{"id":1029,"date":"2026-07-03T06:46:23","date_gmt":"2026-07-03T06:46:23","guid":{"rendered":"https:\/\/isbm-blow-molding.com\/?post_type=product&p=1029"},"modified":"2026-07-03T06:46:23","modified_gmt":"2026-07-03T06:46:23","slug":"ep-zq135-injection-blow-molding-machine-european-style","status":"publish","type":"product","link":"https:\/\/isbm-blow-molding.com\/es\/product\/ep-zq135-injection-blow-molding-machine-european-style\/","title":{"rendered":"M\u00e1quina de moldeo por inyecci\u00f3n-soplado EP-ZQ135 (estilo europeo)"},"content":{"rendered":"
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<\/p>\n

Descripci\u00f3n general del producto<\/h2>\n

The EP-ZQ135 is the highest-capacity model in Korea Ever-Power’s m\u00e1quina de moldeo por inyecci\u00f3n-soplado<\/a> La gama y la c\u00faspide de la serie hidr\u00e1ulica ZQ. Es la m\u00e1quina que especifican los grandes fabricantes farmac\u00e9uticos coreanos cuando se requiere una producci\u00f3n de 10 ml en 30 cavidades desde una sola m\u00e1quina IBM, una configuraci\u00f3n que ning\u00fan otro modelo de la serie ZQ puede lograr, y cuando el programa de producci\u00f3n coreano es lo suficientemente grande como para que el costo incremental de la ZQ135 sobre la ZQ110 se justifique por el n\u00famero adicional de cavidades 25% (30 frente a 24) y el avance de ingenier\u00eda a 6+N zonas de barril y motores hidr\u00e1ulicos duales de 37+37 KW.<\/p>\n

Three engineering parameters distinguish the ZQ135 from every other model in the ZQ series. First, 30 cavities at 10 ml: the highest cavity count in the series, achievable because the ZQ135’s 1,350 KN injection clamping provides approximately 45 KN per cavity at 30 cavities \u2014 sufficient for flash-free pharmaceutical neck production at standard HDPE injection conditions. Second, 6+N barrel zones: the only model in the ZQ series with this configuration, providing two additional barrel temperature zones beyond the 4+N standard of the ZQ80 and ZQ110. These extra zones allow independent temperature control at positions along the barrel where residual heat from the previous cycle and frictional shear from the 70 mm screw at maximum capacity create the most demanding temperature management challenge. Third, 37+37 KW dual hydraulic motors: the highest dual circuit power in the ZQ series, matching the larger hydraulic circuit demands of the ZQ135’s 30-cavity clamping loads and the higher volumetric flow rate needed to operate the larger clamping cylinder and blow circuit at rated speed.<\/p>\n

\"M\u00e1quina<\/p>\n

Con unas dimensiones de 5,5 \u00d7 2 \u00d7 2,4 m y un peso de 18 toneladas, la ZQ135 es la instalaci\u00f3n m\u00e1s robusta de la serie ZQ. Las f\u00e1bricas coreanas que ponen en marcha una ZQ135 la consideran una inversi\u00f3n en infraestructura fija comparable a otros equipos de producci\u00f3n importantes: una base de hormig\u00f3n con pernos de anclaje integrados, un circuito el\u00e9ctrico de alta capacidad, dos circuitos de refrigeraci\u00f3n por agua y un suministro de aire comprimido de grado industrial. Korea Ever-Power proporciona un documento completo de especificaciones para la preparaci\u00f3n del emplazamiento de la ZQ135 (planos de cimentaci\u00f3n, esquema de conexiones de servicios p\u00fablicos, requisitos de altura libre para el acceso de la gr\u00faa de moldes) como parte del paquete de gesti\u00f3n de proyectos previo a la entrega, lo que garantiza que los clientes coreanos puedan completar la preparaci\u00f3n civil y el\u00e9ctrica antes de la llegada de la m\u00e1quina.<\/p>\n

