{"id":336,"date":"2026-02-12T03:26:45","date_gmt":"2026-02-12T03:26:45","guid":{"rendered":"https:\/\/isbm-blow-molding.com\/?post_type=product&p=336"},"modified":"2026-02-12T05:57:52","modified_gmt":"2026-02-12T05:57:52","slug":"injection-stretch-blow-moulding-machine-hgy200-v4-b-compatible-with-japanese-aoki-250-mould","status":"publish","type":"product","link":"https:\/\/isbm-blow-molding.com\/bs\/product\/injection-stretch-blow-moulding-machine-hgy200-v4-b-compatible-with-japanese-aoki-250-mould\/","title":{"rendered":"Ma\u0161ina za brizganje i rastezanje duvanjem HGY200-V4-B | Kompatibilna sa japanskim kalupom AOKI-250"},"content":{"rendered":"

Product Overview: Breaking the Mold Compatibility Barrier<\/h2>\n

In the highly competitive landscape of polymer container manufacturing, particularly within the cosmetic and pharmaceutical hubs of South Korea and East Asia, tooling flexibility is often the primary bottleneck. The HGY200-V4-B<\/strong> is Ever-Power’s strategic answer to this challenge. This is a specialized, heavy-duty 4-station Ma\u0161ina za brizganje i istezanje duvanjem<\/strong> engineered to be fully compatible with existing Japanese AOKI-250 molds<\/strong>. This compatibility allows manufacturers to upgrade their aging machinery fleets without the prohibitive cost of scrapping high-value legacy molds, effectively bridging the gap between established tooling assets and modern production efficiency.<\/p>\n

The “V4-B” designation signifies a reinforced chassis designed specifically for heavy gram-weight applications. Standard machines often suffer from “mold breathing” when processing thick-walled cream jars or high-viscosity resins like PCTG and Tritan, leading to unsightly flash. To counter this, we have engineered this unit with a massive Sila stezanja pri ubrizgavanju od 300 KN<\/strong> and an upgraded 250KN Blow Clamping Force<\/strong>. This superior locking pressure eliminates parting line flash\u2014a critical requirement for premium aesthetic packaging. By integrating the entire injekcijsko istezanje i puhanje<\/strong> process into a single machine, we ensure that the intrinsic viscosity (IV) of the material is preserved, resulting in containers with superior drop-impact strength and optical clarity compared to traditional two-step systems.<\/p>\n

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\u00a0\"Ma\u0161ina<\/p>\n<\/div>\n

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Technical Specifications & Heavy-Duty Performance<\/h2>\n

