{"id":1027,"date":"2026-07-03T06:42:19","date_gmt":"2026-07-03T06:42:19","guid":{"rendered":"https:\/\/isbm-blow-molding.com\/?post_type=product&p=1027"},"modified":"2026-07-03T06:42:20","modified_gmt":"2026-07-03T06:42:20","slug":"ep-zq110-injection-blow-molding-machine-european-style","status":"publish","type":"product","link":"https:\/\/isbm-blow-molding.com\/da\/product\/ep-zq110-injection-blow-molding-machine-european-style\/","title":{"rendered":"EP-ZQ110 spr\u00f8jtest\u00f8bemaskine"},"content":{"rendered":"
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<\/p>\n

Produktoversigt<\/h2>\n

The EP-ZQ110 is the largest standard-configuration model in Korea Ever-Power’s spr\u00f8jtest\u00f8bningsmaskine<\/a> linje f\u00f8r flagskibet ZQ135. Det er den maskine, som koreanske store farmaceutiske kontraktproducenter specificerer, n\u00e5r produktionskravet er en 24-hulrums 10 ml eller 14-hulrums 100 ml output pr. maskine, og n\u00e5r \u00f8konomien ved to ZQ80-maskiner (ved en h\u00f8jere kombineret investering og st\u00f8rre fabriksfodaftryk end \u00e9n ZQ110) ikke l\u00e6ngere retf\u00e6rdigg\u00f8r sig selv i forhold til konsolideringen af \u200b\u200boutput p\u00e5 en enkelt kraftig platform. Ved en injektionsfastsp\u00e6nding p\u00e5 1.100 KN har ZQ110 37,5% mere fastsp\u00e6ndingskraft end ZQ80 - en margin, der er vigtig ved 24 hulrum, n\u00e5r det kumulative projicerede hulrumsareal, der modst\u00e5r injektionstrykket, er maksimalt p\u00e5 tv\u00e6rs af serien.<\/p>\n

ZQ110 arver begge de f\u00f8rsteklasses tekniske funktioner, der adskiller ZQ80 fra modeller i den lavere serie: den pr\u00e6cise vinkeldeler, der synkroniserer form\u00e5bning og -lukning med t\u00e5rnl\u00f8ft for gentagelig indeksering af 24 kaviteter, og det standard dobbelte hydrauliske system (22+22 kW), der leverer et 20-30% lavere energiforbrug end konkurrenter med enkelt kredsl\u00f8b i samme maskinklasse. Disse funktioner er inkluderet som standard p\u00e5 ZQ110, ikke som opgraderinger \u2013 koreanske kunder betaler ikke en pr\u00e6mie ved bestilling for at f\u00e5 adgang til de produktivitets- og energieffektivitetsfordele, de leverer. 4+N t\u00f8ndezonekonfigurationen (f\u00f8rst introduceret i ZQ-serien ved ZQ80) forts\u00e6tter p\u00e5 ZQ110 og giver den finere temperaturkontrol i gate-zonen, som h\u00e5ndtering af store skudv\u00e6gte gennem 24-kavitets hot-runner-netv\u00e6rk kr\u00e6ver.<\/p>\n

\"Spr\u00f8jtest\u00f8bemaskine<\/p>\n

The ZQ110’s 65 mm screw and approximately 650 g shot weight serve the largest mould configurations in the ZQ hydraulic series: a full 24-cavity 10 ml hot runner injection mould requires a total runner and cavity resin volume that exceeds the ZQ80’s 55 mm \/ 466 g capacity. The ZQ110’s larger shot weight ensures that all 24 cavities fill simultaneously from a single injection shot without the short-shot risk at the periphery of the hot runner network that occurs when shot weight is marginal relative to the cavity count. At container volumes of 250 ml and above, the ZQ110’s 10-cavity 250 ml and 6\u20138 cavity 500 ml configurations make it a commercially important machine for Korean bulk personal care packaging, Korean cooking oil bottling and Korean industrial chemical container production at output rates that no ZQ60 or ZQ80 can match from a single machine.<\/p>\n