<\/p>\n

Especificaciones t\u00e9cnicas \u2014 EP-ZQ135<\/h2>\n

The following parameters are Korea Ever-Power’s engineering specifications for the EP-ZQ135. Core confirmed specifications are stated; parameters marked “approx.” follow the ZQ series engineering progression and should be verified with Korea Ever-Power’s technical team. All parameters are for reference and subject to update without notice.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Art\u00edculo<\/th>\nUnidad<\/th>\nEP-ZQ135<\/th>\n<\/tr>\n<\/thead>\n
Sistema de inyecci\u00f3n<\/td>\n<\/tr>\n
Di\u00e1metro del tornillo<\/td>\nmm<\/td>\n70<\/td>\n<\/tr>\n
Relaci\u00f3n L\/D del tornillo<\/td>\n\u2014<\/td>\n22:1<\/td>\n<\/tr>\n
Peso de la inyecci\u00f3n (aprox.)<\/td>\ngramo<\/td>\n~800<\/td>\n<\/tr>\n
Potencia calor\u00edfica (aprox.)<\/td>\nKW<\/td>\n~30<\/td>\n<\/tr>\n
N\u00famero de zonas de barril<\/td>\n\u2014<\/td>\n6+N<\/td>\n<\/tr>\n
Inyecci\u00f3n de derrame cerebral (aprox.)<\/td>\nmm<\/td>\n~200<\/td>\n<\/tr>\n
Sistema de sujeci\u00f3n<\/td>\n<\/tr>\n
Fuerza de sujeci\u00f3n \u2014 Inyecci\u00f3n<\/td>\nKN<\/td>\n1,350<\/td>\n<\/tr>\n
Carrera de apertura: Inyecci\u00f3n<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
Fuerza de sujeci\u00f3n \u2014 Soplado (aprox.)<\/td>\nKN<\/td>\n~180<\/td>\n<\/tr>\n
Golpe de apertura: Soplar<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
Altura del elevador de mesa giratoria<\/td>\nmm<\/td>\n70<\/td>\n<\/tr>\n
Moho<\/td>\n<\/tr>\n
Tama\u00f1o m\u00e1ximo de la platina (aprox.)<\/td>\nmm<\/td>\n~1.150 \u00d7 500<\/td>\n<\/tr>\n
Espesor del molde (aprox.)<\/td>\nmm<\/td>\n~360<\/td>\n<\/tr>\n
Di\u00e1metro m\u00e1ximo de la botella<\/td>\nmm<\/td>\n120<\/td>\n<\/tr>\n
Altura m\u00e1xima de la botella<\/td>\nmm<\/td>\n220<\/td>\n<\/tr>\n
Volumen de botella adecuado<\/td>\nml<\/td>\n1 \u2013 2.000<\/td>\n<\/tr>\n
Carrera de desprendimiento (aprox.)<\/td>\nmm<\/td>\n~240<\/td>\n<\/tr>\n
Energ\u00eda, servicios p\u00fablicos y dimensiones<\/td>\n<\/tr>\n
Presi\u00f3n hidr\u00e1ulica<\/td>\nMPa<\/td>\n14<\/td>\n<\/tr>\n
Potencia del motor (doble)<\/td>\nKW<\/td>\n37 + 37<\/td>\n<\/tr>\n
Ciclo seco<\/td>\ns<\/td>\n4<\/td>\n<\/tr>\n
Potencia total<\/td>\nKW<\/td>\n95<\/td>\n<\/tr>\n
Relaci\u00f3n de potencia operativa<\/td>\n%<\/td>\n52 \u2013 70<\/td>\n<\/tr>\n
Presi\u00f3n m\u00ednima de aire<\/td>\nMPa<\/td>\n0,7 \u2013 1,2<\/td>\n<\/tr>\n
Capacidad de aire comprimido<\/td>\nM\u00b3\/min<\/td>\n0.7<\/td>\n<\/tr>\n
Caudal de agua de refrigeraci\u00f3n (aprox.)<\/td>\nM\u00b3\/h<\/td>\n~6<\/td>\n<\/tr>\n
Presi\u00f3n del agua de refrigeraci\u00f3n<\/td>\nMPa<\/td>\n0,3 \u2013 0,4<\/td>\n<\/tr>\n
Dimensiones (largo \u00d7 ancho \u00d7 alto)<\/td>\nMETRO<\/td>\n5,5 \u00d7 2 \u00d7 2,4<\/td>\n<\/tr>\n
Peso de la m\u00e1quina<\/td>\nTonelada<\/td>\n18<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Parameters marked “approx.” follow ZQ series engineering progression and should be confirmed with Korea Ever-Power’s technical team. All specifications for reference only.<\/p>\n

