinnitusj\u00f5ud \u2014 s\u00fcstimine<\/td>\nKN<\/td>\n600<\/td>\n<\/tr>\n
Avamisl\u00f6\u00f6k \u2014 s\u00fcstimine<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
Kinnitusj\u00f5ud \u2014 puhumine<\/td>\nKN<\/td>\n100<\/td>\n<\/tr>\n
Avamine \u2014 puhumine<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
P\u00f6\u00f6rdlaua t\u00f5stek\u00f5rgus<\/td>\nmm<\/td>\n70<\/td>\n<\/tr>\n
Hallitus<\/td>\n<\/tr>\n
Maksimaalne plaadi suurus (P \u00d7 L)<\/td>\nmm<\/td>\n600 \u00d7 390<\/td>\n<\/tr>\n
Vormi paksus<\/td>\nmm<\/td>\n240<\/td>\n<\/tr>\n
Pudeli maksimaalne l\u00e4bim\u00f5\u00f5t<\/td>\nmm<\/td>\n120<\/td>\n<\/tr>\n
Pudeli maksimaalne k\u00f5rgus<\/td>\nmm<\/td>\n220<\/td>\n<\/tr>\n
Sobiv pudeli maht<\/td>\nml<\/td>\n1\u20132000<\/td>\n<\/tr>\n
Strippamise l\u00f6\u00f6k<\/td>\nmm<\/td>\n230<\/td>\n<\/tr>\n
V\u00f5imsus, kommunaalkulud ja m\u00f5\u00f5tmed<\/td>\n<\/tr>\n
H\u00fcdrauliline r\u00f5hk<\/td>\nMPa<\/td>\n14<\/td>\n<\/tr>\n
Mootori v\u00f5imsus<\/td>\nKW<\/td>\n18.5 \/ 22<\/td>\n<\/tr>\n
Kuiv ts\u00fckkel<\/td>\ns<\/td>\n4<\/td>\n<\/tr>\n
Koguv\u00f5imsus<\/td>\nKW<\/td>\n37<\/td>\n<\/tr>\n
T\u00f6\u00f6v\u00f5imsuse suhe<\/td>\n%<\/td>\n52\u201370<\/td>\n<\/tr>\n
Min. \u00f5hur\u00f5hk<\/td>\nMPa<\/td>\n0,7\u20131,2<\/td>\n<\/tr>\n
Suru\u00f5hu mahutavus<\/td>\nM\u00b3\/min<\/td>\n0.7<\/td>\n<\/tr>\n
Jahutusvee vool<\/td>\nM\u00b3\/h<\/td>\n4<\/td>\n<\/tr>\n
Jahutusvee r\u00f5hk<\/td>\nMPa<\/td>\n0,3\u20130,4<\/td>\n<\/tr>\n
M\u00f5\u00f5tmed (P \u00d7 L \u00d7 K)<\/td>\nM<\/td>\n3,8 \u00d7 1,4 \u00d7 1,8<\/td>\n<\/tr>\n
Masina kaal<\/td>\nTonn<\/td>\n5<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

EP-ZQ60 \u00f5\u00f5nsuste arvu viide pudeli mahu j\u00e4rgi<\/h3>\n

(Ainult v\u00f5rdluseks \u2013 tegelik \u00f5\u00f5nsuste arv s\u00f5ltub pudeli geomeetriast ja vormi konstruktsioonist)<\/p>\n

\n\n\n\n\n\n
Pudeli maht<\/th>\n10 ml<\/th>\n30 ml<\/th>\n60 ml<\/th>\n100 ml<\/th>\n250 ml<\/th>\n500 ml<\/th>\n1000 ml<\/th>\n<\/tr>\n<\/thead>\n
Maksimaalne \u00f5\u00f5nsuste arv<\/td>\n14<\/td>\n12<\/td>\n10<\/td>\n8<\/td>\n5<\/td>\n3<\/td>\n2<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Parameetrid on ainult viitamiseks. Korea Ever-Power j\u00e4tab endale \u00f5iguse muuta spetsifikatsioone ette teatamata pideva tootearenduse t\u00f5ttu.<\/p>\n

<\/p>\n

EP-ZQ60 t\u00f6\u00f6p\u00f5him\u00f5te: 3-jaamaline sissepritsega puhumisvormimise protsess<\/h2>\n

\"EP-ZQ60<\/p>\n

The EP-ZQ60 operates on the same 3-station rotary turret principle as the full ZQ series: all three production actions \u2014 preform injection, bottle blow moulding, and bottle stripping \u2014 execute simultaneously on three independent mandrel sets, so the machine is never idle between operations. What changes at the ZQ60 scale is the volume of material the injection system handles per shot and the size of the mould set the clamping system must hold. At 260\u2013383 g shot weight (versus the ZQ40’s 190\u2013260 g) and 600 KN injection clamping, the ZQ60 manages the larger preform masses required for 14-cavity 10 ml sets and for single-cavity 2,000 ml containers without the material distribution problems that arise when a smaller machine stretches its injection capacity beyond its rated envelope.<\/p>\n

