{"id":1029,"date":"2026-07-03T06:46:23","date_gmt":"2026-07-03T06:46:23","guid":{"rendered":"https:\/\/isbm-blow-molding.com\/?post_type=product&p=1029"},"modified":"2026-07-03T06:46:23","modified_gmt":"2026-07-03T06:46:23","slug":"ep-zq135-injection-blow-molding-machine-european-style","status":"publish","type":"product","link":"https:\/\/isbm-blow-molding.com\/da\/product\/ep-zq135-injection-blow-molding-machine-european-style\/","title":{"rendered":"EP-ZQ135 spr\u00f8jtest\u00f8bemaskine (europ\u00e6isk stil)"},"content":{"rendered":"
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<\/p>\n

Produktoversigt<\/h2>\n

The EP-ZQ135 is the highest-capacity model in Korea Ever-Power’s spr\u00f8jtest\u00f8bningsmaskine<\/a> sortiment og toppen af \u200b\u200bZQ's hydrauliske serie. Det er den maskine, som koreanske store farmaceutiske producenter specificerer, n\u00e5r et output med 30 hulrum p\u00e5 10 ml fra en enkelt IBM-maskine er kravet \u2013 en konfiguration, som ingen anden model i ZQ-serien kan opn\u00e5 \u2013 og n\u00e5r det koreanske produktionsprogram er stort nok til, at den ekstra omkostning ved ZQ135 i forhold til ZQ110 er berettiget af det ekstra antal hulrum p\u00e5 25% (30 versus 24) og den tekniske opgradering til 6+N t\u00f8ndezoner og 37+37 KW dobbelte hydrauliske motorer.<\/p>\n

Three engineering parameters distinguish the ZQ135 from every other model in the ZQ series. First, 30 cavities at 10 ml: the highest cavity count in the series, achievable because the ZQ135’s 1,350 KN injection clamping provides approximately 45 KN per cavity at 30 cavities \u2014 sufficient for flash-free pharmaceutical neck production at standard HDPE injection conditions. Second, 6+N barrel zones: the only model in the ZQ series with this configuration, providing two additional barrel temperature zones beyond the 4+N standard of the ZQ80 and ZQ110. These extra zones allow independent temperature control at positions along the barrel where residual heat from the previous cycle and frictional shear from the 70 mm screw at maximum capacity create the most demanding temperature management challenge. Third, 37+37 KW dual hydraulic motors: the highest dual circuit power in the ZQ series, matching the larger hydraulic circuit demands of the ZQ135’s 30-cavity clamping loads and the higher volumetric flow rate needed to operate the larger clamping cylinder and blow circuit at rated speed.<\/p>\n

\"Spr\u00f8jtest\u00f8bemaskine<\/p>\n

Med sine 5,5 \u00d7 2 \u00d7 2,4 m og en v\u00e6gt p\u00e5 18 tons er ZQ135 den mest omfattende installation i ZQ-serien. Koreanske fabrikker, der tager en ZQ135 i brug, behandler den som en investering i fast infrastruktur, der kan sammenlignes med andet st\u00f8rre produktionsudstyr \u2013 betonfundament med indlejrede maskinankerbolte, dedikeret h\u00f8jkapacitets str\u00f8mforsyningskredsl\u00f8b, dobbelte k\u00f8levandskredsl\u00f8b og en trykluftforsyning i industriel kvalitet. Korea Ever-Power leverer et komplet specifikationsdokument for ZQ135-forberedelsesstedet \u2013 fundamentstegning, layout af forsyningstilslutninger, krav til loftsh\u00f8jde for adgang til formkran \u2013 som en del af projektstyringspakken f\u00f8r levering, hvilket sikrer, at koreanske kunder kan gennemf\u00f8re den civile og elektriske forberedelse, f\u00f8r maskinen ankommer.<\/p>\n