EP-ZQ135 Referencia de recuento de cavidades por volumen de botella<\/h3>\n

(Valores de referencia basados \u200b\u200ben la progresi\u00f3n de la serie ZQ; confirme las configuraciones espec\u00edficas del molde con Korea Ever-Power).<\/p>\n

\n\n\n\n\n\n
Volumen por botella<\/th>\n10 ml<\/th>\n30 ml<\/th>\n60 ml<\/th>\n100 ml<\/th>\n250 ml<\/th>\n500 ml<\/th>\n1.000 ml<\/th>\n<\/tr>\n<\/thead>\n
Caries m\u00e1ximas<\/td>\n30<\/td>\n24 \u2013 26<\/td>\n20<\/td>\n16 \u2013 18<\/td>\n12<\/td>\n8<\/td>\n5 \u2013 6<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Solo a t\u00edtulo informativo. Korea Ever-Power se reserva el derecho de modificar las especificaciones sin previo aviso.<\/p>\n

<\/p>\n

Principio de funcionamiento del EP-ZQ135: Proceso de 3 estaciones a escala de buque insignia de 30 cavidades.<\/h2>\n

\"Proceso<\/p>\n

The EP-ZQ135 operates on the same 3-station rotary turret principle as the complete ZQ series, with injection, blow moulding and stripping executing simultaneously on 30 independent mandrel sets. At 30-cavity 10 ml production and 4-second cycle time, the ZQ135 outputs 30 bottles every cycle \u2014 a conveyor input rate of 7.5 bottles per second. At the ZQ135’s production rate, downstream production line planning demands greater rigour than at any lower-series model: the output accumulation capacity, inspection station throughput, counting and packaging equipment must all be sized and balanced to the ZQ135’s sustained output without creating downstream constraints that force machine cycle interruption.<\/p>\n

Estaci\u00f3n 1: Inyecci\u00f3n a 1350 kN con control de barril de zona 6+N.<\/h3>\n

The ZQ135’s injection station operates at the highest parameters in the ZQ series: 1,350 KN injection clamping, approximately 800 g shot weight, 70 mm screw, and 6+N barrel zone temperature control. At 30 cavities, the cumulative projected cavity area resisting injection pressure during fill is the largest in the series. The 1,350 KN clamping provides approximately 45 KN per cavity \u2014 the minimum acceptable margin for flash-free neck production on pharmaceutical HDPE at standard injection pressure \u2014 sustained across all 30 cavities simultaneously through the entire injection and hold phase. The 6+N barrel zone configuration manages the most demanding temperature control challenge in the ZQ series: at approximately 800 g shot weight through a 70 mm \/ 22:1 L\/D barrel, the temperature differential along the barrel between the feed zone and the gate zone is the largest in the series, and independent control of all 6+ zones ensures that each section of the barrel can be held at its individual optimal setpoint regardless of the thermal condition of adjacent zones. The high-precision angle divider coordinates the mould-close and turret-lift motions as on the ZQ80 and ZQ110, ensuring all 30 mandrels register to their respective preform cavities with the same angular precision on every cycle.<\/p>\n