Jaam 1 \u2014 Eelvormide sissepritse<\/h3>\n

Molten plastic is injected into the preform cavity via a 45 mm or 50 mm screw at 260\u2013383 g shot weight. The 600 KN injection clamping force holds the preform mould closed against injection pressure across all active cavities simultaneously \u2014 at a 14-cavity 10 ml mould, each cavity requires approximately 40\u201345 KN of clamping per cavity at standard HDPE injection pressure, making the ZQ60’s 600 KN rating the correct minimum for this configuration. The bottle neck finish is fully formed and cooled at this station, with thread or snap-fit geometry machined directly into the injection mould cavity and reproduced with dimensional accuracy better than \u00b10.05 mm. After cooling, the mould opens and the 14 mandrels rotate 120 degrees to the blow station, each carrying a precisely formed preform.<\/p>\n

2. jaam \u2014 puhumisvormimine<\/h3>\n

Each preform is inflated against the blow cavity walls by air delivered through the mandrel bore. The 100 KN blow clamping force holds the blow mould closed during air inflation \u2014 adequate for the 0.7\u20131.2 MPa blowing air pressure used in HDPE and PP injection blow moulding, where blow pressure requirements are lower than the 2.5\u20133.5 MPa used in PET injection stretch blow moulding. The blow cavity defines the final bottle body geometry, surface texture and any embossed markings. Because injection blow moulding produces no parison cutoff, the bottle base exits with a fully convex, seam-free profile \u2014 an important quality parameter for Korean pharmaceutical bottles where base integrity is assessed during Korean GMP container qualification. The 240 mm mould thickness on the ZQ60 accommodates taller mould sets than the ZQ40’s 180 mm, allowing production of bottles up to 220 mm in height.<\/p>\n

3. jaam \u2014 pudelite t\u00fchjendamine<\/h3>\n

Finished bottles are stripped from the mandrels and deposited on the output conveyor at the stripping station. The 230 mm stripping stroke on the ZQ60 (versus 220 mm on the ZQ40) provides the additional clearance needed when stripping taller bottles or when working with bottle-shoulder profiles that require more axial mandrel travel to disengage cleanly. After stripping, each mandrel rotates immediately back to Station 1 for the next injection cycle, maintaining the concurrent three-station operation that defines the IBM process. At the ZQ60’s 4-second dry cycle and 14-cavity 10 ml production, the theoretical output reaches approximately 12,600 bottles per hour \u2014 approximately 75% higher than a 9-cavity ZQ40 at the same bottle format.<\/p>\n

<\/p>\n

Mis on survevaluvormimine ja miks on nullv\u00e4lgatus oluline?<\/h2>\n

Injection blow molding (IBM) is a closed-loop hollow plastic container process: resin goes in, finished bottles come out, and nothing is wasted. Unlike extrusion blow moulding, which cuts a plastic parison and leaves 20\u201340% of its material as flash trimming scrap on every cycle, injection blow moulding forms a precise preform by injection moulding around a mandrel and then inflates it to the final bottle shape \u2014 generating no flash at any point in the process. For a Korean pharmaceutical contract packaging factory running the EP-ZQ60 at 14-cavity 10 ml HDPE production, the economic impact of zero flash is substantial: 14 cavities \u00d7 approximately 2.5 g per bottle \u00d7 zero flash rate versus a hypothetical 40% flash rate on an equivalent EBM machine means the EP-ZQ60 saves approximately 14 g of material per cycle, or approximately 12,600 g per hour at the ZQ60’s output rate. Over a 250-day production year on two shifts, that is approximately 6.3 tonnes of HDPE resin saved per year relative to an EBM process \u2014 a genuine raw material cost saving on top of the labour saving from eliminating manual flash trimming.<\/p>\n

\"IBM-i<\/p>\n

The second defining characteristic of injection blow molding is neck finish precision. Because the bottle neck is formed by injection moulding \u2014 the most dimensionally accurate plastic forming process \u2014 the neck thread geometry, sealing surface flatness and outer diameter are held to tolerances that extrusion blow moulding cannot match. For Korean pharmaceutical bottles requiring induction-seal fitment, child-resistant closure torque-to-break specifications, or Korean GMP-qualified container drawings with tight dimensional tolerances, IBM’s injection-moulded neck is the process of choice. The EP-ZQ60’s 600 KN injection clamping force maintains the injection mould cavity in tight contact during the fill phase across all 14 cavities simultaneously, so neck geometry on cavity 14 is as accurate as cavity 1 \u2014 a consistency requirement in Korean pharmaceutical multi-cavity GMP container qualification that EBM processes cannot deliver.<\/p>\n

EP-ZQ60 survevaluvormimisel kasutatavad materjalid h\u00f5lmavad kogu Korea farmaatsia- ja tarbijapakendite valikut: HDPE Korea ravimipudelite jaoks, LDPE Korea pigistatavate dosaatorite jaoks, PP Korea kuumt\u00e4idetavate maitseainete pakendite jaoks, PS (toiduga kokkupuutuv) Korea piimatoodete ja probiootikumide jaoks, suure l\u00e4bipaistvusega PS Korea kosmeetikapurkide jaoks, ABS Korea esmaklassiliste isikuhooldustoodete konteinerite jaoks, EVA Korea spetsiaalsete pigistatavate vormide jaoks ja PCTG Korea esmaklassiliste kosmeetikapurkide ja Korea laboripakendite jaoks, mis n\u00f5uavad tavalisest PP-st suuremat keemilist vastupidavust. Maisil p\u00f5hinevad \u00f6komaterjalid sobivad ka Korea s\u00e4\u00e4stva pakendamise programmide jaoks. \u00dckski alternatiivne protsess ei kata seda materjalivalikut 1\u20132000 ml konteinerite mahutavuste vahemikus.<\/p>\n