<\/p>\n

Tekniske specifikationer \u2014 EP-ZQ135<\/h2>\n

The following parameters are Korea Ever-Power’s engineering specifications for the EP-ZQ135. Core confirmed specifications are stated; parameters marked “approx.” follow the ZQ series engineering progression and should be verified with Korea Ever-Power’s technical team. All parameters are for reference and subject to update without notice.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Punkt<\/th>\nEnhed<\/th>\nEP-ZQ135<\/th>\n<\/tr>\n<\/thead>\n
Injektionssystem<\/td>\n<\/tr>\n
Skruediameter<\/td>\nmm<\/td>\n70<\/td>\n<\/tr>\n
Skrue L\/D-forhold<\/td>\n\u2014<\/td>\n22:1<\/td>\n<\/tr>\n
Injektionsv\u00e6gt (ca.)<\/td>\ng<\/td>\n~800<\/td>\n<\/tr>\n
Varmeeffekt (ca.)<\/td>\nKW<\/td>\n~30<\/td>\n<\/tr>\n
Antal t\u00f8ndezoner<\/td>\n\u2014<\/td>\n6+N<\/td>\n<\/tr>\n
Injektionsslag (ca.)<\/td>\nmm<\/td>\n~200<\/td>\n<\/tr>\n
Klemmesystem<\/td>\n<\/tr>\n
Klemmekraft \u2014 Injektion<\/td>\nKN<\/td>\n1,350<\/td>\n<\/tr>\n
\u00c5bningsslag \u2014 Injektion<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
Klemmekraft \u2014 Bl\u00e6sning (ca.)<\/td>\nKN<\/td>\n~180<\/td>\n<\/tr>\n
\u00c5bningsslag \u2014 Bl\u00e6ser<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
L\u00f8fteh\u00f8jde for roterende bord<\/td>\nmm<\/td>\n70<\/td>\n<\/tr>\n
Skimmel<\/td>\n<\/tr>\n
Maks. pladest\u00f8rrelse (ca.)<\/td>\nmm<\/td>\n~1.150 \u00d7 500<\/td>\n<\/tr>\n
Formtykkelse (ca.)<\/td>\nmm<\/td>\n~360<\/td>\n<\/tr>\n
Maks. flaskediameter<\/td>\nmm<\/td>\n120<\/td>\n<\/tr>\n
Maks. flaskeh\u00f8jde<\/td>\nmm<\/td>\n220<\/td>\n<\/tr>\n
Passende flaskevolumen<\/td>\nml<\/td>\n1 \u2013 2.000<\/td>\n<\/tr>\n
Afisoleringsslag (ca.)<\/td>\nmm<\/td>\n~240<\/td>\n<\/tr>\n
Str\u00f8m, forsyningsvirksomheder og dimensioner<\/td>\n<\/tr>\n
Hydraulisk tryk<\/td>\nMPa<\/td>\n14<\/td>\n<\/tr>\n
Motorkraft (dobbelt)<\/td>\nKW<\/td>\n37 + 37<\/td>\n<\/tr>\n
T\u00f8rcyklus<\/td>\ns<\/td>\n4<\/td>\n<\/tr>\n
Samlet effekt<\/td>\nKW<\/td>\n95<\/td>\n<\/tr>\n
Driftseffektforhold<\/td>\n%<\/td>\n52 \u2013 70<\/td>\n<\/tr>\n
Min. lufttryk<\/td>\nMPa<\/td>\n0,7 \u2013 1,2<\/td>\n<\/tr>\n
Trykluftkapacitet<\/td>\nM\u00b3\/min<\/td>\n0.7<\/td>\n<\/tr>\n
K\u00f8levandsflow (ca.)<\/td>\nM\u00b3\/t<\/td>\n~6<\/td>\n<\/tr>\n
K\u00f8levandstryk<\/td>\nMPa<\/td>\n0,3 \u2013 0,4<\/td>\n<\/tr>\n
Dimensioner (L\u00d7B\u00d7H)<\/td>\nM<\/td>\n5,5 \u00d7 2 \u00d7 2,4<\/td>\n<\/tr>\n
Maskinv\u00e6gt<\/td>\nTon<\/td>\n18<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Parameters marked “approx.” follow ZQ series engineering progression and should be confirmed with Korea Ever-Power’s technical team. All specifications for reference only.<\/p>\n

EP-ZQ135 Kavitetsantalreference efter flaskevolumen<\/h3>\n

(Referencev\u00e6rdier baseret p\u00e5 ZQ-seriens progression \u2014 bekr\u00e6ft specifikke formkonfigurationer med Korea Ever-Power)<\/p>\n

\n\n\n\n\n\n
Volumen pr. flaske<\/th>\n10 ml<\/th>\n30 ml<\/th>\n60 ml<\/th>\n100 ml<\/th>\n250 ml<\/th>\n500 ml<\/th>\n1.000 ml<\/th>\n<\/tr>\n<\/thead>\n
Maks. hulrum<\/td>\n30<\/td>\n24 \u2013 26<\/td>\n20<\/td>\n16 \u2013 18<\/td>\n12<\/td>\n8<\/td>\n5 \u2013 6<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Kun til reference. Korea Ever-Power forbeholder sig retten til at \u00e6ndre specifikationerne uden varsel.<\/p>\n

