{"id":1027,"date":"2026-07-03T06:42:19","date_gmt":"2026-07-03T06:42:19","guid":{"rendered":"https:\/\/isbm-blow-molding.com\/?post_type=product&p=1027"},"modified":"2026-07-03T06:42:20","modified_gmt":"2026-07-03T06:42:20","slug":"ep-zq110-injection-blow-molding-machine-european-style","status":"publish","type":"product","link":"https:\/\/isbm-blow-molding.com\/bs\/product\/ep-zq110-injection-blow-molding-machine-european-style\/","title":{"rendered":"EP-ZQ110 Ma\u0161ina za brizganje plastike duvanjem"},"content":{"rendered":"
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<\/p>\n

Pregled proizvoda<\/h2>\n

The EP-ZQ110 is the largest standard-configuration model in Korea Ever-Power’s Ma\u0161ina za brizganje i duvanje plastike<\/a> linija prije vode\u0107eg modela ZQ135. To je ma\u0161ina koju veliki korejski proizvo\u0111a\u010di farmaceutskih proizvoda po ugovoru specificiraju kada je proizvodni zahtjev 24 \u0161upljine od 10 ml ili 14 \u0161upljina od 100 ml po ma\u0161ini, i kada se ekonomija dvije ZQ80 ma\u0161ine (uz ve\u0107e kombinovane investicije i ve\u0107i fabri\u010dki otisak od jedne ZQ110) vi\u0161e ne opravdava u odnosu na konsolidaciju proizvodnje na jednoj platformi za te\u0161ke uslove rada. Sa silom stezanja pri ubrizgavanju od 1.100 KN, ZQ110 ima 37,5% ve\u0107u silu stezanja od ZQ80 - margina koja je bitna kod 24 \u0161upljine kada je kumulativna projektovana povr\u0161ina \u0161upljine koja se opire pritisku ubrizgavanja na svom maksimumu u cijeloj seriji.<\/p>\n

ZQ110 naslje\u0111uje obje vrhunske in\u017eenjerske karakteristike koje razlikuju ZQ80 od modela ni\u017eih serija: visokoprecizni razdjelnik ugla koji sinhronizuje otvaranje i zatvaranje kalupa s podizanjem kupole za ponovljivo indeksiranje s 24 \u0161upljine i standardni dvostruki hidrauli\u010dni sistem (22+22 KW) koji pru\u017ea 20\u201330% ni\u017eu potro\u0161nju energije od konkurentskih jednokru\u017enih sistema u istoj klasi ma\u0161ina. Ove karakteristike su uklju\u010dene kao standard na ZQ110, a ne kao nadogradnje - korejski kupci ne pla\u0107aju premiju prilikom narud\u017ebe kako bi pristupili prednostima produktivnosti i energetske efikasnosti koje pru\u017eaju. Konfiguracija zone cijevi 4+N (prvi put predstavljena u ZQ seriji kod ZQ80) nastavlja se na ZQ110, pru\u017eaju\u0107i finiju kontrolu temperature zone zatvara\u010da koja je potrebna za upravljanje velikim te\u017einama ubrizgavanja kroz mre\u017ee vru\u0107ih kanala s 24 \u0161upljine.<\/p>\n

\"Ma\u0161ina<\/p>\n

The ZQ110’s 65 mm screw and approximately 650 g shot weight serve the largest mould configurations in the ZQ hydraulic series: a full 24-cavity 10 ml hot runner injection mould requires a total runner and cavity resin volume that exceeds the ZQ80’s 55 mm \/ 466 g capacity. The ZQ110’s larger shot weight ensures that all 24 cavities fill simultaneously from a single injection shot without the short-shot risk at the periphery of the hot runner network that occurs when shot weight is marginal relative to the cavity count. At container volumes of 250 ml and above, the ZQ110’s 10-cavity 250 ml and 6\u20138 cavity 500 ml configurations make it a commercially important machine for Korean bulk personal care packaging, Korean cooking oil bottling and Korean industrial chemical container production at output rates that no ZQ60 or ZQ80 can match from a single machine.<\/p>\n