<\/p>\n

Sissepritsega puhumisvormimine vs sissepritsega venitusvormimine: \u00f5ige platvormi valimine<\/h2>\n

Korea Ever-Power toodab nii ZQ-seeria IBM-i masinaid kui ka HGY-seeria ISBM-i masinaid, mis on saadaval ... 4-jaamaga ISBM-masinate valik<\/a>Allolev tabel on valikujuhend \u2013 mitte kahe protsessi vaheline konkurentsitihe edetabel, kuna m\u00f5lemad teenindavad erinevaid ja \u00f5igustatud rakendusi.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Valikukriteerium<\/th>\nIBM (EP-ZQ60)<\/th>\nISBM (HGY seeria)<\/th>\n<\/tr>\n<\/thead>\n
Esmased materjalid<\/td>\nHDPE, LDPE, PP, PS, ABS, EVA, PCTG<\/td>\nPET, PETG, PCTG, Tritan, PC, PP<\/td>\n<\/tr>\n
V\u00e4lk \/ j\u00e4\u00e4gid<\/td>\nNull \u2013 j\u00e4\u00e4tmeid ei teki<\/td>\nNull \u2013 j\u00e4\u00e4tmeid ei teki<\/td>\n<\/tr>\n
Kaela viimistluse t\u00e4psus<\/td>\nSurvevalu teel \u2013 suurim t\u00e4psus<\/td>\nSurvevalu teel \u2013 suurim t\u00e4psus<\/td>\n<\/tr>\n
Pudeli seina orientatsioon<\/td>\nMitte orienteeritud \u2014 \u00fchtlane amorfne sein<\/td>\nKahesuunaliselt orienteeritud \u2013 suurem selgus, k\u00f5rgem barj\u00e4\u00e4r<\/td>\n<\/tr>\n
Laia suuga purgi kasutamise v\u00f5imalus<\/td>\nSuurep\u00e4rane \u2013 IBM-i tugevus<\/td>\nV\u00f5imalik konditsioneerimise reguleerimisega<\/td>\n<\/tr>\n
Maksimaalne \u00f5\u00f5nsuste arv 10 ml juures<\/td>\n14 (EP-ZQ60)<\/td>\n6\u201312 olenevalt mudelist<\/td>\n<\/tr>\n
Maksimaalne \u00fche \u00f5\u00f5nsuse maht<\/td>\n2000 ml (EP-ZQ60)<\/td>\n2500 ml (HGY250-V4)<\/td>\n<\/tr>\n
Gaseeritud jookide tootmine<\/td>\nEi sobi (puudub kahesuunaline orientatsioon)<\/td>\nSobib (PET kahesuunaline orientatsioon)<\/td>\n<\/tr>\n
Parimad sobivad rakendused<\/td>\nFarmaatsiaviaalid, kosmeetikapurgid, kodukeemia, toidun\u00f5ud<\/td>\nPremium PET kosmeetika-, joogi- ja CSD pudelid<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

For Korean packaging factories whose product portfolio centres on HDPE pharmaceutical containers, PP cosmetic jars, wide-mouth food packaging or ABS premium personal care bottles at volumes up to 2,000 ml \u2014 the EP-ZQ60 is the correct technology. For PET crystal-clarity cosmetic serums or CSD-resistant beverage bottles \u2014 the HGY-series ISBM machines are the appropriate platform. Korea Ever-Power’s engineering team at isbm-blow-molding.com<\/a> hindab pudelivajadust ja soovitab \u00f5iget protsessi, eelistamata kumbagi tootesarja.<\/p>\n

<\/p>\n

EP-ZQ60 rakendusv\u00e4ljad<\/h2>\n
\n
\n

\"HDPE<\/p>\n

Igap\u00e4evane kemikaal ja majapidamine<\/h3>\n

HDPE and PP containers for Korean shampoo, conditioner, body wash, liquid soap, household surface cleaner and laundry product packaging at 250 ml to 2,000 ml. The EP-ZQ60’s extended 2,000 ml maximum volume and 3-cavity 500 ml or 2-cavity 1,000 ml configurations are commercially well matched to the Korean household product mid-volume production programmes that represent the largest unit volume segment in Korean injection blow molding deployments.<\/p>\n<\/div>\n

\n

\"HDPE<\/p>\n

Farmaatsiapakendid<\/h3>\n

HDPE and PP pharmaceutical containers across the full Korean clinical format range. The ZQ60’s 14-cavity 10 ml and 8-cavity 100 ml configurations are the most commercially important in Korean pharmaceutical contract packaging \u2014 10 ml PP ophthalmic containers, 30 ml HDPE oral suspension vials, 100 ml HDPE medicine bottles and 150 ml PP nasal rinse bottles. The injection-moulded neck finish on each cavity meets the dimensional consistency required for Korean GMP container qualification at both KFDA and international pharmacopoeial standards.<\/p>\n<\/div>\n