<\/p>\n

EP-ZQ135 Arbejdsprincip: 3-stationsproces i flagskibsskala med 30 hulrum<\/h2>\n

\"EP-ZQ135<\/p>\n

The EP-ZQ135 operates on the same 3-station rotary turret principle as the complete ZQ series, with injection, blow moulding and stripping executing simultaneously on 30 independent mandrel sets. At 30-cavity 10 ml production and 4-second cycle time, the ZQ135 outputs 30 bottles every cycle \u2014 a conveyor input rate of 7.5 bottles per second. At the ZQ135’s production rate, downstream production line planning demands greater rigour than at any lower-series model: the output accumulation capacity, inspection station throughput, counting and packaging equipment must all be sized and balanced to the ZQ135’s sustained output without creating downstream constraints that force machine cycle interruption.<\/p>\n

Station 1 \u2014 Indspr\u00f8jtning ved 1.350 KN med 6+N Zone Barrel Control<\/h3>\n

The ZQ135’s injection station operates at the highest parameters in the ZQ series: 1,350 KN injection clamping, approximately 800 g shot weight, 70 mm screw, and 6+N barrel zone temperature control. At 30 cavities, the cumulative projected cavity area resisting injection pressure during fill is the largest in the series. The 1,350 KN clamping provides approximately 45 KN per cavity \u2014 the minimum acceptable margin for flash-free neck production on pharmaceutical HDPE at standard injection pressure \u2014 sustained across all 30 cavities simultaneously through the entire injection and hold phase. The 6+N barrel zone configuration manages the most demanding temperature control challenge in the ZQ series: at approximately 800 g shot weight through a 70 mm \/ 22:1 L\/D barrel, the temperature differential along the barrel between the feed zone and the gate zone is the largest in the series, and independent control of all 6+ zones ensures that each section of the barrel can be held at its individual optimal setpoint regardless of the thermal condition of adjacent zones. The high-precision angle divider coordinates the mould-close and turret-lift motions as on the ZQ80 and ZQ110, ensuring all 30 mandrels register to their respective preform cavities with the same angular precision on every cycle.<\/p>\n

Station 2 \u2014 Samtidig 30-hulrums bl\u00e6sest\u00f8bning via dobbelt 37 kW kredsl\u00f8b<\/h3>\n

All 30 preforms are inflated simultaneously at the blow station, with approximately 180 KN blow clamping and the dual hydraulic system’s Circuit B at 37 KW \u2014 the highest dedicated blow-circuit power in the ZQ series. The 37 KW blow circuit serves the ZQ135’s larger hydraulic actuator volumes: 30 blow cavities require a clamping cylinder with a larger bore than the ZQ110’s 24-cavity machine, and the proportionally higher hydraulic oil volume to fill and pressurize that cylinder within the same 4-second cycle time demands the higher-capacity circuit that the 37 KW motor provides. The dual circuit independence \u2014 with Circuit A (injection + screw, 37 KW) serving injection and recovering while Circuit B serves blow \u2014 is even more important at the ZQ135 scale than at lower-series models. At 30 cavities, the injection pressure demand peak and blow pressure demand peak are both at their maximum in the ZQ series, and any cross-system hydraulic interference between these two peaks would produce visible inter-cavity weight and wall thickness variation. The independent 37 KW circuits ensure that neither peak affects the other.<\/p>\n

Station 3 \u2014 Output med en hastighed p\u00e5 30 flasker pr. cyklus<\/h3>\n

Thirty finished bottles are stripped per cycle at the stripping station, requiring a stripping mechanism with the force and stroke to disengage 30 mandrels simultaneously from 30 finished bottles without surface marking or deformation. At the ZQ135’s approximately 27,000 bottles per operating hour at 10 ml, the output conveyor, accumulation buffer and downstream handling system form a critical part of the production line’s effective output capacity. Korea Ever-Power provides complete ZQ135 downstream production line layout guidance, including conveyor speed calculation, accumulation capacity sizing, and integration interface specifications for downstream inspection and filling equipment \u2014 ensuring the ZQ135’s full output potential is not limited by an under-specified production line around it.<\/p>\n

<\/p>\n

EP-ZQ135 flagskibsfunktioner: 30 hulrum, 6+N t\u00f8ndezoner og 37+37 kW dobbelthydraulik<\/h2>\n