<\/p>\n

Tekniske specifikationer \u2014 EP-ZQ110<\/h2>\n

The following parameters are Korea Ever-Power’s engineering specifications for the EP-ZQ110. Core confirmed specifications are indicated; additional parameters follow the ZQ series engineering progression and should be verified with Korea Ever-Power’s technical team during site preparation planning. All parameters are for reference and may be updated without notice.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Punkt<\/th>\nEnhed<\/th>\nEP-ZQ110<\/th>\n<\/tr>\n<\/thead>\n
Injektionssystem<\/td>\n<\/tr>\n
Skruediameter<\/td>\nmm<\/td>\n65<\/td>\n<\/tr>\n
Skrue L\/D-forhold<\/td>\n\u2014<\/td>\n22:1<\/td>\n<\/tr>\n
Injektionsv\u00e6gt (ca.)<\/td>\ng<\/td>\n~650<\/td>\n<\/tr>\n
Varmekraft<\/td>\nKW<\/td>\n22<\/td>\n<\/tr>\n
Antal t\u00f8ndezoner<\/td>\n\u2014<\/td>\n4+N<\/td>\n<\/tr>\n
Injektionsslag<\/td>\nmm<\/td>\n180<\/td>\n<\/tr>\n
Klemmesystem<\/td>\n<\/tr>\n
Klemmekraft \u2014 Injektion<\/td>\nKN<\/td>\n1,100<\/td>\n<\/tr>\n
\u00c5bningsslag \u2014 Injektion<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
Klemmekraft \u2014 Bl\u00e6sning (ca.)<\/td>\nKN<\/td>\n~150<\/td>\n<\/tr>\n
\u00c5bningsslag \u2014 Bl\u00e6ser<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
L\u00f8fteh\u00f8jde for roterende bord<\/td>\nmm<\/td>\n70<\/td>\n<\/tr>\n
Skimmel<\/td>\n<\/tr>\n
Maks. pladest\u00f8rrelse (L\u00d7B) ca.<\/td>\nmm<\/td>\n~1.000 \u00d7 450<\/td>\n<\/tr>\n
Formtykkelse (ca.)<\/td>\nmm<\/td>\n~320<\/td>\n<\/tr>\n
Maks. flaskediameter<\/td>\nmm<\/td>\n120<\/td>\n<\/tr>\n
Maks. flaskeh\u00f8jde<\/td>\nmm<\/td>\n220<\/td>\n<\/tr>\n
Passende flaskevolumen<\/td>\nml<\/td>\n1 \u2013 2.000<\/td>\n<\/tr>\n
Strippingslag<\/td>\nmm<\/td>\n230<\/td>\n<\/tr>\n
Str\u00f8m, forsyningsvirksomheder og dimensioner<\/td>\n<\/tr>\n
Hydraulisk tryk<\/td>\nMPa<\/td>\n14<\/td>\n<\/tr>\n
Motorkraft (dobbelt)<\/td>\nKW<\/td>\n22 + 22<\/td>\n<\/tr>\n
T\u00f8rcyklus<\/td>\ns<\/td>\n4<\/td>\n<\/tr>\n
Samlet effekt<\/td>\nKW<\/td>\n80<\/td>\n<\/tr>\n
Driftseffektforhold<\/td>\n%<\/td>\n52 \u2013 70<\/td>\n<\/tr>\n
Min. lufttryk<\/td>\nMPa<\/td>\n0,7 \u2013 1,2<\/td>\n<\/tr>\n
Trykluftkapacitet<\/td>\nM\u00b3\/min<\/td>\n0.7<\/td>\n<\/tr>\n
K\u00f8levandsflow (ca.)<\/td>\nM\u00b3\/t<\/td>\n~5<\/td>\n<\/tr>\n
K\u00f8levandstryk<\/td>\nMPa<\/td>\n0,3 \u2013 0,4<\/td>\n<\/tr>\n
Dimensioner (L\u00d7B\u00d7H)<\/td>\nM<\/td>\n5 \u00d7 1,8 \u00d7 2,2<\/td>\n<\/tr>\n
Maskinv\u00e6gt<\/td>\nTon<\/td>\n15<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Parameters marked “approx.” are based on ZQ series engineering progression and should be verified with Korea Ever-Power’s technical team. All parameters for reference only.<\/p>\n

EP-ZQ110 Kavitetst\u00e6llingsreference efter flaskevolumen<\/h3>\n

(Estimeret baseret p\u00e5 ZQ-seriens tekniske fremskridt \u2014 bekr\u00e6ft med Korea Ever-Power for specifikke formkonfigurationer)<\/p>\n