\n

\"ABS<\/p>\n

Kosmeetika ja isikuhooldus<\/h3>\n

ABS, PP and PCTG wide-mouth cosmetic jars for Korean cream, scrub and mask packaging; PP lotion and pump-body bottles for Korean skincare lines; high-transparency PS bottles for Korean serum and essence products. The ZQ60’s 10-cavity 60 ml and 8-cavity 100 ml configurations are directly suited to Korean mid-volume cosmetic OEM factories running 3\u20135 SKU families simultaneously on a single machine with regular mould changes.<\/p>\n<\/div>\n

\n

\"Korea<\/p>\n

Toidu- ja maitseainete pakendid<\/h3>\n

Food-contact-grade HDPE and PP containers for Korean cooking oil, Korean soy sauce, Korean honey, Korean vinegar, Korean condiment sauces and Korean fruit syrup at 250 ml to 2,000 ml. The ZQ60’s 2,000 ml maximum volume and zero-flash production are commercially advantageous for Korean wide-mouth food jars where label panel integrity and neck sealing surface flatness directly determine Korean consumer shelf-appeal and Korean filling line closure-torque consistency.<\/p>\n<\/div>\n<\/div>\n

<\/p>\n

EP-ZQ60 jaoks olulised sobivad komponendid<\/h2>\n

\"ZQ60<\/p>\n

Running the EP-ZQ60 at its rated output requires correctly sized auxiliary equipment. The ZQ60’s higher throughput and larger mould configurations make component sizing more critical than on the entry ZQ40 platform.<\/p>\n

    \n
  • ZQ60 IBM vormikomplekt (survevorm + puhumisvorm + mandrelkomplekt)<\/strong>
    \nKorea Ever-Power manufactures ZQ60-compatible mould sets in its precision tooling workshop, using S136 stainless steel for injection cavity bodies (HRC 50\u201352, mirror-polishable to Ra \u2264 0.05 \u03bcm for pharmaceutical-grade surface finish) and 718H alloy or magnesium-aluminium alloy for blow mould bodies depending on the cooling cycle performance target. The ZQ60’s 600 \u00d7 390 mm platen accommodates mould layouts that the ZQ40’s 480 \u00d7 340 mm cannot: the 14-cavity 10 ml mould set, for example, requires a cavity footprint that would not physically fit within the ZQ40 platen even at lower clamping force. Every ZQ60 mould set undergoes a 500-piece trial run on a Korea Ever-Power ZQ60 machine before delivery, with a dimensional report confirming cavity-to-cavity weight consistency, neck OD uniformity and body wall distribution across all 14 cavities.<\/li>\n
  • \u00d5livaba \u00f5hukompressor (0,7\u20131,2 MPa, minimaalne tootlikkus 0,7 M\u00b3\/min)<\/strong>
    \nThe EP-ZQ60 requires the same minimum compressed air specification as the ZQ40 \u2014 0.7 M\u00b3\/min at 0.7\u20131.2 MPa \u2014 but Korean facilities running ZQ60 in pharmaceutical or food-grade applications consistently benefit from sizing the air compressor at 1.0\u20131.2 M\u00b3\/min to provide margin for pipe pressure losses over longer compressed air runs within larger factory footprints. Oil-free screw compressor specification is mandatory for Korean pharmaceutical and food-grade IBM production on the ZQ60, as at 14-cavity production rates the air volume in contact with bottle interiors per hour is approximately 56% higher than at ZQ40’s 9-cavity rate, making oil contamination risk proportionally more significant.<\/li>\n
  • Vormi temperatuuri regulaator ja jahuti (jahutusveeringlus 4 M\u00b3\/h)<\/strong>
    \nThe EP-ZQ60 requires 4 M\u00b3\/h cooling water flow at 0.3\u20130.4 MPa \u2014 14% more than the ZQ40’s 3.5 M\u00b3\/h \u2014 reflecting the larger mould cooling surface area of the ZQ60’s 600 \u00d7 390 mm platen and the higher heat load from 37 KW total power versus the ZQ40’s 20 KW. Korea Ever-Power supplies matched mould temperature controllers calibrated for the ZQ60 injection mould circuit (typically 15\u201335\u00b0C for HDPE, 25\u201355\u00b0C for PP) and water chillers for the blow mould circuit. At 14-cavity production rates, maintaining a stable \u00b11\u00b0C mould temperature is more critical to cycle time consistency and bottle wall distribution than on smaller cavity configurations \u2014 the mould temperature controller selection should therefore be specified with the ZQ60 cooling water flow rate as the baseline, not a generic smaller-platform specification.<\/li>\n<\/ul>\n