\"EP-ZQ135<\/p>\n

Tre tekniske egenskaber definerer ZQ135 som en platform, der virkelig adskiller sig fra ZQ110 og alle modeller i den lavere serie \u2013 ikke blot en opskaleret version af dem. Hver egenskab repr\u00e6senterer det h\u00f8jeste udtryk i sin kategori i ZQ-serien.<\/p>\n

6+N l\u00f8bszoner: Maksimal temperaturkontrol for maksimal skudv\u00e6gt<\/h3>\n

ZQ135 er den eneste model i ZQ-serien med 6+N l\u00f8bstemperaturzoner, sammenlignet med 4+N p\u00e5 ZQ80 og ZQ110 og 3+N p\u00e5 ZQ40 og ZQ60. Udviklingen fra 3+N til 4+N ved ZQ80 skyldtes behovet for finere temperaturstyring i gate-zonen ved en haglv\u00e6gt p\u00e5 466 g. Udviklingen fra 4+N til 6+N ved ZQ135 skyldes den yderligere stigning til ca. 800 g og den l\u00e6ngere opholdstid i l\u00f8bet for et st\u00f8rre hagl i en 70 mm \/ 22:1 L\/D skruel\u00f8bskombination. Ved en haglv\u00e6gt p\u00e5 800 g str\u00e6kker polymermassen i l\u00f8bet sig over flere termiske zoner og er i kontakt med l\u00f8bets v\u00e6g i l\u00e6ngere tid pr. volumenhed end ved mindre haglv\u00e6gte. 6+N-konfigurationen giver procesingeni\u00f8ren mulighed for at indstille seks uafh\u00e6ngige temperaturindstillingspunkter langs cylinderens l\u00e6ngde \u2013 f\u00f8dezone, overgangszone, doseringszone, indgangszone, indgangszone og de operat\u00f8rdefinerede yderligere zoner \u2013 hver optimeret til harpiksens termiske tilstand p\u00e5 den p\u00e5g\u00e6ldende cylinderposition. Resultatet er den mest ensartede smeltetemperaturfordeling, der kommer ind i det 30-hulrums hot runner-netv\u00e6rk i ZQ-serien, hvilket producerer den mest ensartede pr\u00e6formv\u00e6gt og den mest ensartede v\u00e6gtykkelsesfordeling p\u00e5 tv\u00e6rs af alle 30 hulrum, som ZQ-serien kan opn\u00e5.<\/p>\n

37+37 kW dobbelt hydraulisk effekt: Maksimal kredsl\u00f8bskapacitet<\/h3>\n

The ZQ135’s dual hydraulic motors at 37+37 KW represent a 68% increase in motor power per circuit relative to the ZQ110’s 22+22 KW. This increase is driven by the larger hydraulic actuator volumes throughout the machine at ZQ135 scale: the injection clamping cylinder at 1,350 KN requires a larger bore and higher hydraulic oil volume per stroke than at 1,100 KN, and the blow clamping cylinder at 30 cavities requires proportionally more volume and pressure to close against the larger mould platen. At the ZQ135’s cycle time of 4 seconds, the hydraulic oil delivery rate required to fill, pressurize and depressurize these larger volumes within each phase of the 4-second cycle demands 37 KW per circuit rather than the 22 KW that suffices for the ZQ110’s geometry. The dual circuit energy saving mechanism remains identical to the ZQ80 and ZQ110: each 37 KW circuit reduces to near-idle load during the phases of the cycle when its served function (injection vs blow) is not at peak demand, maintaining the 20\u201330% energy saving versus single-circuit competitors across the full ZQ series production scale range.<\/p>\n

30 hulrum ved 10 ml: ZQ-seriens loft og hvad det betyder<\/h3>\n

Konfigurationen med 30 hulrum p\u00e5 10 ml er det maksimale antal hulrum i Koreas Ever-Power ZQ hydrauliske IBM-serie. Med dette antal hulrum og en cyklustid p\u00e5 4 sekunder producerer ZQ135 den h\u00f8jeste ydelse af alle hydrauliske IBM-maskiner i Koreas Ever-Power-serie. Store koreanske farmaceutiske virksomheder, hvis \u00e5rlige behov overstiger 75 millioner 10 ml beholdere om \u00e5ret - typisk koreanske nationale farmaceutiske producenter med flere hospitalsforsyningsk\u00e6dekontrakter og koreanske multinationale farmaceutiske kontraktpakkere - finder ZQ135 som den enkeltmaskinel\u00f8sning, der eliminerer den operationelle kompleksitet ved flere mindre maskiner. 30-hulrums forms\u00e6ttet til ZQ135 er det mest komplekse v\u00e6rkt\u00f8j, Korea Ever-Power fremstiller til ZQ-serien: 30-dr\u00e5be hot runner-system, 30 dorn-til-hulrumsregistreringspunkter, der skal h\u00e5ndteres med vinkeldeleren, og en dimensionel kvalifikationsrapport hulrum-for-hulrum, der individuelt certificerer alle 30 hulrum f\u00f8r forsendelse.<\/p>\n