<\/p>\n

Tehni\u010dke specifikacije \u2014 EP-ZQ110<\/h2>\n

The following parameters are Korea Ever-Power’s engineering specifications for the EP-ZQ110. Core confirmed specifications are indicated; additional parameters follow the ZQ series engineering progression and should be verified with Korea Ever-Power’s technical team during site preparation planning. All parameters are for reference and may be updated without notice.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Stavka<\/th>\nJedinica<\/th>\nEP-ZQ110<\/th>\n<\/tr>\n<\/thead>\n
Sistem ubrizgavanja<\/td>\n<\/tr>\n
Pre\u010dnik vijka<\/td>\nmm<\/td>\n65<\/td>\n<\/tr>\n
Omjer L\/D vijka<\/td>\n\u2014<\/td>\n22:1<\/td>\n<\/tr>\n
Te\u017eina injekcije (pribli\u017eno)<\/td>\ng<\/td>\n~650<\/td>\n<\/tr>\n
Snaga grijanja<\/td>\nKW<\/td>\n22<\/td>\n<\/tr>\n
Broj zona ba\u010dvi<\/td>\n\u2014<\/td>\n4+N<\/td>\n<\/tr>\n
Hod ubrizgavanja<\/td>\nmm<\/td>\n180<\/td>\n<\/tr>\n
Sistem stezanja<\/td>\n<\/tr>\n
Sila stezanja \u2014 Ubrizgavanje<\/td>\nKN<\/td>\n1,100<\/td>\n<\/tr>\n
Po\u010detni udar \u2014 Ubrizgavanje<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
Stezna sila - Duvanje (pribli\u017eno)<\/td>\nKN<\/td>\n~150<\/td>\n<\/tr>\n
Po\u010detni udarac \u2014 Duvanje<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
Visina podizanja rotiraju\u0107eg stola<\/td>\nmm<\/td>\n70<\/td>\n<\/tr>\n
Plijesan<\/td>\n<\/tr>\n
Maks. veli\u010dina plo\u010de (D\u00d7\u0160) cca.<\/td>\nmm<\/td>\n~1.000 \u00d7 450<\/td>\n<\/tr>\n
Debljina kalupa (pribli\u017eno)<\/td>\nmm<\/td>\n~320<\/td>\n<\/tr>\n
Maksimalni pre\u010dnik boce<\/td>\nmm<\/td>\n120<\/td>\n<\/tr>\n
Maksimalna visina boce<\/td>\nmm<\/td>\n220<\/td>\n<\/tr>\n
Odgovaraju\u0107a zapremina boce<\/td>\nml<\/td>\n1 \u2013 2.000<\/td>\n<\/tr>\n
Skidanje udara<\/td>\nmm<\/td>\n230<\/td>\n<\/tr>\n
Snaga, komunalije i dimenzije<\/td>\n<\/tr>\n
Hidrauli\u010dki pritisak<\/td>\nMPa<\/td>\n14<\/td>\n<\/tr>\n
Snaga motora (dvostruka)<\/td>\nKW<\/td>\n22 + 22<\/td>\n<\/tr>\n
Suhi ciklus<\/td>\ns<\/td>\n4<\/td>\n<\/tr>\n
Ukupna snaga<\/td>\nKW<\/td>\n80<\/td>\n<\/tr>\n
Omjer radne snage<\/td>\n%<\/td>\n52 \u2013 70<\/td>\n<\/tr>\n
Minimalni pritisak zraka<\/td>\nMPa<\/td>\n0,7 \u2013 1,2<\/td>\n<\/tr>\n
Kapacitet komprimiranog zraka<\/td>\nM\u00b3\/min<\/td>\n0.7<\/td>\n<\/tr>\n
Protok rashladne vode (pribli\u017eno)<\/td>\nM\u00b3\/h<\/td>\n~5<\/td>\n<\/tr>\n
Pritisak rashladne vode<\/td>\nMPa<\/td>\n0,3 \u2013 0,4<\/td>\n<\/tr>\n
Dimenzije (D\u00d7\u0160\u00d7V)<\/td>\nM<\/td>\n5 \u00d7 1,8 \u00d7 2,2<\/td>\n<\/tr>\n
Te\u017eina ma\u0161ine<\/td>\nTona<\/td>\n15<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Parameters marked “approx.” are based on ZQ series engineering progression and should be verified with Korea Ever-Power’s technical team. All parameters for reference only.<\/p>\n

EP-ZQ110 Referenca broja \u0161upljina prema zapremini boce<\/h3>\n

(Procijenjeno na osnovu in\u017eenjerskog napretka ZQ serije \u2014 za specifi\u010dne konfiguracije kalupa provjerite sa Korea Ever-Power)<\/p>\n