    <\/p>\n

    Miks valida oma IBM-i investeeringuks Korea Ever-Power?<\/h2>\n

    \"Korea<\/p>\n

      \n
    • 600 KN kinnitus 20\u201330% juures \u00fcle t\u00f6\u00f6stusstandardi:<\/strong> The ZQ60’s European structural architecture delivers clamping force that exceeds comparable-class machines in the Korean IBM market by 20\u201330%, without the proportional energy penalty that conventional hydraulic designs carry \u2014 the unique booster cylinder design means the ZQ60 uses 10\u201320% less energy than competitors at the same clamping output level.<\/li>\n
    • Masin ja vorm koos projekteeritud:<\/strong> Korea Ever-Power toodab EP-ZQ60 masinaplatvormi ja sobivaid ZQ60 vormikomplekte samas tehases. ZQ60 vorm on konstrueeritud ZQ60 plaadi m\u00f5\u00f5tmete j\u00e4rgi, katsetatud ZQ60 masinal ja tarnitud koos ZQ60 tootmispartii m\u00f5\u00f5tmete kvalifitseerimise aruandega \u2013 mitte \u00fcldise laborin\u00e4idisega. See integratsioon k\u00f5rvaldab \u00fchilduvuse ebakindluse, mis tekib siis, kui masin ja vorm p\u00e4rinevad eraldi tarnijatelt.<\/li>\n
    • CE-sertifikaat ja ISO 9001:2015:<\/strong> The EP-ZQ60 holds CE marking for European market conformity and is manufactured under ISO 9001:2015 quality management. Korean customers exporting packaged products to European or North American regulated markets can include the ZQ60’s CE and ISO documentation in their packaging supplier qualification file.<\/li>\n
    • Skaleeritav ZQ platvormide valik:<\/strong> Klientidel, kes alustavad EP-ZQ60-ga, on sama masinaperekonna piires selge kasvutee: ZQ80, ZQ110 ja ZQ135 mudelid jagavad k\u00f5iki samu Euroopa konstruktsioonilisi disainip\u00f5him\u00f5tteid, servop\u00f6\u00f6rds\u00fcsteemi ja h\u00fcdraulikafilosoofiat kui ZQ60. \u00dcleminek ZQ60-lt ZQ80-le ei t\u00e4henda t\u00e4iesti uue masinaarhitektuuri \u00fcmberkvalifitseerimist \u2013 see t\u00e4hendab laienemist platvormiperekonna piires, mida operaator juba m\u00f5istab.<\/li>\n
    • V\u00f5tmed k\u00e4tte paigaldus ja operaatori koolitus:<\/strong> Korea Ever-Power’s field engineers handle the full EP-ZQ60 installation, commissioning and first-article container qualification on-site at the Korean customer’s facility, followed by a structured 3\u20135 day operator training programme covering machine operation, mould change procedure, fault diagnosis and preventive maintenance scheduling.<\/li>\n
    • 24\/7 kaugdiagnostika tugi:<\/strong> Korea Ever-Power’s after-sales service hotline operates around the clock. Most ZQ60 process and control issues can be resolved through the machine’s PLC remote diagnostic interface without requiring a field engineer site visit. For hardware faults, Korea Ever-Power maintains adequate spare parts inventory for same-day dispatch to Korean production facilities.<\/li>\n<\/ul>\n

      <\/p>\n

      Korduma kippuvad k\u00fcsimused \u2014 EP-ZQ60<\/h2>\n

      K1: Milline on EP-ZQ40 ja EP-ZQ60 praktiline tootmismahu erinevus 30 ml farmaatsiaviaalide tootmisel?<\/p>\n

      At 30 ml HDPE pharmaceutical vials, the ZQ40 runs 8 cavities with a 3.5-second dry cycle, producing approximately 8,200 vials per operating hour at 90% efficiency. The ZQ60 runs 12 cavities at a 4-second dry cycle, producing approximately 10,800 vials per operating hour at 90% efficiency \u2014 approximately 32% higher output per hour. The ZQ60’s advantage in cavity count more than offsets its slightly longer dry cycle time. For a Korean pharmaceutical contract packager operating two shifts (14 production hours per day), the ZQ60 produces approximately 36,000 more 30 ml vials per shift than the ZQ40. At 250 production days per year, that is approximately 9 million additional vials annually from the same floor space investment.<\/p>\n

      \n

      K2: Kas EP-ZQ60 saab toota 2-liitriseid majapidamispudeleid \u00fche s\u00fcvendiga konfiguratsioonis?<\/p>\n

      Yes. The ZQ60’s 1\u20132,000 ml volume range and 600 \u00d7 390 mm platen comfortably accommodate single-cavity 2,000 ml HDPE or PP bottle production. At single-cavity, the entire 600 KN injection clamping force is available for the single large-volume preform, which requires it \u2014 large-volume preforms have a larger gate cross-section area that generates proportionally higher injection pressure against the mould parting face. Single-cavity 2,000 ml production on the ZQ60 is commercially suited to Korean specialty food packaging (Korean soy sauce, Korean cooking oil, Korean vinegar), Korean industrial cleaning product dispensers, and Korean agricultural mixing containers where the volume exceeds what multi-cavity mid-platform machines can handle but where the ZQ80 dual-motor investment is not yet commercially justified.<\/p>\n

      \n

      K3: Kas EP-ZQ60 kasutab sama v\u00f5imendussilindri kinnituskonstruktsiooni kui EP-ZQ40?<\/p>\n

      Yes. The ZQ60 uses the same European-architecture pressurised clamping structure as the ZQ40: the booster cylinder engages only during the high-force hold phase of the clamping cycle and does not participate in the repeated open\/close strokes. This design keeps the booster cylinder’s service life very long, because it is not subjected to the repetitive mechanical loading of a conventional design where the booster moves on every open and close. For a ZQ60 running 900 cycles per operating hour, the conventional design would subject the booster to 900 full-stroke actuations per hour; the Korea Ever-Power design subjects it to only the high-force static engagement at the end of each close stroke. This is a principal reason for the ZQ60’s reported lower maintenance costs relative to competitors in the same clamping force class.<\/p>\n

      \n

      Q4: What is the ZQ60’s electrical supply specification for Korean factory installation?<\/p>\n