\n\n\n\n\n\n
Volumen pr. flaske<\/th>\n10 ml<\/th>\n30 ml<\/th>\n60 ml<\/th>\n100 ml<\/th>\n250 ml<\/th>\n500 ml<\/th>\n1.000 ml<\/th>\n<\/tr>\n<\/thead>\n
Maks. hulrum<\/td>\n24<\/td>\n20 \u2013 22<\/td>\n16 \u2013 18<\/td>\n14<\/td>\n10<\/td>\n6 \u2013 8<\/td>\n4 \u2013 5<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Hulrumsantallet er vejledende. Korea Ever-Power forbeholder sig retten til at \u00e6ndre specifikationerne uden varsel.<\/p>\n

<\/p>\n

EP-ZQ110 produktionslinje: 3-stations proces i 24-hulrums skala<\/h2>\n

\"Korea<\/p>\n

The EP-ZQ110 operates on the same 3-station concurrent-processing principle as all ZQ series machines, with all three stations \u2014 injection, blow moulding, and stripping \u2014 executing simultaneously on 24 independent mandrel sets. At the ZQ110’s scale, the production line around the machine requires proportionally more careful planning than lower-series models: at 24-cavity 10 ml output at approximately 21,600 bottles per operating hour, the downstream conveyor, inspection, labelling and counting equipment must be able to keep pace without the accumulation buffer becoming a production bottleneck.<\/p>\n

\"EP-ZQ110<\/p>\n

Station 1 \u2014 Pr\u00e6forminjektion ved 1.100 KN<\/h3>\n

Ved en injektionsfastsp\u00e6nding p\u00e5 1.100 KN holder ZQ110 en pr\u00e6form med 24 hulrum lukket mod injektionstryk, der ville for\u00e5rsage formflash eller hulrumsfladeseparation p\u00e5 maskiner, der er klassificeret under denne t\u00e6rskel ved dette hulrumsantal. 65 mm snekken leverer cirka 650 g pr. skud - tilstr\u00e6kkeligt til at fylde alle 24 hulrum samtidigt gennem det varme kanalnetv\u00e6rk uden at trykfaldet over de ydre hulrum for\u00e5rsager korte skud eller v\u00e6gtvariation mellem indre og ydre hulrum. 4+N cylinderzonekonfigurationen giver den finjustering af gate-zonetemperaturen, der er n\u00f8dvendig for at styre harpiksens viskositet i slutningen af \u200b\u200bdet 24-dr\u00e5be kanalnetv\u00e6rk, hvor str\u00f8mningsvejl\u00e6ngden er st\u00f8rst, og smeltetemperaturfaldet er mest signifikant. Den h\u00f8jpr\u00e6cisionsvinkeldeler begynder at koordinere formluknings- og t\u00e5rnl\u00f8ftebev\u00e6gelserne i slutningen af \u200b\u200bhver cyklus, hvilket sikrer, at de 24 dorne registreres til de 24 pr\u00e6formhulrum med samme vinkelpr\u00e6cision p\u00e5 cyklus 1 som p\u00e5 cyklus 1.000.000.<\/p>\n

Station 2 \u2014 Samtidig 24-hulrums bl\u00e6sest\u00f8bning<\/h3>\n

All 24 preforms are inflated simultaneously at the blow station, supported by approximately 150 KN blow clamping and the dual hydraulic system’s Circuit B \u2014 independent of the injection-side Circuit A. The dual circuit independence is especially important at 24-cavity blow production: in a single-circuit machine, the blow phase immediately follows the injection phase and shares the hydraulic pump that was under maximum load during injection. The residual pressure fluctuation from that transition reaches the blow station and creates non-uniform blow pressure across the 24 cavities. The ZQ110’s dual circuit eliminates this entirely: Circuit A handles injection and recovers while Circuit B handles blow clamping independently at its own steady-state pressure, producing uniform wall thickness distribution across all 24 cavities that single-circuit machines at this cavity count cannot reliably achieve.<\/p>\n

Station 3 \u2014 Output med en hastighed p\u00e5 24 flasker pr. cyklus<\/h3>\n

Twenty-four finished bottles are stripped and deposited to the output conveyor every cycle \u2014 at the ZQ110’s 4-second cycle time, this is a conveyor input rate of 6 bottles per second, or approximately 21,600 bottles per operating hour at 90% efficiency. Korea Ever-Power’s production line planning team advises on conveyor speed, accumulation capacity, and the number and type of downstream inspection stations (weight check, dimensional gauge, vision system) required to process the ZQ110’s output without creating a downstream bottleneck that forces the machine to be stopped waiting for downstream clearance. For Korean pharmaceutical production lines, a buffer accumulation table between the ZQ110 and the filling or labelling line is typically specified with sufficient capacity for 5\u20138 minutes of ZQ110 output \u2014 approximately 1,800\u20132,880 bottles at 10 ml format.<\/p>\n