\n\n\n\n\n\n
Zapremina po boci<\/th>\n10 ml<\/th>\n30 ml<\/th>\n60 ml<\/th>\n100 ml<\/th>\n250 ml<\/th>\n500 ml<\/th>\n1.000 ml<\/th>\n<\/tr>\n<\/thead>\n
Maksimalni broj karijesa<\/td>\n24<\/td>\n20 \u2013 22<\/td>\n16 \u2013 18<\/td>\n14<\/td>\n10<\/td>\n6 \u2013 8<\/td>\n4 \u2013 5<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Broj \u0161upljina je referentni. Korea Ever-Power zadr\u017eava pravo izmjene specifikacija bez prethodne najave.<\/p>\n

<\/p>\n

Proizvodna linija EP-ZQ110: Proces sa 3 stanice i 24 \u0161upljine<\/h2>\n

\"Komponente<\/p>\n

The EP-ZQ110 operates on the same 3-station concurrent-processing principle as all ZQ series machines, with all three stations \u2014 injection, blow moulding, and stripping \u2014 executing simultaneously on 24 independent mandrel sets. At the ZQ110’s scale, the production line around the machine requires proportionally more careful planning than lower-series models: at 24-cavity 10 ml output at approximately 21,600 bottles per operating hour, the downstream conveyor, inspection, labelling and counting equipment must be able to keep pace without the accumulation buffer becoming a production bottleneck.<\/p>\n

\"Princip<\/p>\n

Stanica 1 \u2014 Ubrizgavanje predoblika pri 1.100 KN<\/h3>\n

Pri stezanju ubrizgavanjem od 1.100 KN, ZQ110 dr\u017ei kalup za preformu sa 24 \u0161upljine zatvorenim protiv pritiska ubrizgavanja koji bi uzrokovao pucanje kalupa ili odvajanje povr\u0161ine \u0161upljine na ma\u0161inama ispod ovog praga pri ovom broju \u0161upljina. Pu\u017eni vijak od 65 mm isporu\u010duje pribli\u017eno 650 g po ubrizgavanju - dovoljno da se svih 24 \u0161upljine istovremeno napune kroz mre\u017eu vru\u0107ih kanala bez pada pritiska preko vanjskih \u0161upljina koji uzrokuje kratke ubrizgavanja ili varijacije te\u017eine izme\u0111u unutra\u0161njih i vanjskih \u0161upljina. Konfiguracija zone cijevi 4+N omogu\u0107ava fino pode\u0161avanje temperature zone zatvaranja potrebno za upravljanje viskozno\u0161\u0107u smole na kraju mre\u017ee kanala sa 24 kapi, gdje je du\u017eina putanje protoka najve\u0107a, a pad temperature taline najzna\u010dajniji. Visokoprecizni razdjelnik ugla po\u010dinje koordinirati pokrete zatvaranja kalupa i podizanja kupole na kraju svakog ciklusa, osiguravaju\u0107i da se 24 trna registruju sa 24 \u0161upljine preforme sa istom ugaonom precizno\u0161\u0107u u ciklusu 1 kao i u ciklusu 1.000.000.<\/p>\n

Stanica 2 \u2014 Istovremeno duvanje plastike sa 24 \u0161upljine<\/h3>\n

All 24 preforms are inflated simultaneously at the blow station, supported by approximately 150 KN blow clamping and the dual hydraulic system’s Circuit B \u2014 independent of the injection-side Circuit A. The dual circuit independence is especially important at 24-cavity blow production: in a single-circuit machine, the blow phase immediately follows the injection phase and shares the hydraulic pump that was under maximum load during injection. The residual pressure fluctuation from that transition reaches the blow station and creates non-uniform blow pressure across the 24 cavities. The ZQ110’s dual circuit eliminates this entirely: Circuit A handles injection and recovers while Circuit B handles blow clamping independently at its own steady-state pressure, producing uniform wall thickness distribution across all 24 cavities that single-circuit machines at this cavity count cannot reliably achieve.<\/p>\n

Stanica 3 \u2014 Izlaz brzinom od 24 boce po ciklusu<\/h3>\n

Twenty-four finished bottles are stripped and deposited to the output conveyor every cycle \u2014 at the ZQ110’s 4-second cycle time, this is a conveyor input rate of 6 bottles per second, or approximately 21,600 bottles per operating hour at 90% efficiency. Korea Ever-Power’s production line planning team advises on conveyor speed, accumulation capacity, and the number and type of downstream inspection stations (weight check, dimensional gauge, vision system) required to process the ZQ110’s output without creating a downstream bottleneck that forces the machine to be stopped waiting for downstream clearance. For Korean pharmaceutical production lines, a buffer accumulation table between the ZQ110 and the filling or labelling line is typically specified with sufficient capacity for 5\u20138 minutes of ZQ110 output \u2014 approximately 1,800\u20132,880 bottles at 10 ml format.<\/p>\n