Estaci\u00f3n 2: Moldeo por soplado simult\u00e1neo de 30 cavidades mediante circuito doble de 37 kW.<\/h3>\n

All 30 preforms are inflated simultaneously at the blow station, with approximately 180 KN blow clamping and the dual hydraulic system’s Circuit B at 37 KW \u2014 the highest dedicated blow-circuit power in the ZQ series. The 37 KW blow circuit serves the ZQ135’s larger hydraulic actuator volumes: 30 blow cavities require a clamping cylinder with a larger bore than the ZQ110’s 24-cavity machine, and the proportionally higher hydraulic oil volume to fill and pressurize that cylinder within the same 4-second cycle time demands the higher-capacity circuit that the 37 KW motor provides. The dual circuit independence \u2014 with Circuit A (injection + screw, 37 KW) serving injection and recovering while Circuit B serves blow \u2014 is even more important at the ZQ135 scale than at lower-series models. At 30 cavities, the injection pressure demand peak and blow pressure demand peak are both at their maximum in the ZQ series, and any cross-system hydraulic interference between these two peaks would produce visible inter-cavity weight and wall thickness variation. The independent 37 KW circuits ensure that neither peak affects the other.<\/p>\n

Estaci\u00f3n 3: Producci\u00f3n a una tasa de 30 botellas por ciclo.<\/h3>\n

Thirty finished bottles are stripped per cycle at the stripping station, requiring a stripping mechanism with the force and stroke to disengage 30 mandrels simultaneously from 30 finished bottles without surface marking or deformation. At the ZQ135’s approximately 27,000 bottles per operating hour at 10 ml, the output conveyor, accumulation buffer and downstream handling system form a critical part of the production line’s effective output capacity. Korea Ever-Power provides complete ZQ135 downstream production line layout guidance, including conveyor speed calculation, accumulation capacity sizing, and integration interface specifications for downstream inspection and filling equipment \u2014 ensuring the ZQ135’s full output potential is not limited by an under-specified production line around it.<\/p>\n

<\/p>\n

Caracter\u00edsticas principales del EP-ZQ135: 30 cavidades, 6+N zonas de barril y sistema hidr\u00e1ulico dual de 37+37 kW.<\/h2>\n

\"Estructura<\/p>\n

Tres caracter\u00edsticas de ingenier\u00eda definen al ZQ135 como una plataforma genuinamente distinta del ZQ110 y de todos los modelos de series inferiores, y no simplemente una versi\u00f3n ampliada de estos. Cada caracter\u00edstica representa la m\u00e1xima expresi\u00f3n de su categor\u00eda dentro de la serie ZQ.<\/p>\n

6+N zonas del ca\u00f1\u00f3n: M\u00e1ximo control de temperatura para un peso m\u00e1ximo de perdig\u00f3n.<\/h3>\n