<\/p>\n

EP-ZQ110 ved 1.100 KN: Ingeni\u00f8rprofil og serieposition<\/h2>\n

EP-ZQ110 er placeret p\u00e5 en specifik og kommercielt veldefineret position i ZQ's hydrauliske serie. Det er den f\u00f8rste model, der krydser 1.000 KN injektionsfastklemningst\u00e6rsklen, og den f\u00f8rste, der opn\u00e5r 24 kavitetsproduktioner ved 10 ml - det maksimale standardantal kaviteter til storskala koreansk farmaceutisk IBM-produktion p\u00e5 en hydraulisk platform, f\u00f8r man g\u00e5r videre til ZQ135. Forst\u00e5elsen af, hvor ZQ110 er placeret i serien, og hvad fastklemningskraften p\u00e5 1.100 KN specifikt muligg\u00f8r, hj\u00e6lper koreanske fabriksingeni\u00f8rer med at retf\u00e6rdigg\u00f8re ZQ110 i forhold til b\u00e5de ZQ80- og ZQ135-alternativerne.<\/p>\n

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\n

ZQ80 vs. ZQ110 ved 24-hulrum 10 ml<\/h3>\n

The ZQ80’s 800 KN injection clamping at 20 cavities leaves less than 40 KN per cavity at standard HDPE injection pressure. Running 24 cavities on a ZQ80 would reduce per-cavity clamping margin below the safety threshold for flash-free neck production. The ZQ110’s 1,100 KN at 24 cavities maintains approximately 45 KN per cavity \u2014 within the safe operating range for precision neck production. The 1,100 KN figure is not overspecification; it is the minimum correct specification for 24-cavity operation without flash risk at the neck parting line.<\/p>\n<\/div>\n

\n

ZQ110 vs ZQ135: Hvorn\u00e5r skal man stoppe ved ZQ110<\/h3>\n

ZQ135 h\u00e6ver loftet til 30 kaviteter ved 10 ml og 1.350 KN, med en 6+N cylinderzonekonfiguration for den h\u00f8jeste skudv\u00e6gt i serien. For koreanske fabrikker, hvis maksimale produktionskrav p\u00e5 10 ml er 24 kaviteter - inklusive de fleste store koreanske farmaceutiske kontraktpakkeoperationer - leverer ZQ110 den korrekte output uden den ekstra investering, det ekstra fodaftryk, den ekstra v\u00e6gt (15 T vs 18 T) og det ekstra str\u00f8mforbrug (80 KW vs 95 KW) som ZQ135. ZQ110 er den teknisk korrekte og kommercielt passende \u00f8vre gr\u00e6nse for de fleste koreanske IBM-fabriksinvesteringer i denne skala.<\/p>\n<\/div>\n

\n

\u00c9n ZQ110 vs. to ZQ80-maskiner<\/h3>\n

Two ZQ80 machines at 20 cavities each give 40 cavities total \u2014 higher than the ZQ110’s 24. But this comparison applies only if both ZQ80 machines run the same format simultaneously and no format variety is needed. In Korean pharmaceutical contract packaging where multiple SKUs share production time, the ZQ110’s single-machine operation means half the mould change events, half the startup scrap, one operator position instead of two, and one machine qualification file instead of two in the Korean GMP supplier documentation system \u2014 advantages that compound in value as the number of formats increases.<\/p>\n<\/div>\n<\/div>\n