The HGY200-V4-B is configured with high-performance components to match the reliability of the Japanese systems it complements. We utilize servo-driven hydraulics for a 40% reduction in energy consumption compared to fixed-pump alternatives. The table below details the specific heavy-duty parameters, highlighting the increased theoretical injection capacity of 442g, which is essential for multi-cavity production of dense containers.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Sistem \/ Komponenta<\/th>\nMarka \/ Specifikacija<\/th>\n<\/tr>\n<\/thead>\n
Servo sistem<\/strong><\/td>\n3 seta servo pumpnih sistema<\/td>\n<\/tr>\n
Snaga servo motora<\/strong><\/td>\n49,2 kW (Inovance \/ WEICHI)<\/td>\n<\/tr>\n
Sistem upravljanja (PLC)<\/strong><\/td>\nInovance \/ MIRLE (High-speed logic processing)<\/td>\n<\/tr>\n
Rotacija gramofona<\/strong><\/td>\nYaskawa Servo (Japan) ili WEICHI Servo + TSUNTIEN Reducer (Tajvan)<\/td>\n<\/tr>\n
Struktura za duvanje<\/strong><\/td>\nSistem za prigu\u0161ivanje kalupa sa hidrauli\u010dnim cilindrom ili dvostrukim servo motorom sa kompenzacijom visokog pritiska<\/td>\n<\/tr>\n
Visokotla\u010dni ventil<\/strong><\/td>\nParker (SAD)<\/td>\n<\/tr>\n
Pneumatski cilindar<\/strong><\/td>\nAirtak (Njema\u010dka\/Tajvanska tehnologija)<\/td>\n<\/tr>\n
Kontrola temperature<\/strong><\/td>\nIntegrated Control Box (High accuracy for consistent viscosity)<\/td>\n<\/tr>\n
Hidrauli\u010dna kontrola<\/strong><\/td>\nYUKEN (Tajvan) Ventil za regulaciju pritiska<\/td>\n<\/tr>\n
Vij\u010dano grijanje<\/strong><\/td>\nNano-daleko-infracrveni grija\u0107i prsten koji \u0161tedi energiju (15KW)<\/td>\n<\/tr>\n
Upravljanje jedinicom za ubrizgavanje<\/strong><\/td>\nSingle cylinder control (Hydraulic or Servo Melt Motor options)<\/td>\n<\/tr>\n
Kompatibilnost s plijesni<\/strong><\/td>\nCompatible with Japanese AOKI-250 mould<\/strong><\/td>\n<\/tr>\n
Ukupna snaga<\/strong><\/td>\n64.2 KW<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Machine Parameters<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametar<\/th>\nVrijednost<\/th>\n<\/tr>\n<\/thead>\n
Pre\u010dnik vijka<\/strong><\/td>\n50 mm (Standardno) \/ Opcije: 40, 55, 60 mm<\/td>\n<\/tr>\n
Teoretski kapacitet ubrizgavanja<\/strong><\/td>\n442g<\/strong> (High volume capacity)<\/td>\n<\/tr>\n
Sila stezanja ubrizgavanja<\/strong><\/td>\n300 kn<\/strong><\/td>\n<\/tr>\n
Sila stezanja puhanjem<\/strong><\/td>\n250 kn<\/strong> (Upgraded for heavy molds)<\/td>\n<\/tr>\n
Gornji hod kalupa<\/strong><\/td>\n600 mm<\/td>\n<\/tr>\n
Donji hod kalupa<\/strong><\/td>\n350 mm<\/td>\n<\/tr>\n
Temperaturno reguliraju\u0107i hod jezgre<\/strong><\/td>\n300 mm<\/td>\n<\/tr>\n
Temperaturno reguliraju\u0107i hod cijevi<\/strong><\/td>\n350 mm<\/td>\n<\/tr>\n
Vo\u017enja za ponijeti<\/strong><\/td>\n175 mm<\/td>\n<\/tr>\n
Udarac jezgre<\/strong><\/td>\n300 mm<\/td>\n<\/tr>\n
Hod kalupa za duvanje<\/strong><\/td>\n75 + 75 mm<\/td>\n<\/tr>\n
Zapremina rezervoara za ulje<\/strong><\/td>\n300 litara<\/td>\n<\/tr>\n
Dimenzije ma\u0161ine (D*\u0160*V)<\/strong><\/td>\n4800 x 2000 x 3800 mm<\/td>\n<\/tr>\n
Te\u017eina ma\u0161ine<\/strong><\/td>\n13 tona<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Production Capacity: Versatility from Jars to Vials<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Koli\u010dina proizvoda (\u0161upljine)<\/th>\n1<\/th>\n2<\/th>\n3<\/th>\n4<\/th>\n5<\/th>\n6<\/th>\n7<\/th>\n8<\/th>\n10<\/th>\n12<\/th>\n<\/tr>\n<\/thead>\n
Maks. pre\u010dnik boce (mm)<\/td>\n118<\/td>\n110<\/td>\n105<\/td>\n100<\/td>\n68<\/td>\n65<\/td>\n48<\/td>\n45<\/td>\n38<\/td>\n26<\/td>\n<\/tr>\n
Maksimalna visina boce (mm)<\/td>\n280 (Increased Height)<\/td>\n150<\/td>\n100<\/td>\n<\/tr>\n
Pre\u010dnik vrata (mm)<\/td>\n90<\/td>\n90<\/td>\n90<\/td>\n65<\/td>\n38<\/td>\n32<\/td>\n26<\/td>\n25<\/td>\n23<\/td>\n15<\/td>\n<\/tr>\n
Maksimalna zapremina boce (ml)<\/td>\n2500<\/td>\n1500<\/td>\n900<\/td>\n750<\/td>\n350<\/td>\n200<\/td>\n100<\/td>\n50<\/td>\n30<\/td>\n20<\/td>\n<\/tr>\n
Maks. te\u017eina boce (g)<\/td>\n150<\/td>\n65<\/td>\n45<\/td>\n35<\/td>\n30<\/td>\n28<\/td>\n25<\/td>\n20<\/td>\n15<\/td>\n10<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n<\/div>\n
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Kako funkcioni\u0161e brizganje i rastezanje duvanjem?<\/h2>\n

The Proces ma\u0161ine za brizganje i istezanje duvanjem korak po korak<\/strong> is what defines the optical quality and structural integrity of the final container. Unlike simple extrusion methods, the HGY200-V4-B employs a precision 4-station rotary table that meticulously controls the polymer’s thermal history from pellet to finished product. This ensures biaxial molecular alignment, giving the bottle exceptional strength and clarity.<\/p>\n

\"Ma\u0161ina<\/p>\n

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1. Stanica za ubrizgavanje<\/h3>\n

Resin is melted and injected into a precision mold to form the preform. The Sila stezanja 300 KN<\/strong> is vital here, holding the mold shut against high pressure to ensure a perfect, flash-free neck finish, which is critical for seal integrity in pharmaceutical applications.<\/p>\n<\/div>\n