El ZQ135 es el \u00fanico modelo de la serie ZQ con 6+N zonas de temperatura en el ca\u00f1\u00f3n, en comparaci\u00f3n con 4+N en el ZQ80 y el ZQ110 y 3+N en el ZQ40 y el ZQ60. El aumento de 3+N a 4+N en el ZQ80 se debi\u00f3 a la necesidad de un control m\u00e1s preciso de la temperatura en la zona de la compuerta con un peso de perdig\u00f3n de 466 g. El aumento de 4+N a 6+N en el ZQ135 se debe al incremento adicional a aproximadamente 800 g y al mayor tiempo de permanencia en el ca\u00f1\u00f3n de un perdig\u00f3n m\u00e1s grande en una combinaci\u00f3n de ca\u00f1\u00f3n y husillo de 70 mm \/ 22:1 L\/D. Con un peso de perdig\u00f3n de 800 g, la masa de pol\u00edmero en el ca\u00f1\u00f3n abarca m\u00e1s zonas t\u00e9rmicas y est\u00e1 en contacto con la pared del ca\u00f1\u00f3n durante m\u00e1s tiempo por unidad de volumen que con pesos de perdig\u00f3n menores. La configuraci\u00f3n 6+N permite al ingeniero de procesos establecer seis puntos de ajuste de temperatura independientes a lo largo del cilindro: zona de alimentaci\u00f3n, zona de transici\u00f3n, zona de dosificaci\u00f3n, zona de aproximaci\u00f3n a la compuerta, zona de compuerta y zonas adicionales definidas por el operador. Cada zona est\u00e1 optimizada para la condici\u00f3n t\u00e9rmica de la resina en esa posici\u00f3n del cilindro. El resultado es la distribuci\u00f3n de temperatura de fusi\u00f3n m\u00e1s uniforme que ingresa a la red de canal caliente de 30 cavidades de la serie ZQ, lo que produce el peso de preforma m\u00e1s consistente y la distribuci\u00f3n de espesor de pared m\u00e1s uniforme en las 30 cavidades que la serie ZQ puede lograr.<\/p>\n

Potencia hidr\u00e1ulica dual de 37+37 kW: Capacidad m\u00e1xima del circuito<\/h3>\n

The ZQ135’s dual hydraulic motors at 37+37 KW represent a 68% increase in motor power per circuit relative to the ZQ110’s 22+22 KW. This increase is driven by the larger hydraulic actuator volumes throughout the machine at ZQ135 scale: the injection clamping cylinder at 1,350 KN requires a larger bore and higher hydraulic oil volume per stroke than at 1,100 KN, and the blow clamping cylinder at 30 cavities requires proportionally more volume and pressure to close against the larger mould platen. At the ZQ135’s cycle time of 4 seconds, the hydraulic oil delivery rate required to fill, pressurize and depressurize these larger volumes within each phase of the 4-second cycle demands 37 KW per circuit rather than the 22 KW that suffices for the ZQ110’s geometry. The dual circuit energy saving mechanism remains identical to the ZQ80 and ZQ110: each 37 KW circuit reduces to near-idle load during the phases of the cycle when its served function (injection vs blow) is not at peak demand, maintaining the 20\u201330% energy saving versus single-circuit competitors across the full ZQ series production scale range.<\/p>\n

30 cavidades a 10 ml: El techo de la serie ZQ y lo que significa<\/h3>\n

La configuraci\u00f3n de 30 cavidades de 10 ml es el n\u00famero m\u00e1ximo de cavidades en la serie hidr\u00e1ulica IBM ZQ de Korea Ever-Power. Con este n\u00famero de cavidades y un tiempo de ciclo de 4 segundos, la ZQ135 produce la mayor producci\u00f3n de cualquier m\u00e1quina hidr\u00e1ulica IBM individual en la gama Korea Ever-Power. Las grandes empresas farmac\u00e9uticas coreanas cuyo requerimiento anual supera los 75 millones de envases de 10 ml por a\u00f1o \u2014generalmente fabricantes farmac\u00e9uticos nacionales coreanos con m\u00faltiples contratos de cadena de suministro hospitalario y envasadores farmac\u00e9uticos multinacionales coreanos\u2014 encuentran en la ZQ135 la soluci\u00f3n de una sola m\u00e1quina que elimina la complejidad operativa de m\u00faltiples m\u00e1quinas m\u00e1s peque\u00f1as. El juego de moldes de 30 cavidades para la ZQ135 es la herramienta m\u00e1s compleja que Korea Ever-Power fabrica para la serie ZQ: sistema de canal caliente de 30 gotas, 30 puntos de registro de mandril a cavidad para gestionar con el divisor de \u00e1ngulos y un informe de calificaci\u00f3n dimensional cavidad por cavidad que certifica individualmente las 30 cavidades antes del env\u00edo.<\/p>\n