      The EP-ZQ60 requires a 37 KW total installed power supply at 380V \/ 3-phase \/ 50 Hz (Korean standard industrial supply). The motor power is rated at 18.5 KW or 22 KW depending on specification. Operating power draw at steady-state production is 52\u201370% of total installed power \u2014 meaning the ZQ60 draws approximately 19\u201326 KW during normal production cycles, not the full 37 KW. The 37 KW figure is the peak demand during simultaneous heating, injection and clamping actuation at startup. Korean factory electrical supply planning should size the ZQ60’s dedicated circuit at 40 KW minimum to provide startup headroom above the rated total power. A 60A \/ 380V three-phase circuit with appropriate main breaker and earthing in accordance with Korean KS C IEC 60364 standards is the standard ZQ60 electrical supply specification.<\/p>\n

      \n

      K5: Kas EP-ZQ60 saab toota lastekindla korgiga (CRC) kaelaviimistlusega konteinereid Korea farmaatsiapakendite jaoks?<\/p>\n

      Yes. CRC (child-resistant closure) pharmaceutical containers require a push-and-turn or squeeze-and-turn neck engagement that depends on precisely machined neck geometry \u2014 specifically the neck OD, thread pitch, and lower-skirt interference dimension that the CRC closure engages with. Injection blow molding’s injection-moulded neck finish is the only blow moulding process capable of consistently producing CRC-compatible neck geometry at the dimensional tolerances required for Korean KFDA and Korean KS M ISO 8317 child-resistant qualification. The ZQ60 produces CRC-compatible necks with the same \u00b10.05 mm OD consistency across all 14 cavities at 10 ml \u2014 each cavity’s neck must individually pass Korean CRC qualification testing, and the ZQ60’s injection clamping precision ensures that all 14 do so without selective cavity adjustment.<\/p>\n

      \n

      K6: Kui palju p\u00f5randapinda EP-ZQ60 koos abiseadmetega vajab?<\/p>\n

      The EP-ZQ60 machine footprint is 3.8 \u00d7 1.4 m (5.3 m\u00b2). A complete production cell including the ZQ60 machine, output conveyor (typically 2\u20133 m extending from the machine exit), oil-free air compressor, chiller and mould temperature controller requires approximately 25\u201335 m\u00b2 of floor space depending on conveyor length and auxiliary equipment layout. In Korean factory layouts with 4 m aisle clearance requirements, a standard 5 m \u00d7 8 m bay (40 m\u00b2) is typically sufficient for the complete ZQ60 cell. This compact footprint is one of the ZQ60’s commercially important advantages over Korean extrusion blow moulding lines at equivalent output, which typically require significantly more floor area for flash trimming conveyors, edge regrind systems, and scrap blending equipment.<\/p>\n

      \n

      K7: Kui kaua kestab EP-ZQ60 vormivahetus erinevate farmaatsiapudelite formaatide vahel?<\/p>\n

      A complete mould changeover on the EP-ZQ60 \u2014 removing the full injection mould + mandrel set + blow mould assembly and installing a different format \u2014 takes approximately 3 to 5 hours for an experienced operator following Korea Ever-Power’s SMED mould change protocol. The ZQ60’s larger mould set weight (compared to the ZQ40) means that mould handling equipment (floor crane or jig trolley rated for 80\u2013120 kg depending on mould configuration) is recommended to reduce operator fatigue and ensure safe mould positioning during changeover. Korea Ever-Power’s field engineering installation training covers the complete ZQ60 mould change procedure, including mould temperature controller reconnection, mandrel set indexing verification, and first-article approval sequence.<\/p>\n

      \n

      K8: Kas EP-ZQ60 \u00fchildub Korea tarbijaj\u00e4\u00e4tmetest p\u00e4rit taaskasutatud HDPE-ga (rHDPE)?<\/p>\n

      The ZQ60 can process recycled HDPE (rHDPE) blended with virgin HDPE at up to 20\u201330% rHDPE loading for non-pharmaceutical and non-food-contact applications such as industrial chemical containers, agricultural mixing vessels, and household cleaning product bottles where Korean regulatory guidance does not restrict rHDPE use. For Korean food-contact and Korean pharmaceutical container production on the ZQ60, rHDPE sourced from Korean post-consumer streams must meet Korean Ministry of Environment’s approved recycled material standards and should be sourced from certified Korean food-grade recycled HDPE processors before being used in regulated container production. Korea Ever-Power can advise on Korean ZQ60 barrel screw configuration (standard versus bimetallic) for rHDPE processing to manage the variable melt characteristics of mixed-source recycled material.<\/p>\n

      \n

      K9: Millal on EP-ZQ80 parem valik kui EP-ZQ60?<\/p>\n

      The EP-ZQ80 becomes the better choice when the production programme meets one or more of these three conditions. First, cavity count: if the bottle format and daily output target together require more than 14 cavities at 10 ml (ZQ80 supports 20 cavities at 10 ml), or more than 12 at 30 ml (ZQ80 supports 18), the ZQ80 is needed. Second, mould size: if the multi-cavity mould layout physically exceeds the ZQ60’s 600 \u00d7 390 mm platen (the ZQ80 offers 800 \u00d7 400 mm), the ZQ80 is required regardless of clamping force. Third, investment strategy: if the Korean factory’s five-year output growth projection will reach the ZQ60’s maximum capacity within two years, investing in the ZQ80 at initial installation avoids a second machine purchase cycle within a short horizon. The ZQ80 adds a high-precision angle divider and dual hydraulic system, which also improve synchronisation accuracy at high cycle counts \u2014 a benefit at 18\u201320 cavity production that the ZQ60’s servo rotation handles adequately at up to 14 cavities.<\/p>\n