IBM vs. ISBM: Teknologivalg p\u00e5 ZQ110-investeringsskalaen<\/h2>\n

Korea Ever-Power fremstiller b\u00e5de ZQ-serien af \u200b\u200bIBM-maskiner og HGY-serien af \u200b\u200bISBM-maskiner, der er tilg\u00e6ngelige i 4-stations ISBM-maskineserie<\/a>. At the ZQ110 investment scale, the IBM vs ISBM process question typically resolves quickly on material grounds: the ZQ110 is the correct machine for Korean operations producing HDPE and PP containers, where no ISBM machine can match the ZQ110’s 24-cavity output rate or its material handling range. ISBM machines in the HGY series are the correct choice for Korean operations requiring crystal-clear biaxially oriented PET cosmetic or beverage containers \u2014 a fundamentally different material and bottle physics requirement from the HDPE pharmaceutical bottles that define the ZQ110’s primary market.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n
Kriterium<\/th>\nIBM (EP-ZQ110)<\/th>\nISBM (HGY-serien)<\/th>\n<\/tr>\n<\/thead>\n
Prim\u00e6re materialer<\/td>\nHDPE, LDPE, PP, PS, ABS, EVA, PCTG<\/td>\nPET, PETG, Tritan, PC, PP, PCTG<\/td>\n<\/tr>\n
Maks. hulrum ved 10 ml<\/td>\n24 (EP-ZQ110)<\/td>\nOp til 12 (HGY-serien)<\/td>\n<\/tr>\n
Pr\u00e6cision i halsfinish<\/td>\nSpr\u00f8jtest\u00f8bt \u2014 h\u00f8jeste pr\u00e6cision<\/td>\nSpr\u00f8jtest\u00f8bt \u2014 h\u00f8jeste pr\u00e6cision<\/td>\n<\/tr>\n
Flaskev\u00e6ggens orientering<\/td>\nIkke-orienteret \u2014 ensartet amorf v\u00e6g<\/td>\nBiaksialt orienteret PET \u2014 glaslignende klarhed<\/td>\n<\/tr>\n
HDPE farmaceutiske flasker<\/td>\nNative applikation<\/td>\nIkke relevant<\/td>\n<\/tr>\n
PET kosmetiske serumflasker<\/td>\nIkke relevant<\/td>\nNative applikation<\/td>\n<\/tr>\n
Nul flashproduktion<\/td>\nJa<\/td>\nJa<\/td>\n<\/tr>\n
Energibesparelse vs. industri<\/td>\n20\u201330% (dobbelt hydraulisk)<\/td>\n30\u201340% (servodrev)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

For koreanske fabriksinvestorer, hvis produktion er forankret i HDPE- og PP-farmaceutisk emballage, husholdningskemikalier eller f\u00f8devareemballage, er ZQ110 den foretrukne teknologi, og ingen ISBM-maskine kan erstatte dette outputniveau. For investeringer, der bygger bro mellem HDPE-farmaceutisk produktion og PET-kosmetikproduktion i samme anl\u00e6g, er Korea Ever-Power isbm-blow-molding.com<\/a> kan r\u00e5dgive om den rigtige maskinkombination.<\/p>\n

<\/p>\n

EP-ZQ110 anvendelsesomr\u00e5der<\/h2>\n
\n
\"HDPE<\/p>\n

Storskala farmaceutisk produktion<\/h3>\n

The ZQ110’s 24-cavity 10 ml and 14-cavity 100 ml configurations serve Korean large pharmaceutical manufacturers and Korean multi-national pharmaceutical contract packagers with annual volumes that require 20,000+ units per operating hour at the 10 ml format. Korean hospital supply chain packagers, Korean clinical trial material producers and Korean over-the-counter medicine container manufacturers all operate at the scale where the ZQ110 is the economically and technically correct single-machine solution.<\/p>\n<\/div>\n

\"HDPE<\/p>\n

Koreansk nationalt m\u00e6rke husholdningskemikalier<\/h3>\n

HDPE- og PP-beholdere med 6-8 hulrum p\u00e5 500 ml og 4-5 hulrum p\u00e5 1.000 ml til koreanske shampoo, balsam, body wash og flydende vaskemiddel fra nationale m\u00e6rker med produktionsvolumener, der opfylder de koreanske supermarkedsk\u00e6ders forsyningskontrakter. Koreanske producenter af husholdningskemikalier, hvis \u00e5rlige produktion overstiger 50 millioner enheder p\u00e5 500 ml pr. produktlinje, finder typisk ZQ110 som den rigtige investering i en enkelt maskine, n\u00e5r produktion i ZQ80-skala (5-6 hulrum p\u00e5 500 ml) ikke opfylder volumenkravet.<\/p>\n<\/div>\n

\"HDPE<\/p>\n

F\u00f8devareemballage og industrielle beholdere<\/h3>\n

Food-contact-grade HDPE and PP wide-mouth jars at 10 cavities 250 ml for Korean condiment, sauce and honey packaging; Korean cooking oil bottles at 6\u20138 cavities 500 ml; Korean agrochemical mixing containers at 4\u20135 cavities 1,000 ml; Korean industrial reagent containers at HDPE in high-volume formats. The ZQ110’s injection-moulded neck eliminates the parting-line base and neck seam defects that affect extrusion blow moulding at these volumes and neck closure types.<\/p>\n<\/div>\n<\/div>\n

<\/p>\n

Vigtige matchende komponenter til EP-ZQ110<\/h2>\n

\"Korea<\/p>\n