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2. Conditioning Station<\/h3>\n

The table rotates 90\u00b0. Here, the preform temperature is equalized. We can selectively heat or cool specific zones to allow for the molding of complex oval or flat shapes without wall thickness variation, a common issue in lower-end 3-station machines.<\/p>\n<\/div>\n

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3. Istezanje i puhanje<\/h3>\n

A stretch rod extends the preform vertically while compressed air expands it horizontally. This biaxial stretching creates a lattice structure in the plastic, making it shatter-resistant and crystal clear. The 250KN blow clamp ensures zero parting lines.<\/p>\n<\/div>\n

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4. Izbacivanje proizvoda<\/h3>\n

The finished bottle is stripped from the core rod. The HGY200-V4-B features an extended take-out stroke (175mm), enabling the automated ejection of taller bottles up to 280mm directly onto a conveyor belt without manual handling.<\/p>\n<\/div>\n<\/div>\n

<\/div>\n<\/div>\n
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ISBM vs. IBM: Choosing the Right Technology<\/h2>\n

A common technical query from our clients involves the Razlika izme\u0111u brizganja i rastezanja duvanja i brizganja duvanja<\/strong>. While both are “One Step” processes starting with injection, standard Injection Blow Molding (IBM) lacks the physical stretching rod; it relies solely on air pressure to blow the plastic like a balloon. This limitation restricts IBM to small, often opaque containers like pill bottles where clarity and drop strength are secondary.<\/p>\n

In contrast, injekcijsko istezanje i puhanje<\/strong><\/a> (ISBM) mechanically orients the molecules using a stretch rod. This process allows for significantly thinner walls (lightweighting) without sacrificing vertical load strength. Furthermore, compared to the “Two Step” method (reheating cold preforms), the One Step ISBM process employed by the HGY200-V4-B produces bottles with zero scuff marks, as the preforms never touch each other during transport. This touchless processing makes it the only viable choice for high-end cosmetic brands requiring glass-like aesthetics and premium shelf presence.<\/p>\n<\/div>\n

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Target Industry Applications<\/h2>\n

The HGY200-V4-B is engineered for high-margin manufacturing. Its injekcijsko istezanje i puhanje<\/strong> precision makes it the ideal platform for sectors requiring strict dimensional accuracy, glass-like aesthetics, and hygienic safety.<\/p>\n<\/div>\n

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01<\/span>
\nVrhunska kozmetika<\/h3>\n

The Challenge:<\/strong> Premium K-Beauty brands demand the “glass look” (heavy weight, high clarity) without the breakage risk.<\/p>\n

Our Solution:<\/strong> Utilizing the 300KN injection clamp, the machine molds heavy-wall PETG\/PCTG jars<\/strong> (up to 8mm thickness) with zero shrinkage or haze. The one-step process ensures a scratch-free surface, perfect for high-end silkscreen printing.<\/p>\n

Applications: Cream Jars, Lotion Bottles, Serum Droppers.<\/div>\n<\/div>\n
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02<\/span>
\nPharma & Medical<\/h3>\n

The Challenge:<\/strong> Strict hygiene standards and precise neck calibration for safety caps.<\/p>\n

Our Solution:<\/strong> The “Pellet-to-Bottle” enclosed cycle eliminates preform storage contamination. The injection station guarantees neck finish tolerance within \u00b10.05mm, ensuring a hermetic seal for Child-Resistant (CR) closures.<\/p>\n

Applications: Eye Drop Vials, Syrup Bottles, Vaccine Containers.<\/div>\n<\/div>\n
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03<\/span>
\nBaby Care & Tritan\u2122<\/h3>\n

The Challenge:<\/strong> Processing high-heat, BPA-Free resins like PPSU and Tritan without stress whitening.<\/p>\n

Our Solution:<\/strong> The HGY200-V4-B’s conditioning station allows for precise thermal profiling. This gently softens tough engineering plastics, enabling the production of durable bottles that withstand repeated steam sterilization.<\/p>\n

Applications: Baby Feeding Bottles, Sports Shakers, Water Bottles.<\/div>\n<\/div>\n
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04<\/span>
\nSpecialty Food<\/h3>\n

The Challenge:<\/strong> Wide-mouth finishes for solid foods and airtight induction sealing.<\/p>\n

Our Solution:<\/strong> The machine supports wide-neck finishes (up to 118mm). Unlike extrusion blow molding, our ISBM process creates a perfectly flat, burr-free sealing surface, essential for long shelf-life food products.<\/p>\n

Applications: Spice Jars, Dried Fruit Containers, Honey Jars.<\/div>\n<\/div>\n<\/div>\n
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