      \n

      K10: Millist standarddokumentatsiooni Korea Ever-Power EP-ZQ60 tarnega kaasa annab?<\/p>\n

      Korea Ever-Power delivers the following documentation package with every EP-ZQ60: (1) CE Declaration of Conformity for the machine; (2) Operation and Maintenance Manual in English; (3) Hydraulic schematic and electrical wiring diagram; (4) Spare parts catalogue with Korea Ever-Power part numbers and recommended initial spare parts list; (5) ZQ60 mould set dimensional qualification report (if mould ordered with machine), confirming cavity weight, neck OD, body diameter and base thickness on 500 production samples; (6) Machine test report from Korea Ever-Power’s pre-delivery production trial; and (7) Packing list and export documentation for Korean customs clearance. Additional documentation for Korean pharmaceutical GMP container supplier qualification files (supplier quality agreement, material certificates for mould steel, mould surface roughness reports) can be requested at order stage and is provided at no additional charge as part of Korea Ever-Power’s standard service commitment.<\/p>\n

      \n

      <\/p>\n

      Klientide arvustused ja tagasiside kohapeal<\/h2>\n
      \n

      “We upgraded from a competitor 12-cavity machine to the EP-ZQ60 at 14 cavities for our 10 ml PP eye drop bottle line. The output increase was immediate \u2014 about 18% more bottles per shift, and the neck finish consistency across all 14 cavities is better than our old 12-cavity machine was at 12. We verified all 14 cavities in first-article qualification without a single adjustment. The Korea Ever-Power installation engineer stayed with us through the first full production run.”<\/p>\n

      Baek Hyun-jun<\/strong>, tootmisdirektor, ravimimahutite lepinguline tootmine, Gyeonggi-do (2025. aasta algus)<\/p>\n<\/div>\n

      \n
      \n

      “We use the EP-ZQ60 for our 500 ml and 1,000 ml HDPE liquid soap line \u2014 3 cavities at 500 ml and 2 cavities at 1,000 ml. The machine runs both formats on the same shift with a single mould change during the shift break. The booster clamping design is clearly different from what we had before \u2014 the machine is noticeably quieter during the clamping phase and our hydraulic oil temperature runs lower than our previous machine at the same output rate.”<\/p>\n

      Yoon Seo-yeon<\/strong>, majapidamiskemikaalide pakendamise tegevjuht, Incheon (2024. aasta l\u00f5pp)<\/p>\n<\/div>\n

      \n
      \n

      “Our main format is a 100 ml PP medicine bottle, 8 cavities. We checked the weight and neck OD on 50 consecutive bottles from each cavity in our first-article qualification \u2014 all 8 cavities passed on the first check. We’ve never had a first-article pass on all cavities simultaneously on any IBM machine before. The ZQ60’s documentation package was also complete, which our GMP auditor appreciated \u2014 we didn’t need to chase supplementary documents.”<\/p>\n

      Cha Min-seok<\/strong>, kvaliteedikontrolli juht, Korea GMP farmaatsiapakendite osakond, Cheongju (2024. aasta keskpaik)<\/p>\n<\/div>\n

      \n
      \n

      “I compared the ZQ60 with two other Korean-imported IBM machines at the same price point. The ZQ60’s 600 KN clamping versus the 480 KN on one competitor and 520 KN on the other was the deciding factor \u2014 I needed that extra clamping margin for my 10-cavity 60 ml wide-mouth jar configuration. The jar neck profile requires more clamping than a standard narrow-neck bottle. Correct clamping makes the neck flash-free on every cycle.”<\/p>\n

      Im Jae-won<\/strong>, Kosmeetikapurkide OEM-tootmise tehasejuht, Seoul (2024. aasta algus)<\/p>\n<\/div>\n

      \n
      \n

      “We run the ZQ60 on our 250 ml Korean soy sauce bottle, 5 cavities. HDPE, food-contact grade. The injection-moulded base is flat and clean on every bottle \u2014 our filling line’s base inspection camera had a 4% rejection rate on our previous EBM machine from parting-line marks. We are well under 0.5% on the ZQ60 after six months of production. The zero-flash output also means our line operators do not spend the first 20 minutes of each shift clearing the scrap conveyor.”<\/p>\n

      Kwon Tae-young<\/strong>, liinijuht, Korea toiduainete pakendamise tehas, P\u00f5hja-Gyeongsangi provints (2024. aasta l\u00f5pp)<\/p>\n<\/div>\n

      \n
      \n

      “The lead time from payment to machine arrival was 67 days \u2014 exactly as quoted. Installation took 3.5 days. Our team ran the first full production shift on day 5 without the Korea Ever-Power engineer present. That says a lot about the training quality. Eight months of operation with no unplanned stoppages. Our planned annual maintenance check is the first scheduled stop since delivery.”<\/p>\n

      Laul Ji-ho<\/strong>, tehase omanik, HDPE kosmeetika- ja farmaatsiapudelite tootmine, Daegu (2025. aasta keskpaik)<\/p>\n<\/div>\n