<\/p>\n

EP-ZQ110 na 1.100 KN: In\u017eenjerski profil i pozicija u seriji<\/h2>\n

EP-ZQ110 zauzima specifi\u010dnu i komercijalno dobro definiranu poziciju u ZQ hidrauli\u010dnoj seriji. To je prvi model koji je pre\u0161ao prag stezanja ubrizgavanjem od 1.000 KN i prvi koji je postigao proizvodnju od 24 \u0161upljine pri 10 ml - standardni maksimalni broj \u0161upljina za korejsku farmaceutsku proizvodnju velikih razmjera IBM-a na hidrauli\u010dnoj platformi prije prelaska na ZQ135. Razumijevanje mjesta ZQ110 u seriji i \u0161ta konkretno omogu\u0107ava sila stezanja od 1.100 KN, poma\u017ee korejskim in\u017eenjerima u proizvodnji da opravdaju ZQ110 u odnosu na alternative ZQ80 i ZQ135.<\/p>\n

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ZQ80 u odnosu na ZQ110 sa 24 \u0161upljine i 10 ml<\/h3>\n

The ZQ80’s 800 KN injection clamping at 20 cavities leaves less than 40 KN per cavity at standard HDPE injection pressure. Running 24 cavities on a ZQ80 would reduce per-cavity clamping margin below the safety threshold for flash-free neck production. The ZQ110’s 1,100 KN at 24 cavities maintains approximately 45 KN per cavity \u2014 within the safe operating range for precision neck production. The 1,100 KN figure is not overspecification; it is the minimum correct specification for 24-cavity operation without flash risk at the neck parting line.<\/p>\n<\/div>\n

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ZQ110 vs ZQ135: Kada stati na ZQ110<\/h3>\n

ZQ135 podi\u017ee plafon na 30 \u0161upljina pri 10 ml i 1.350 KN, sa konfiguracijom zone cijevi 6+N za najve\u0107u te\u017einu ubrizgavanja u seriji. Za korejske fabrike \u010diji je maksimalni proizvodni zahtjev od 10 ml 24 \u0161upljine - uklju\u010duju\u0107i ve\u0107inu korejskih velikih farmaceutskih ugovornih operacija pakovanja - ZQ110 pru\u017ea ta\u010dan u\u010dinak bez dodatnih ulaganja, prostora, te\u017eine (15 T u odnosu na 18 T) i potro\u0161nje energije (80 KW u odnosu na 95 KW) ZQ135. ZQ110 je tehni\u010dki ispravna i komercijalno prikladna gornja granica za ve\u0107inu korejskih IBM-ovih fabrika ove veli\u010dine.<\/p>\n<\/div>\n

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Jedan ZQ110 u odnosu na dva ZQ80 ure\u0111aja<\/h3>\n

Two ZQ80 machines at 20 cavities each give 40 cavities total \u2014 higher than the ZQ110’s 24. But this comparison applies only if both ZQ80 machines run the same format simultaneously and no format variety is needed. In Korean pharmaceutical contract packaging where multiple SKUs share production time, the ZQ110’s single-machine operation means half the mould change events, half the startup scrap, one operator position instead of two, and one machine qualification file instead of two in the Korean GMP supplier documentation system \u2014 advantages that compound in value as the number of formats increases.<\/p>\n<\/div>\n<\/div>\n

