\n| Uniloy UIB Ref.<\/td>\n | UIB70<\/td>\n | UIB90<\/td>\n | UIB120<\/td>\n | UIB150<\/td>\n | UIB180<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n Source: Korea Ever-Power ZQ-series product specification data. Uniloy UIB designations are for buyer reference only.<\/p>\n <\/p>\n H\u00e4ufig gestellte Fragen<\/h2>\n\n \n Q1: Can Uniloy UIB180 mould tooling be transferred to the EP-ZQ135?<\/p>\n Not without assessment. Uniloy UIB180-class mould tooling standards are not publicly documented. EP-ZQ135 platen is 1,300 \u00d7 500 mm with its own bolt-hole pattern, mandrel pitch and mould thickness configuration. Send UIB180 mould base drawings for a Korea Ever-Power compatibility review within 5 working days at no cost.<\/p>\n<\/div>\n \n Q2: Why is EP-ZQ135 at 2.4m when UIB180-class machines are typically 3.5m+ at this tonnage?<\/p>\n UIB180-class American IBM machine height scales with tonnage because the vertical hydraulic clamping cylinder must physically accommodate 180-tonne clamping force AND provide full mould open\/close stroke clearance above the injection unit. At 180-tonne class, this vertical column reaches 3.5\u20134.0 m. Korea Ever-Power EP-ZQ135 uses a horizontal European booster cylinder that provides 1,350 kN clamping hold force in static compression \u2014 the cylinder does not travel on mould open\/close and requires no vertical clearance above the injection unit. This horizontal booster design keeps EP-ZQ135 at 2.4 m across 1,350 kN clamping force. The entire EP-ZQ platform grows only 0.7 m in height from 400 kN (ZQ40 at 1.7 m) to 1,350 kN (ZQ135 at 2.4 m) \u2014 while UIB-class American IBM machines grow proportionally in height with tonnage class.<\/p>\n<\/div>\n \n Q3: What is the annual production capacity of EP-ZQ135 at 30 cavities, 10ml format?<\/p>\n At 30 cavities, 5.0 s typical total cycle time at 10 ml PCTG format, 3 shifts per day, 330 production days per year: approximately (30 \u00d7 3,600 \/ 5.0) \u00d7 24 \u00d7 330 = approximately 428 million 10 ml PCTG dropper vials per year per EP-ZQ135 unit. For 100 ml pharmaceutical HDPE at 18 cavities and 5.5 s total cycle: approximately (18 \u00d7 3,600 \/ 5.5) \u00d7 24 \u00d7 330 = approximately 193 million bottles per year per unit. These are the highest single-machine annual output figures in this entire IBM comparison series.<\/p>\n<\/div>\n \n Q4: Does EP-ZQ135 at 2.4m height fit Korean pharmaceutical GMP cleanrooms?<\/p>\n Yes, for cleanrooms with 3.0 m ceiling clearance (0.6 m overhead \u2014 comfortable for barrel heater element service, upper hydraulic system maintenance and HVAC access). For 2.7 m ceiling cleanrooms: EP-ZQ135 at 2.4 m leaves 0.3 m overhead \u2014 below the 0.5 m minimum for barrel heater service. Korean pharmaceutical GMP cleanrooms for pharmaceutical IBM at this tonnage class are typically built with 3.0\u20134.5 m ceiling clearance to accommodate large equipment; EP-ZQ135 at 2.4 m qualifies for all such environments. UIB180-class machines at 3.5\u20134.0 m require 4.0\u20134.5+ m ceiling clearance for installation \u2014 outside standard pharmaceutical GMP cleanroom specifications.<\/p>\n<\/div>\n \n Q5: What is the EP-ZQ135 machine and mould lead time?<\/p>\n Machine: 65\u201380 working days from order confirmation and deposit. Mould tooling: 55\u201365 working days (H13 SPI B1) or 70\u201385 working days (S136 SPI A1 for 30-cavity PCTG precision tooling at 1,300 mm platen width). Machine and mould manufactured in parallel for simultaneous T1 trial commissioning at Korea Ever-Power before shipment.<\/p>\n<\/div>\n \n Q6: What pharmaceutical GMP documentation does Korea Ever-Power provide with EP-ZQ135?<\/p>\n Machine data sheet; FAT report on buyer-specified resin and cavity format; CE certificate; ISO 9001:2015 certificate; PP resin CoA with Korean MFDS food container registration and KP plastic container standard test from KOLAS-accredited laboratory; PCTG Eastman TX1001 FDA 21 CFR 177.2490 food contact letter + EU 10\/2011 Declaration of Conformity. IQ\/OQ documentation template on request.<\/p>\n<\/div>\n \n Q7: What after-sales service does Korea Ever-Power provide in Korea for EP-ZQ135?<\/p>\n Korea Ever-Power Ansan-si, Gyeonggi-do: one week on-site commissioning and operator training; 24\/7 remote PLC VPN diagnostic support for 90 days post-commissioning with 2-hour software response SLA; same-day Korean spare parts dispatch; scheduled preventive maintenance on annual service contract. At EP-ZQ135 \/ UIB180-class production volumes \u2014 the highest IBM output tier with 200\u2013400+ million bottles per year per unit \u2014 every hour of unplanned downtime has the largest absolute production impact of any machine in this series. Korea Ever-Power’s in-country 2-hour diagnostic and same-day parts from Ansan-si is the structurally fastest service response available for any IBM machine of this class in Korea.