      Seotud tooted<\/h2>\n
      \n
      3-jaama<\/span>
      \n3-jaamaline ISBM-masin<\/a>
      \n\u00dcheetapilised survevalu-venitusvormimismasinad kolmepositsioonilise p\u00f6\u00f6rleva revolvriga \u2013 kompaktne jalaj\u00e4lg, kiire kuivts\u00fckkel, ideaalne v\u00e4ikeste ja keskmise suurusega PET- ja PETG-pudelite tootmiseks.<\/span>
      \n      Sirvi 3-jaama ISBM-i \u2192<\/a><\/div>\n
      4-jaama<\/span>
      \n      4-jaamaline ISBM-masin<\/a>
      \n4-jaamaline ISBM koos spetsiaalse konditsioneerimisjaamaga \u2013 v\u00f5imaldab toota mitte\u00fcmmargusi, ovaalseid ja lamedaid pudeleid \u00fchtlase seinapaksusega, sealhulgas ASB-12M ja AOKI-\u00fchilduvatel platvormidel.<\/span>
      \n      Sirvi 4-jaama ISBM-i \u2192<\/a><\/div>\n
      6-jaam<\/span>
      \n      6-jaamaline ISBM-masin<\/a>
      \nSuure v\u00f5imsusega 6-jaamaline kahe sissepritsega ISBM-platvorm \u2013 peaaegu kahekordne l\u00e4bilaskev\u00f5ime v\u00f5rreldes sama suurusega 4-jaamaga, sobib Korea keskmise ja suure mahuga joogi-, kosmeetika- ja farmaatsiatoodete tootmisliinidele.<\/span>
      \n      Sirvi 6-jaama ISBM-i \u2192<\/a><\/div>\n
      T\u00f6\u00f6riistad<\/span>
      \n      ISBM-masina vorm<\/a>
      \nKohandatud \u00fcheetapilise sissepritsega venitus-puhumisvormid S136 roostevabast terasest \u2013 \u00fchilduvad Korea Ever-Power HGY seeria, Jaapani ASB-12M, AOKI 250 ja ASB-70DPH platvormidega. 1\u201328 \u00f5\u00f5nsusega konfiguratsioonid.<\/span>
      \n      Sirvi ISBM vorme \u2192<\/a><\/div>\n<\/div>\n

      Toimetaja: Cxm<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"

      \n

      EP-ZQ60 on standardtootmises olev Euroopa stiilis 3-jaamaga sissepritsega puhumisvormimismasin<\/strong> Koreas on Ever-Poweri ZQ-seeria \u00f5ige platvorm Korea farmaatsiatoodete lepingulistele tootjatele, Korea kosmeetikatoodete OEM-tehastele ja Korea toiduainete pakendamise liinidele, mis vajavad suuremat \u00f5\u00f5nsuste arvu ja mahuteid, kui algtaseme ZQ40 pakkuda suudab. 600 kN survekinnitusj\u00f5u, 14 \u00f5\u00f5nsuse mahuga 10 ml ja maksimaalse mahuti mahuga 2000 ml katab ZQ60 IBM-i tootesarja k\u00f5ige laiema kaubanduslikult olulise valiku. Selle 600 \u00d7 390 mm plaat sobib mitme \u00f5\u00f5nsusega vormikomplektidega, mida ZQ40 ei mahuta. Ainulaadne r\u00f5hu all olev kinnitusstruktuur hoiab energiatarbimise 10\u201320% madalamal tavap\u00e4raste h\u00fcdrauliliste IBM-masinate omast selles v\u00e4ljundklassis ning standardne servomootoriga tornp\u00f6\u00f6rlemine tagab t\u00e4pse ja korduva ts\u00fcklist ts\u00fcklisse viimistluskvaliteedi k\u00f5igis 14 \u00f5\u00f5nsuses. M\u00f5\u00f5tmete 3,8 \u00d7 1,4 \u00d7 1,8 m ja 5 tonni juures sobib ZQ60 standardsetele Korea tehasepaigutustele ilma spetsiaalsete ehitust\u00f6\u00f6deta.<\/p>\n<\/div>","protected":false},"featured_media":1003,"template":"","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":""},"product_brand":[],"product_cat":[27],"product_tag":[],"class_list":["post-1025","product","type-product","status-publish","has-post-thumbnail","product_cat-injection-blow-molding-machine","first","instock","shipping-taxable","product-type-simple"],"_links":{"self":[{"href":"https:\/\/isbm-blow-molding.com\/et\/wp-json\/wp\/v2\/product\/1025","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/isbm-blow-molding.com\/et\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/isbm-blow-molding.com\/et\/wp-json\/wp\/v2\/types\/product"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/isbm-blow-molding.com\/et\/wp-json\/wp\/v2\/media\/1003"}],"wp:attachment":[{"href":"https:\/\/isbm-blow-molding.com\/et\/wp-json\/wp\/v2\/media?parent=1025"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/isbm-blow-molding.com\/et\/wp-json\/wp\/v2\/product_brand?post=1025"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/isbm-blow-molding.com\/et\/wp-json\/wp\/v2\/product_cat?post=1025"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/isbm-blow-molding.com\/et\/wp-json\/wp\/v2\/product_tag?post=1025"}],"curies":[{"name":"t\u00f6\u00f6leht","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}