IBM vs ISBM: Izbor tehnologije na investicijskoj skali ZQ110<\/h2>\n

Korea Ever-Power proizvodi i IBM ma\u0161ine serije ZQ i ISBM ma\u0161ine serije HGY, dostupne u Asortiman ISBM ma\u0161ina sa 4 stanice<\/a>. At the ZQ110 investment scale, the IBM vs ISBM process question typically resolves quickly on material grounds: the ZQ110 is the correct machine for Korean operations producing HDPE and PP containers, where no ISBM machine can match the ZQ110’s 24-cavity output rate or its material handling range. ISBM machines in the HGY series are the correct choice for Korean operations requiring crystal-clear biaxially oriented PET cosmetic or beverage containers \u2014 a fundamentally different material and bottle physics requirement from the HDPE pharmaceutical bottles that define the ZQ110’s primary market.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n
Kriterij<\/th>\nIBM (EP-ZQ110)<\/th>\nISBM (HGY serija)<\/th>\n<\/tr>\n<\/thead>\n
Primarni materijali<\/td>\nHDPE, LDPE, PP, PS, ABS, EVA, PCTG<\/td>\nPET, PETG, Tritan, PC, PP, PCTG<\/td>\n<\/tr>\n
Maksimalni broj karijesa pri 10 ml<\/td>\n24 (EP-ZQ110)<\/td>\nDo 12 (HGY serija)<\/td>\n<\/tr>\n
Preciznost zavr\u0161ne obrade vrata<\/td>\nLijevano ubrizgavanjem \u2014 najve\u0107a preciznost<\/td>\nLijevano ubrizgavanjem \u2014 najve\u0107a preciznost<\/td>\n<\/tr>\n
Orijentacija zida boce<\/td>\nNeorijentisan \u2014 uniforman amorfni zid<\/td>\nBiaksijalno orijentisani PET \u2014 bistro\u0107a sli\u010dna staklu<\/td>\n<\/tr>\n
HDPE farmaceutske boce<\/td>\nIzvorna aplikacija<\/td>\nNije primjenjivo<\/td>\n<\/tr>\n
PET boce za kozmeti\u010dki serum<\/td>\nNije primjenjivo<\/td>\nIzvorna aplikacija<\/td>\n<\/tr>\n
Nula produkcija bljeska<\/td>\nDa<\/td>\nDa<\/td>\n<\/tr>\n
U\u0161teda energije u odnosu na industriju<\/td>\n20\u201330% (dvostruki hidrauli\u010dki)<\/td>\n30\u201340% (servo pogon)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Za korejske investitore u fabrike \u010dija je proizvodnja bazirana na HDPE i PP farmaceutskoj, ku\u0107noj hemikaliji ili ambala\u017ei za hranu - ZQ110 je tehnologija izbora i nijedna ISBM ma\u0161ina nije zamjena pri ovom obimu proizvodnje. Za investicije koje premo\u0161\u0107uju proizvodnju HDPE farmaceutskih proizvoda i PET kozmetike u istom pogonu, Korea Ever-Power u isbm-blow-molding.com<\/a> mo\u017ee savjetovati o pravilnoj kombinaciji ma\u0161ina.<\/p>\n

<\/p>\n

Podru\u010dja primjene EP-ZQ110<\/h2>\n
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\"HDPE<\/p>\n

Farmaceutska proizvodnja velikih razmjera<\/h3>\n

The ZQ110’s 24-cavity 10 ml and 14-cavity 100 ml configurations serve Korean large pharmaceutical manufacturers and Korean multi-national pharmaceutical contract packagers with annual volumes that require 20,000+ units per operating hour at the 10 ml format. Korean hospital supply chain packagers, Korean clinical trial material producers and Korean over-the-counter medicine container manufacturers all operate at the scale where the ZQ110 is the economically and technically correct single-machine solution.<\/p>\n<\/div>\n

\"HDPE<\/p>\n

Korejska nacionalna marka ku\u0107ne hemikalije<\/h3>\n

HDPE i PP posude sa 6-8 udubljenja od 500 ml i 4-5 udubljenja od 1.000 ml za \u0161ampon, regenerator, gel za tu\u0161iranje i te\u010dni deterd\u017eent korejske nacionalne marke, u koli\u010dinama koje zadovoljavaju ugovore o snabdijevanju korejskih lanaca supermarketa. Korejski proizvo\u0111a\u010di ku\u0107ne hemije \u010dija godi\u0161nja proizvodnja prelazi 50 miliona jedinica od 500 ml po proizvodnoj liniji obi\u010dno smatraju ZQ110 pravom investicijom u jednu ma\u0161inu kada proizvodnja u obimu ZQ80 (5-6 udubljenja od 500 ml) ne ispunjava potrebnu koli\u010dinu.<\/p>\n<\/div>\n

\"HDPE<\/p>\n

Ambala\u017ea za hranu i industrijski kontejneri<\/h3>\n

Food-contact-grade HDPE and PP wide-mouth jars at 10 cavities 250 ml for Korean condiment, sauce and honey packaging; Korean cooking oil bottles at 6\u20138 cavities 500 ml; Korean agrochemical mixing containers at 4\u20135 cavities 1,000 ml; Korean industrial reagent containers at HDPE in high-volume formats. The ZQ110’s injection-moulded neck eliminates the parting-line base and neck seam defects that affect extrusion blow moulding at these volumes and neck closure types.<\/p>\n<\/div>\n<\/div>\n

<\/p>\n

Osnovne odgovaraju\u0107e komponente za EP-ZQ110<\/h2>\n

\"Korea<\/p>\n