<\/p>\n<\/div>\n \n Q8: What PCTG optical quality does EP-ZQ135 achieve at 30-cavity scale with S136 SPI A1 tooling?<\/p>\n 0.8\u20131.6% ASTM D1003 integrating sphere haze at 0.5\u20130.6 mm body wall across all 30 cavity positions, verified on Korea Ever-Power ZQ-series T1 trials with PCTG Eastman TX1001 at 252 \u00b0C barrel and 20 \u00b0C blow mould cooling. Uniform barrel temperature distribution across the 1,300 mm platen width and consistent S136 SPI A1 surface finish (Ra \u2264 0.010 \u03bcm) across all 30 injection cavity positions are required to maintain this haze specification \u2014 both are achievable on EP-ZQ135 and verified in Korea Ever-Power production trials. Uniloy UIB180-class standard tooling does not include S136 SPI A1 as a published option.<\/p>\n<\/div>\n \n Q9: How does EP-ZQ135 servo rotary table indexing compare to UIB180-class cam-driven indexing at peak production rates?<\/p>\n At UIB180-class production rates of 400+ million cycles per year (10 ml format, 30 cavities, 3 shifts), cam and follower contact surfaces in UIB180-class cam-driven indexing mechanisms accumulate mechanical wear at the highest rate of any machine in this comparison series. EP-ZQ135 servo rotary table maintains consistent angular positioning repeatability using servo motor-driven precision throughout the machine’s operating life \u2014 no cam wear mechanism. The consequence at UIB180-class production rates is that EP-ZQ135 servo indexing maintains mandrel-to-cavity angular alignment for the full machine service life, while UIB180-class cam-driven indexing systems require periodic cam and follower replacement to restore angular positioning accuracy \u2014 at UIB180-class production rates, this maintenance interval is shortest of all machine classes.<\/p>\n<\/div>\n \n Q10: Does Korea Ever-Power EP-ZQ135 carry CE marking for European pharmaceutical and cosmetic packaging markets?<\/p>\n Yes. CE marking with Declaration of Conformity to the relevant EU Machinery Directive is standard on every EP-ZQ135. European-destination units configured for 400 V \/ 50 Hz at order stage. Full CE documentation package available for review before order confirmation on request.<\/p>\n<\/div>\n<\/div>\n <\/p>\n \n Ready to evaluate EP-ZQ135 as your Uniloy UIB180 alternative?<\/h2>\nSend Korea Ever-Power your bottle drawing, resin grade, required cavity count and annual production volume. We return a full feasibility report within 48 hours \u2014 EP-ZQ135 configuration, projected output per hour, mould tooling lead time and transparent machine quotation.<\/p>\n \ud83d\udce7 Send Enquiry<\/a> \n\ud83d\udcc4 Request Quote Form<\/a><\/div>\n<\/div>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"EP-ZQ135 is a 3-station European injection blow molding machine operating in the same IBM tonnage class as the Uniloy UIB180. Rated at 1,350 kN injection clamping and 650 g maximum injection weight (70 mm screw). Machine height 2.4 m \u2014 the full EP-ZQ series completes under 2.5 m height at 1,350 kN clamping, a profile that American-style IBM machines in the UIB180 class cannot achieve at this tonnage due to vertical hydraulic clamping column height requirements typically exceeding 3.5 m at 180-tonne class. Machine width 2.0 m enables six units per standard 15 m production bay. Platen 1,300 \u00d7 500 mm. Up to 30 cavities at 10 ml, 18 cavities at 100 ml. Single 70 mm screw. S136 SPI A1 mould option: PCTG haze below 2%. Dry cycle 3.5 s, total power 95 kW, footprint 5.5 \u00d7 2.0 \u00d7 2.4 m, weight 18 T. CE + ISO 9001:2015. Brand references for buyer selection convenience only; Korea Ever-Power is not affiliated with Uniloy.<\/p>","protected":false},"featured_media":1006,"template":"","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":""},"product_brand":[],"product_cat":[28],"product_tag":[],"class_list":["post-1303","product","type-product","status-publish","has-post-thumbnail","product_cat-ibm-machine-replacement","first","instock","shipping-taxable","product-type-simple"],"_links":{"self":[{"href":"https:\/\/isbm-blow-molding.com\/de\/wp-json\/wp\/v2\/product\/1303","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/isbm-blow-molding.com\/de\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/isbm-blow-molding.com\/de\/wp-json\/wp\/v2\/types\/product"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/isbm-blow-molding.com\/de\/wp-json\/wp\/v2\/media\/1006"}],"wp:attachment":[{"href":"https:\/\/isbm-blow-molding.com\/de\/wp-json\/wp\/v2\/media?parent=1303"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/isbm-blow-molding.com\/de\/wp-json\/wp\/v2\/product_brand?post=1303"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/isbm-blow-molding.com\/de\/wp-json\/wp\/v2\/product_cat?post=1303"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/isbm-blow-molding.com\/de\/wp-json\/wp\/v2\/product_tag?post=1303"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}} |