<\/p>\n

IBM vs. ISBM: Teknologivalg p\u00e5 flagskibsskalaen<\/h2>\n

Korea Ever-Power fremstiller b\u00e5de ZQ-serien af \u200b\u200bIBM-maskiner og HGY-serien af \u200b\u200bISBM-maskiner, der er tilg\u00e6ngelige i 4-stations ISBM-maskineserie<\/a>. At the ZQ135 investment level, the IBM vs ISBM process distinction is clear and definitive. The ZQ135 serves HDPE and PP pharmaceutical containers, household chemical packaging and food-grade wide-mouth formats at the highest single-machine output in the Korea Ever-Power IBM range. No ISBM machine in the HGY series \u2014 which serves PET, PETG and Tritan for cosmetic and beverage applications \u2014 can approach the ZQ135’s 30-cavity HDPE pharmaceutical output or match its material handling range. The two processes serve fundamentally different materials and bottle physics: the ZQ135 and the HGY ISBM series are complementary production technologies, not alternatives in the same product category. Korean factories with both HDPE pharmaceutical and PET cosmetic production lines in the same facility operate both platforms \u2014 the ZQ135 for HDPE and the HGY-series ISBM for PET \u2014 each serving its native application. Korea Ever-Power at isbm-blow-molding.com<\/a> kan r\u00e5dgive om den korrekte maskinkombination til koreanske produktionsfaciliteter med blandede materialer.<\/p>\n

<\/p>\n

EP-ZQ135 anvendelsesomr\u00e5der<\/h2>\n
\n
\"HDPE<\/p>\n

Megaskala farmaceutisk produktion<\/h3>\n

The ZQ135’s 30-cavity 10 ml and 16\u201318 cavity 100 ml configurations serve Korea’s largest pharmaceutical manufacturers and the highest-volume Korean pharmaceutical contract packaging operations \u2014 Korean national health insurance supply chain packagers, Korean large-hospital direct-supply manufacturers and Korean pharmaceutical exporters whose annual 10 ml container volumes exceed 75 million units per year per product line. At approximately 27,000 units per operating hour, the ZQ135 is the pharmaceutical IBM benchmark in the Korean market.<\/p>\n<\/div>\n

\"HDPE<\/p>\n

Forbrugeremballage i store m\u00e6ngder<\/h3>\n

HDPE- og PP-beholdere med 8 hulrum p\u00e5 500 ml og 5-6 hulrum p\u00e5 1.000 ml til koreanske shampoo, balsam, body wash og reng\u00f8ringsprodukter fra nationale m\u00e6rker med det h\u00f8jeste outputniveau i ZQ-serien; 12 hulrum p\u00e5 250 ml til koreanske beholdere til krydderier, madolie og f\u00f8devaregodkendte produkter. Store koreanske producenter af forbrugsvarer, hvis indenlandske og eksportm\u00e6ssige forpligtelser kr\u00e6ver den h\u00f8jeste enkeltmaskine-IBM-output til mellemstore formater, finder ZQ135 den teknisk og kommercielt korrekte platform.<\/p>\n<\/div>\n

\"ABS<\/p>\n

Storformat kosmetik og industri<\/h3>\n

ABS, PP and PCTG wide-mouth cosmetic jars at 12-cavity 250 ml for Korean large-scale K-Beauty contract manufacturing; HDPE industrial reagent and agrochemical containers at 5\u20136 cavity 1,000 ml; PP bulk personal care containers for Korean export markets. The ZQ135’s 1,350 KN clamping handles the high per-cavity injection pressure requirements of wide-mouth ABS jar production at the largest cavity counts and heaviest shot weights in the series.<\/p>\n<\/div>\n<\/div>\n

<\/p>\n

Vigtige matchende komponenter til EP-ZQ135<\/h2>\n

\"Korea<\/p>\n