<\/p>\n

IBM vs ISBM: Elecci\u00f3n tecnol\u00f3gica a escala de buque insignia<\/h2>\n

Korea Ever-Power fabrica tanto las m\u00e1quinas IBM de la serie ZQ como las m\u00e1quinas ISBM de la serie HGY, disponibles en el Gama de m\u00e1quinas ISBM de 4 estaciones<\/a>. At the ZQ135 investment level, the IBM vs ISBM process distinction is clear and definitive. The ZQ135 serves HDPE and PP pharmaceutical containers, household chemical packaging and food-grade wide-mouth formats at the highest single-machine output in the Korea Ever-Power IBM range. No ISBM machine in the HGY series \u2014 which serves PET, PETG and Tritan for cosmetic and beverage applications \u2014 can approach the ZQ135’s 30-cavity HDPE pharmaceutical output or match its material handling range. The two processes serve fundamentally different materials and bottle physics: the ZQ135 and the HGY ISBM series are complementary production technologies, not alternatives in the same product category. Korean factories with both HDPE pharmaceutical and PET cosmetic production lines in the same facility operate both platforms \u2014 the ZQ135 for HDPE and the HGY-series ISBM for PET \u2014 each serving its native application. Korea Ever-Power at isbm-blow-molding.com<\/a> Podemos asesorarle sobre la combinaci\u00f3n de m\u00e1quinas adecuada para las instalaciones de producci\u00f3n coreanas que procesan materiales mixtos.<\/p>\n

<\/p>\n

Campos de aplicaci\u00f3n EP-ZQ135<\/h2>\n
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\"Frascos<\/p>\n

Fabricaci\u00f3n farmac\u00e9utica a gran escala<\/h3>\n

The ZQ135’s 30-cavity 10 ml and 16\u201318 cavity 100 ml configurations serve Korea’s largest pharmaceutical manufacturers and the highest-volume Korean pharmaceutical contract packaging operations \u2014 Korean national health insurance supply chain packagers, Korean large-hospital direct-supply manufacturers and Korean pharmaceutical exporters whose annual 10 ml container volumes exceed 75 million units per year per product line. At approximately 27,000 units per operating hour, the ZQ135 is the pharmaceutical IBM benchmark in the Korean market.<\/p>\n<\/div>\n

\"Envase<\/p>\n

Embalaje para el consumidor de gran volumen<\/h3>\n

Envases de HDPE y PP de 8 cavidades de 500 ml y de 5 a 6 cavidades de 1000 ml para champ\u00fa, acondicionador, gel de ducha y productos de limpieza del hogar de marcas coreanas, con el nivel de producci\u00f3n m\u00e1s alto de la serie ZQ; envases de 12 cavidades de 250 ml para condimentos, aceite de cocina y envases aptos para uso alimentario coreanos. Los principales fabricantes coreanos de bienes de consumo, cuyos compromisos de volumen nacional y de exportaci\u00f3n requieren la m\u00e1xima producci\u00f3n de IBM en una sola m\u00e1quina para formatos de volumen medio, consideran que la ZQ135 es la plataforma t\u00e9cnica y comercialmente adecuada.<\/p>\n<\/div>\n

\"Tarro<\/p>\n

Cosm\u00e9tica e industrial de gran formato<\/h3>\n

ABS, PP and PCTG wide-mouth cosmetic jars at 12-cavity 250 ml for Korean large-scale K-Beauty contract manufacturing; HDPE industrial reagent and agrochemical containers at 5\u20136 cavity 1,000 ml; PP bulk personal care containers for Korean export markets. The ZQ135’s 1,350 KN clamping handles the high per-cavity injection pressure requirements of wide-mouth ABS jar production at the largest cavity counts and heaviest shot weights in the series.<\/p>\n<\/div>\n<\/div>\n

<\/p>\n

Componentes esenciales compatibles para el EP-ZQ135<\/h2>\n

\"Equipos<\/p>\n